XCEL Q-SERIES Manual Download Page 3

2. 

Personal Precautions While Working With Batteries 

  Have someone within range of your voice to come to your aid if needed. 

  Have plenty of fresh water and soap nearby in case battery acid contacts 

your skin, clothing or eyes. Wear eye and clothing protection and avoid 
touching eyes. 

  If battery acid contacts skin or clothing, wash immediately with soap and 

water. 

  If  acid  enters  eye,  immediately  flush  eye  with  running  cold  water  for  at 

least 10 minutes. Get medical attention immediately. 

  NEVER smoke or allow a spark or flame in vicinity of battery. 

  Be extra cautious not to drop a metal tool onto battery. It might spark or 

short circuit battery or other electrical part that may cause an explosion. 

  Remove  personal  metal  items  such  as  rings,  necklaces,  watches,  etc. 

Batteries  can  produce  a  short-circuit  current  high  enough  to  weld  such 
items causing a severe burn. 

  NEVER charge a frozen battery. Thaw it out for safer and more efficient 

charging. 

WARNING:  CHARGERS  CAN  IGNITE  FLAMMABLE  MATERIALS  AND 

VAPORS.  DO  NOT  USE  NEAR  FUELS,  GRAIN  DUST,  SOLVENTS,  OR 
OTHER FLAMMABLES. TO REDUCE THE RISK OF  AN  ELECTRIC  SHOCK, 
KEEP THE CHARGER DRY. DO NOT EXPOSE IT TO RAIN OR WATER. 

 
 

3. 

A.C. AND UTILITY REQUIREMENTS 

  The use of an improper extension cord could result in a risk of a fire or 

electric shock. If an extension cord must be used, it must be UL and/or 
CSA  approved.  Locate  all  cords  so  that  they  will  not  be  stepped  on, 
tripped over or otherwise subjected to damage or stress. Extension cord 
must  be  properly  wired  and  in  good  electrical  condition,  and  large 
enough for the AC rating of charger as specified in this TABLE: 

 

RECOMMENDED MINIMUM AWG SIZE FOR 

EXTENSION CORDS FOR BATTERY CHARGERS 

 

Length of cord (feet): 

 

25 

50 

100 

150 

 

AWG size of cord: 

 

16 

16 

14 

12 

 

  Refer to the Product ID Label affixed to the product and identify the input 

requirements such as ‘120Vac, 60Hz, 10Amps’. Ensure that the product 
will  be  connected  to  a  matching  utility  power  rating.  For  example;  if 
product is rated at 60Hz, do not connect to a 50Hz utility. 

  The  rating  of  the  input  A.C.  Cord,  if  replaced  by  a  certified  technician, 

must not be less than 16Ga, 300V for 100Vac or 120Vac utilities and not 
less than 18Ga, 300V for 230Vac or 240Vac utility power. Cord must be 
hard  usage  SJT  type  or  better,  UL/CSA  approved.  The  cable  end 
connecting to charger must be an approved IEC 60320 power connector. 

Summary of Contents for Q-SERIES

Page 1: ...48F017Ezz 48Vdc 17Adc SCR Line Frequency Design xRy 64F014Ezz 64Vdc 14Adc SCR Line Frequency Design xRy 72F012Ezz 72Vdc 12Adc SCR Line Frequency Design Input Definition x 1 120Vac 50 and or 60Hz x 2...

Page 2: ...Y AND OPERATING INSTRUCTIONS AT ALL TIMES To reduce risk of battery explosion follow all safety instructions below and those published by the battery manufacturer Review cautionary markings on vehicle...

Page 3: ...E THE RISK OF AN ELECTRIC SHOCK KEEP THE CHARGER DRY DO NOT EXPOSE IT TO RAIN OR WATER 3 A C AND UTILITY REQUIREMENTS The use of an improper extension cord could result in a risk of a fire or electric...

Page 4: ...nce with the National Electrical Code and all local codes and ordinances WARNING IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF AN ELECTRIC SHOCK The conductor with i...

Page 5: ...nt connecting the battery including inter battery connections Follow the wire connection from the Equipment or Vehicle s receptacle down to the first battery on both the positive and negative conducto...

Page 6: ...075 125AH 2 450V 1 0 0 1 0 20 PsZ Cell Lead Acid AGM 125 175AH 2 450V 1 0 0 1 1 21 PsZ Cell Lead Acid AGM 200 250AH 2 450V 1 0 1 0 0 22 PsZ Cell Lead Acid AGM 300 350AH 2 450V 1 0 1 0 1 23 General GEL...

Page 7: ...0 05 0 0 1 0 1 21 1 0 1 0 1 06 0 0 1 1 0 22 1 0 1 1 0 07 0 0 1 1 1 23 1 0 1 1 1 08 0 1 0 0 0 24 1 1 0 0 0 09 0 1 0 0 1 25 1 1 0 0 1 10 0 1 0 1 0 26 1 1 0 1 0 11 0 1 0 1 1 27 1 1 0 1 1 12 0 1 1 0 0 28...

Page 8: ...ge current has decreased down to a targeted value which is dependent on many factors such as size type age and chemistry of battery Upon completion of this stage approximately 95 of total charge is de...

Page 9: ...ccurs However all batteries regardless of chemistry self discharge at a rate that is proportional to ambient temperature meaning that if a battery sits on a table completely disconnected from all load...

Page 10: ...Illuminates continuously when AC power present Refer to the section TROUBLESHOOTING if FLASHING but not when flashing during a Charge Cycle that includes Equalization Charge Stage Shutdown Red Illumin...

Page 11: ...urrent o Yellow Charging LED illuminates continuously indicating charging at full rated output While charging voltage is monitored for the occurrence of the next charging stage STAGE THREE ABSORPTION...

Page 12: ...ention according to the flash rate Slow Flash Charge cycle ended via peak voltage detection in the Top Off Charge stage Medium Flash Charge cycle ended via peak voltage detection in the Equalization C...

Page 13: ...nk Five Menus are made available and are selectable via the Menu Select Button Annunciation Start Up Menu Charge Status And Output Display Charge Status And Input Display Error Code Display Charge Sta...

Page 14: ...cted Additionally only the Vac is displayed and is for reference use by Tech Support only the value is not indicative of actual utility AC power ERROR CODE DISPLAY MENU o Display shows assume 24V Batt...

Page 15: ...s an indicator that charging was terminated when A C Power was disconnected TSTg Testing product due to possibility of missing factory installed TestPassCode the product is trying to reconfigure itsel...

Page 16: ...o Charger s Output DC Cable connection is possibly connected to a battery pack with voltage higher than the output rating of the charger Battery Temperature Low High o If an external thermistor is con...

Page 17: ...w to charge Batt Temperature Sensor Open Shorted o If a Battery Temperature Sensor Cable was installed at start of charging but then later found to be open or short circuited this error is produced In...

Page 18: ...e but it is not this error is produced Check Inhibit vehicle wiring If correct internal inhibit switch may have been overload contact factory Also refer to the Lockout Inhibit Option Section for Exter...

Page 19: ...d as a result of batteries left in lengthy storage without a trickle charge applied to it Try removing the output leads from the battery pack while A C Power is disconnected from the charger and recon...

Page 20: ...ge temperature range of 40C to 125C It needs to be stored in clean dry conditions Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service ac...

Page 21: ...locate the two circuit pins that connect a Temperature Compensation Cable Temperature Compensation uses a temperature measuring device that is affixed to the battery pack and uses two conductors to c...

Page 22: ...increased the 57 6V target to 58 8V When charging lead acid and many other chemistry types batteries during winter or cold climates or operating equipment in large Factory Freezer Applications a high...

Page 23: ...as a circuit o Disconnect the output lead from the charger look inside the connector and count the number of circuits If there are 6 circuits then 2 of them are reserved for creating a Lockout Inhibit...

Page 24: ...ay mirrors the Charger LED Display with one exception If an LED pattern flashes from the center LED out in a repeating pattern the Port is annunciating a Lost Communications error Check wiring for con...

Page 25: ...25 15 Q SERIES SCHEMATIC KITS MOUNTING Q SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LED Version Shown PRODUCT MOUNTING PATTERN FOOTPRINT...

Page 26: ...26 Q SERIES SCHEMATIC Q SERIES REPAIR AND REPLACEMENT KITS...

Page 27: ...cluded 11 12 KITS0187 Front Panel LED Label P Clamp Lockout CVP via Bushing Cable Bushing 2 3 4 6 15 KITS0188 Front Panel LCD Label Cable Bushing P Clamp Lockout CVP via Bushing 2 3 4 6 15 KITS0191 Pl...

Page 28: ...28 16 R SERIES SCHEMATIC KITS MOUNTING R SERIES SCHEMATIC R SERIES REPAIR AND REPLACEMENT KITS...

Page 29: ...lay Fuse PCB Module 12 13 KITS0174 A C Input 230V IEC Relay Fuse PCB Module 12 13 KITS0202 D C Output Connector with nut 2ccts installed Battery Leads Only 4 KITS0203 D C Output Connector with nut 3cc...

Page 30: ...30 R SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LCD VERSION SHOWN PRODUCT MOUNTING PATTERN FOOTPRINT...

Page 31: ...n 813mm Cable SB175 Red OPCJ0064 L000813 Output DC Cable 108 0in 2743mm Cable SB175 Red OPCJ0064 L002743 Output DC Cable 108 0in 2743mm Cable SB350 Red OPCJ0065 L002743 Output DC Cable 108 0in 2743mm...

Page 32: ...cated under the front label bottom left corner and a PC two to ten years of charge history data is available and records events such as battery over discharged thermal runaway events complete and inco...

Page 33: ...ed or damaged or improperly or negligently used connected maintained or operated in any manner contrary to the instructions stated in this manual or affixed to the product s enclosure Repair or replac...

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