XCEL Q-SERIES Manual Download Page 6

 

The  charger  has  32  Charge  Algorithm  Modes  available.  Each  mode  is  set  to 
charge  a  particular  Battery  Pack

  AND  MUST  BE  SET  CORRECTLY  IN 

ACCORDANCE WITH THE FOLLOWING TABLE:

 

 

‘CHARGE MODE SETTING TABLE’

 

MODE – Switch Setting: 

0 = Switch Up 

( or left if vertically orientated ) 

 

 

1 = Switch Down  ( or right if vertically orientated ) 

 

 

Switch Setting is numbered left to right or up/down ‘1’ to ‘5’ 

 
Mode  Battery Name 

Type 

AH Range  Absorption  Switch Setting (Numbered) 

 

 

 

 

  Voltage* 

01 

Crown CR-225 

Flooded 

200-250AH 

2.380V 

02 

Exide GC-135 

Flooded 

200-250AH 

2.400V  

03 

JCI 6V-GC2 Energizer 

Flooded 

210-260AH 

2.450V  

04 

Trojan T105 

Flooded 

200-250AH 

2.400V  

05 

Trojan T1275  

Flooded 

130-170AH 

2.400V 

06 

Trojan L16G-AC 

Flooded 

355-425AH 

2.400V 

07 

USBattery US1800 

Flooded 

190-235AH 

2.450V  

08 

USBattery US2200 

Flooded 

205-260AH 

2.450V  

09 

Full River DC220-6 

AGM 

195-245AH 

2.450V  

10 

Full River DC335-6 

AGM 

305-365AH 

2.450V  

11 

GNB M83CHP06V27 

AGM 

170-220AH 

2.330V  

12 

Trojan T105 Reliant 

AGM 

210-230AH 

2.450V  

13  

USBattery US2224 

AGM 

200-250AH 

2.400V  

14 

Trojan 6V-GEL 

GEL 

165-215AH 

2.333V  

15 

PsZ-Cell – Lead Acid 

Flooded 

075-125AH 

2.400V 

16 

PsZ-Cell – Lead Acid 

Flooded 

125-175AH 

2.400V 

17 

PsZ-Cell – Lead Acid 

Flooded 

200-250AH 

2.400V 

18 

PsZ-Cell – Lead Acid 

Flooded 

300-350AH 

2.400V 

19 

PsZ-Cell – Lead Acid 

AGM 

075-125AH 

2.450V 

20 

PsZ-Cell – Lead Acid 

AGM 

125-175AH 

2.450V 

21 

PsZ-Cell – Lead Acid 

AGM 

200-250AH 

2.450V 

22 

PsZ-Cell – Lead Acid 

AGM 

300-350AH 

2.450V 

23 

General – GEL 

GEL 

075-125AH 

2.333V 

24 

Enersys 12XFC82 

Pure Lead  075-125AH 

2.450V 

25 

General – Pure Lead 

Pure Lead  200-250AH 

2.433V 

26  

General – Pure Lead 

Pure Lead  300-375AH 

2.433V 

27  

Optima OPT-D31M 

Spiral 

050-100AH 

2.450V 

28  

General – Spiral Lead 

Spiral 

130-170AH 

2.450V 

29  

Sony LiFePO4 Cell 

Li+ 

055-065AH 

4.172V 

30  

Sony LiFePO4 Cell 

Li+ 

190-210AH 

4.172V 

31  

BMZ LiFePO4 Cell 

Li+ 

160-175AH 

4.175V 

32 

Empty/User Configured  User 

 

N/A 

 

 

*NOTE:

  The Absorption  Value  is  listed  as 

Volts  Per  Cell

  and  is  one  of  the most  important 

parameters  pertaining  to  that  charge  algorithm.  Different  battery  packs  have  differing 
number of cells – multiply the number of cells times the ‘Volts-Per-Cell’ value to obtain the 
voltage the charger will regulate during the Absorption Charge Stage. For example; using 
MODE-2 ‘Absorption Voltage value of 2.400V/cell’ from the table above: 

 

 

12V Battery Pack = 6 Cells 

 

Absorption = 14.40Vdc 

 

 

24V Battery Pack = 12 Cells 

 

Absorption = 28.80Vdc 

 

 

36V Battery Pack = 18 Cells 

 

Absorption = 43.20Vdc 

 

 

48V Battery Pack = 24 Cells 

 

Absorption = 57.60Vdc 

 

 

72V Battery Pack = 36 Cells 

 

Absorption = 86.40Vdc 

  For Lithium Battery MODES and using MODE-31 as the example: 

 

 

12V Battery Pack = 3 Cells 

 

Absorption = 12.52Vdc 

 

 

24V Battery Pack = 7 Cells 

 

Absorption = 29.22Vdc 

 

 

36V Battery Pack = 11 Cells 

 

Absorption = 45.92Vdc 

 

 

48V Battery Pack = 14 Cells 

 

Absorption = 58.44Vdc 

 

 

72V Battery Pack = 21 Cells 

 

Absorption = 87.66Vdc 

Summary of Contents for Q-SERIES

Page 1: ...48F017Ezz 48Vdc 17Adc SCR Line Frequency Design xRy 64F014Ezz 64Vdc 14Adc SCR Line Frequency Design xRy 72F012Ezz 72Vdc 12Adc SCR Line Frequency Design Input Definition x 1 120Vac 50 and or 60Hz x 2...

Page 2: ...Y AND OPERATING INSTRUCTIONS AT ALL TIMES To reduce risk of battery explosion follow all safety instructions below and those published by the battery manufacturer Review cautionary markings on vehicle...

Page 3: ...E THE RISK OF AN ELECTRIC SHOCK KEEP THE CHARGER DRY DO NOT EXPOSE IT TO RAIN OR WATER 3 A C AND UTILITY REQUIREMENTS The use of an improper extension cord could result in a risk of a fire or electric...

Page 4: ...nce with the National Electrical Code and all local codes and ordinances WARNING IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF AN ELECTRIC SHOCK The conductor with i...

Page 5: ...nt connecting the battery including inter battery connections Follow the wire connection from the Equipment or Vehicle s receptacle down to the first battery on both the positive and negative conducto...

Page 6: ...075 125AH 2 450V 1 0 0 1 0 20 PsZ Cell Lead Acid AGM 125 175AH 2 450V 1 0 0 1 1 21 PsZ Cell Lead Acid AGM 200 250AH 2 450V 1 0 1 0 0 22 PsZ Cell Lead Acid AGM 300 350AH 2 450V 1 0 1 0 1 23 General GEL...

Page 7: ...0 05 0 0 1 0 1 21 1 0 1 0 1 06 0 0 1 1 0 22 1 0 1 1 0 07 0 0 1 1 1 23 1 0 1 1 1 08 0 1 0 0 0 24 1 1 0 0 0 09 0 1 0 0 1 25 1 1 0 0 1 10 0 1 0 1 0 26 1 1 0 1 0 11 0 1 0 1 1 27 1 1 0 1 1 12 0 1 1 0 0 28...

Page 8: ...ge current has decreased down to a targeted value which is dependent on many factors such as size type age and chemistry of battery Upon completion of this stage approximately 95 of total charge is de...

Page 9: ...ccurs However all batteries regardless of chemistry self discharge at a rate that is proportional to ambient temperature meaning that if a battery sits on a table completely disconnected from all load...

Page 10: ...Illuminates continuously when AC power present Refer to the section TROUBLESHOOTING if FLASHING but not when flashing during a Charge Cycle that includes Equalization Charge Stage Shutdown Red Illumin...

Page 11: ...urrent o Yellow Charging LED illuminates continuously indicating charging at full rated output While charging voltage is monitored for the occurrence of the next charging stage STAGE THREE ABSORPTION...

Page 12: ...ention according to the flash rate Slow Flash Charge cycle ended via peak voltage detection in the Top Off Charge stage Medium Flash Charge cycle ended via peak voltage detection in the Equalization C...

Page 13: ...nk Five Menus are made available and are selectable via the Menu Select Button Annunciation Start Up Menu Charge Status And Output Display Charge Status And Input Display Error Code Display Charge Sta...

Page 14: ...cted Additionally only the Vac is displayed and is for reference use by Tech Support only the value is not indicative of actual utility AC power ERROR CODE DISPLAY MENU o Display shows assume 24V Batt...

Page 15: ...s an indicator that charging was terminated when A C Power was disconnected TSTg Testing product due to possibility of missing factory installed TestPassCode the product is trying to reconfigure itsel...

Page 16: ...o Charger s Output DC Cable connection is possibly connected to a battery pack with voltage higher than the output rating of the charger Battery Temperature Low High o If an external thermistor is con...

Page 17: ...w to charge Batt Temperature Sensor Open Shorted o If a Battery Temperature Sensor Cable was installed at start of charging but then later found to be open or short circuited this error is produced In...

Page 18: ...e but it is not this error is produced Check Inhibit vehicle wiring If correct internal inhibit switch may have been overload contact factory Also refer to the Lockout Inhibit Option Section for Exter...

Page 19: ...d as a result of batteries left in lengthy storage without a trickle charge applied to it Try removing the output leads from the battery pack while A C Power is disconnected from the charger and recon...

Page 20: ...ge temperature range of 40C to 125C It needs to be stored in clean dry conditions Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service ac...

Page 21: ...locate the two circuit pins that connect a Temperature Compensation Cable Temperature Compensation uses a temperature measuring device that is affixed to the battery pack and uses two conductors to c...

Page 22: ...increased the 57 6V target to 58 8V When charging lead acid and many other chemistry types batteries during winter or cold climates or operating equipment in large Factory Freezer Applications a high...

Page 23: ...as a circuit o Disconnect the output lead from the charger look inside the connector and count the number of circuits If there are 6 circuits then 2 of them are reserved for creating a Lockout Inhibit...

Page 24: ...ay mirrors the Charger LED Display with one exception If an LED pattern flashes from the center LED out in a repeating pattern the Port is annunciating a Lost Communications error Check wiring for con...

Page 25: ...25 15 Q SERIES SCHEMATIC KITS MOUNTING Q SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LED Version Shown PRODUCT MOUNTING PATTERN FOOTPRINT...

Page 26: ...26 Q SERIES SCHEMATIC Q SERIES REPAIR AND REPLACEMENT KITS...

Page 27: ...cluded 11 12 KITS0187 Front Panel LED Label P Clamp Lockout CVP via Bushing Cable Bushing 2 3 4 6 15 KITS0188 Front Panel LCD Label Cable Bushing P Clamp Lockout CVP via Bushing 2 3 4 6 15 KITS0191 Pl...

Page 28: ...28 16 R SERIES SCHEMATIC KITS MOUNTING R SERIES SCHEMATIC R SERIES REPAIR AND REPLACEMENT KITS...

Page 29: ...lay Fuse PCB Module 12 13 KITS0174 A C Input 230V IEC Relay Fuse PCB Module 12 13 KITS0202 D C Output Connector with nut 2ccts installed Battery Leads Only 4 KITS0203 D C Output Connector with nut 3cc...

Page 30: ...30 R SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LCD VERSION SHOWN PRODUCT MOUNTING PATTERN FOOTPRINT...

Page 31: ...n 813mm Cable SB175 Red OPCJ0064 L000813 Output DC Cable 108 0in 2743mm Cable SB175 Red OPCJ0064 L002743 Output DC Cable 108 0in 2743mm Cable SB350 Red OPCJ0065 L002743 Output DC Cable 108 0in 2743mm...

Page 32: ...cated under the front label bottom left corner and a PC two to ten years of charge history data is available and records events such as battery over discharged thermal runaway events complete and inco...

Page 33: ...ed or damaged or improperly or negligently used connected maintained or operated in any manner contrary to the instructions stated in this manual or affixed to the product s enclosure Repair or replac...

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