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Service Guide

 

vii

Service Tests and Adjustments

 61

 

Diagnostics mode  61

Switch scan test  63
LED head test  68
Motor and clutch tests  69
Test printing  71
Consumable count initialization  73
Consumable counter display  75
Consumable continuation counter display  76
Adjusting color density and balance  77

Printing a Test Page  77
Interpreting the Color Balance test print  77
What to look for  78
Making adjustments  78
Adjustment recovery  79

 

Cleaning and Maintenance

 81

 

Service preventive maintenance procedure  81
Recommended tools  82
Periodically replaced parts  82
Cleaning  83

Cleaning the LED bar  83
Cleaning the pickup roller  83

 

Resetting NVRAM

 85

FRU Disassembly

 87

 

Cabinet panels  87

Top cover  87
Left-side cover  88
Right-side cover  89
Rear cover  90
Front cover  91
Face-up tray  92

Frames components  93

Right shield plate  93
Electrical chassis (card cage)  94
Electrical chassis cooling fan  96
Printer unit chassis  97
Main cooling fan  99
Top cover inner frame  100
Left/right top cover spring assembly  103
Left paper tray guide assembly  104
Right paper tray guide assembly  106

Summary of Contents for 1235DT - Phaser Color Solid Ink Printer

Page 1: ...rsonnel only To avoid personal injury do not perform any servicing other than that contained in operating instructions unless you are qualified to do so This printing December 2000 071 0728 00 P H A S...

Page 2: ...emarks of Xerox Corporation TekColor CareSM and RealSUPPORTSM are service marks of Xerox Corporation FTP Software is a registered trademark of FTP Software Incorporated PCL and HP GL are registered tr...

Page 3: ...ly installed Do not operate in an atmosphere of explosive gases Safety instructions Read all installation instructions carefully before you plug the product into a power source Terms on CAUTION A pers...

Page 4: ...sent Use care when servicing with power on Dangerous voltages may exist at several points in this product To avoid personal injury do not touch exposed connections and components while power is on Dis...

Page 5: ...and Messages 21 Error messages 21 Troubleshooting 31 Power on self diagnostic test 32 Print engine troubleshooting 33 Testing the print engine 33 Verifying printer operation by using its self test pr...

Page 6: ...g open when it is closed 47 High temperature error 47 Low temperature error 47 Invalid memory DIMM 47 Printing and print quality problems 48 Light or blurred images 48 Dark stained background 49 Blank...

Page 7: ...leaning and Maintenance 81 Service preventive maintenance procedure 81 Recommended tools 82 Periodically replaced parts 82 Cleaning 83 Cleaning the LED bar 83 Cleaning the pickup roller 83 Resetting N...

Page 8: ...r tray lift arm roller 126 Multi sheet bypass feeder components 127 Multi sheet bypass feeder 127 Multi sheet bypass feeder entrance sensor actuator 129 Paper transport components 130 Tray 1 entrance...

Page 9: ...tact assembly 160 Toner sensor actuators 161 Duplex unit 163 Optional paper feeder components 164 Idler roller assembly 164 Inner frame 166 Feeder clutch 169 Feeder motor 171 Feeder control board 173...

Page 10: ...ver 90 Removing the front cover 91 Removing the face up tray 92 Removing the right shield plate 93 Removing the electrical chassis 95 Removing the electrical chassis cooling fan 96 Disconnecting the r...

Page 11: ...on roller assembly A and drive gear 136 Removing the registration roller assembly B 138 Removing the fuser unit 139 Fuser latching handle left 140 Removing the fuser latching handle right 141 Removing...

Page 12: ...moving the paper size sensing board 180 Removing the feeder control board cover plate 181 Removing the lower connector 182 Removing the feeder control board cover plate 183 Removing the upper connecto...

Page 13: ...Initialization items consumables 73 Table 2 Initialization items calibration points 74 Consumable counter menu items 75 Consumable life cycle counts 76 Periodically replaced parts 82 FRU parts list o...

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