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Parts List and Diagram 

No. 

Description 

Qty 

Gear box 

Clutch handle 

Limit crew 

Annular gear Level One 

Oil bearing 

Annular gear Level Two 

Center gear 

Planet gear Level One 

Planet gear Level Two 

10  Planet gear Level Three 

11  Winch rope 

12  Screw M6X10 

13  Winch mounting hardware 

14  Bolt M8X12 

15  Collar 

16  Sealing gasket 

17  Annular gear Level Three 

18  Gear stand 

19   bearing 

20  Sealed Ring  

21  Screw M5X65 

10 

22  Electric box bottom 

23  Receiver for wireless  

24  Solenoid  

25  Screw M6X12 

26  Screw M8X16 

27  Lifting drum 

28  Brake assembly 

29  Motor assembly 

30  Motor housing 

31  End Cap  

32  Bolt M5X8 

33  Solenoid control cover 

34  Screw M5X20 

35  Winch Hook 

36  Remote controls  

37  Plug 

38  Black cable lead  

39  Winch strap 

40  Fairlead mounting hardware 

41  Stainless forged fairlead 

 

 

Summary of Contents for 9500LB

Page 1: ...spection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manu...

Page 2: ...6m Remote control switch Included Extra wireless remote Optional Battery Recommended 650CCA Net weight 23 8kgs Overall dimension length width height 23 9 10 6 7 0 607 268 179mm Mounting bolt pattern 1...

Page 3: ...mote Optional Battery Recommended 650CCA Net weight 24kgs Overall dimension length width height 23 9 10 6 7 0 607 268 179mm Mounting bolt pattern 10 4 5 254 114 3mm Pull speed amps Line pull lbs kgs L...

Page 4: ...Battery Recommended 650CCA Net weight 24 6kgs Overall dimension length width height 23 9 10 6 7 0 607 268 179mm Mounting bolt pattern 10 4 5 254 114 3mm Pull speed amps Line pull lbs kgs Line speed f...

Page 5: ...al Battery Recommended 650CCA Net weight 40 5kgs Overall dimension length width height 20 9 6 3 8 6 532 160 218mm Mounting bolt pattern 10 4 5 254 114 3mm Pull speed amps Line pull lbs kgs Line speed...

Page 6: ...nal Battery Recommended 650CCA Net weight 41kgs Overall dimension length width height 20 9 6 3 8 6 532 160 218mm Mounting bolt pattern 10 4 5 254 114 3mm Pull speed amps Line pull lbs kgs Line speed f...

Page 7: ...ed safety glasses Cut or server hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard Explosion hazard Do not loop the wire rope around object and hook ont...

Page 8: ...cal wires gas tanks or any other component which could be damaged during drilling 4 Mounting location and hardware must support winch and load 5 Use supplied power cords and wire rope listed in manual...

Page 9: ...or aircraft purposes 14 Prevent entanglement Do not wear loose clothing or jewelry as they can be caught in moving parts Non skid footwear is recommended Wear restrictive hair covering to contain long...

Page 10: ...the person pushing against it or a bystander 27 If wire rope begins to get entangled stop winch immediately and release wire rope using switch 28 Do not submerge winch in water If winch gets submerged...

Page 11: ...together 4 Have the winch serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the winch is maintained 5 Maintain labels and nameplates on t...

Page 12: ...rate extreme forces Select a location that can withstand the rated capacity without damage or weakening Steel reinforcement plates may be needed or a certified welder may need to weld on additional br...

Page 13: ...Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch following the precautions discussed above See Figure E Figure E Wiring Connections 4 Attach the Red Black and Yello...

Page 14: ...ock the wheels using wheel chocks sold separately 6 To pull out the wire rope move the Clutch Handle to the Released position shown in Figure F slide the loop of the Hook Strap over the hook then pull...

Page 15: ...ossible It reduces the load on the winch allowing it to work longer with less heat buildup It reduces load on the winch in two ways It utilizes the lower layers of wire rope that have higher capacity...

Page 16: ...If the motor becomes very hot to the touch stop and let it cool down for several minutes Do not pull for more than one minute at or near the rated load Do not maintain power to the Winch if the motor...

Page 17: ...17 20 be off and the handle controller will be off If there is no operation for 3 minutes with the model of remote control the handle controller will be off automatically which will save power...

Page 18: ...dition of the winch Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring corroded or loose terminals and any other condition that may affe...

Page 19: ...power cords 1 Battery weak recharge Run winch with vehicle motor running 2 Clean tighten or replace 3 Use only supplied power cords Motor runs in one direction only 1 Defective or stuck solenoid 2 De...

Page 20: ...2 1 15 Collar 1 16 Sealing gasket 2 17 Annular gear Level Three 1 18 Gear stand 1 19 bearing 2 20 Sealed Ring 2 21 Screw M5X65 10 22 Electric box bottom 1 23 Receiver for wireless 1 24 Solenoid 1 25 S...

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