XCEL Q-SERIES Manual Download Page 18

18 

 

Bulk Charge Safety Time Error 

o

 

Occurs during the Bulk Charge Stage when its associated safety timer times out 
AND the battery voltage was not allowed to increase above 2.17V/cell. Possible 
causes  include:  use  of  a  battery  load  that  is  draining  energy  from  the  battery 
while  the  charger  is  trying  to  charge  that  same  battery,  aged  or  unbalanced 
battery cell conditions, etc. 

 

 

Absorption Charge Safety Time Error 

o

 

Occurs  during  the  Absorption  Charge  Stage  when  its  associated  safety  timer 
times  out  AND  the  battery  voltage  was  dragged  below  2.17V/cell.  Possible 
causes include: use of a heavy battery load that drained energy from the battery 
while the charger was trying to charge that same battery. 

 

 

Excessive Charge Time Error 

o

 

Occurs when charging took too long AND the battery voltage was not allowed to 
increase above 2.17V/cell. Possible causes include: use of a battery load that is 
draining energy from the battery while the charger is trying to charge that same 
battery, aged or unbalanced battery cell conditions, etc. 

 

 

Mode Selected Empty 

o

 

The  selected  Charge  Algorithm,  set  via  the  User  Selected  Switch  Setting,  is 
empty  and  not  a  valid  setting  for  charging  batteries  –  reset  the  MODE  Select 
switches to a valid value. 

 

 

Lockout (Inhibit) Enable Defective

 

o

 

If  an  Equipment  Lockout  (Inhibit)  Cable  is  installed  and  supposed  to  be  active, 
but  it  is  not,  this  error  is  produced  –  Check  Inhibit  vehicle  wiring.  If  correct, 
internal inhibit switch may have been overload – contact factory. Also refer to the 
Lockout  Inhibit  Option  Section  for  External  Wiring  diagram  for  this  circuit 
schematic and how it interfaces to an equipment’s Run-Contactor. 

 

 

Lockout (Inhibit) Disable Defective

 

o

 

If  an  Equipment  Lockout  (Inhibit)  Cable  is  installed  and  supposed  to  be 
deactivated, but was not, this error is produced – Check Inhibit vehicle wiring. If 
correct,  internal  inhibit  switch  may  have  been  overload  –  contact  factory.  Also 
refer  to  the  Lockout  Inhibit  Option  Section  for  External  Wiring  diagram  for  this 
circuit schematic and how it interfaces to an equipment’s Run-Contactor. 

 

 

Internal Over Temperature 

o

 

Charger  shut  down  due  to  an  internal  over  temperature  condition  –  check  fan 
operation and remove blockages, if any. Also, remove any air flow obstructions in 
and around the immediate vicinity of the product. Clean/clear away grease, grime 
and any debris from product. If this does not remedy situation, product may have 
been permanently damaged. Contact the factory or your point of distribution. 

 

 

Alert Definitions and Meaning 

o

 

During  Finish  or  Equalization  Charge  Stages,  if  the  upper  safety  voltage  was 

reached, the stage was terminated. It ‘MAY’ be an indication of loose or corroded 

terminals  or  other  condition  that  produced  a  resistance  into  the  charge  path. 

Check all connections. The Green LED Flashing Alerts are as follows: 

 

 

Slow = Finish Stage, Medium = Equalization Stage, Fast = Total Charge Timer

 

 

Summary of Contents for Q-SERIES

Page 1: ...48F017Ezz 48Vdc 17Adc SCR Line Frequency Design xRy 64F014Ezz 64Vdc 14Adc SCR Line Frequency Design xRy 72F012Ezz 72Vdc 12Adc SCR Line Frequency Design Input Definition x 1 120Vac 50 and or 60Hz x 2...

Page 2: ...Y AND OPERATING INSTRUCTIONS AT ALL TIMES To reduce risk of battery explosion follow all safety instructions below and those published by the battery manufacturer Review cautionary markings on vehicle...

Page 3: ...E THE RISK OF AN ELECTRIC SHOCK KEEP THE CHARGER DRY DO NOT EXPOSE IT TO RAIN OR WATER 3 A C AND UTILITY REQUIREMENTS The use of an improper extension cord could result in a risk of a fire or electric...

Page 4: ...nce with the National Electrical Code and all local codes and ordinances WARNING IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF AN ELECTRIC SHOCK The conductor with i...

Page 5: ...nt connecting the battery including inter battery connections Follow the wire connection from the Equipment or Vehicle s receptacle down to the first battery on both the positive and negative conducto...

Page 6: ...075 125AH 2 450V 1 0 0 1 0 20 PsZ Cell Lead Acid AGM 125 175AH 2 450V 1 0 0 1 1 21 PsZ Cell Lead Acid AGM 200 250AH 2 450V 1 0 1 0 0 22 PsZ Cell Lead Acid AGM 300 350AH 2 450V 1 0 1 0 1 23 General GEL...

Page 7: ...0 05 0 0 1 0 1 21 1 0 1 0 1 06 0 0 1 1 0 22 1 0 1 1 0 07 0 0 1 1 1 23 1 0 1 1 1 08 0 1 0 0 0 24 1 1 0 0 0 09 0 1 0 0 1 25 1 1 0 0 1 10 0 1 0 1 0 26 1 1 0 1 0 11 0 1 0 1 1 27 1 1 0 1 1 12 0 1 1 0 0 28...

Page 8: ...ge current has decreased down to a targeted value which is dependent on many factors such as size type age and chemistry of battery Upon completion of this stage approximately 95 of total charge is de...

Page 9: ...ccurs However all batteries regardless of chemistry self discharge at a rate that is proportional to ambient temperature meaning that if a battery sits on a table completely disconnected from all load...

Page 10: ...Illuminates continuously when AC power present Refer to the section TROUBLESHOOTING if FLASHING but not when flashing during a Charge Cycle that includes Equalization Charge Stage Shutdown Red Illumin...

Page 11: ...urrent o Yellow Charging LED illuminates continuously indicating charging at full rated output While charging voltage is monitored for the occurrence of the next charging stage STAGE THREE ABSORPTION...

Page 12: ...ention according to the flash rate Slow Flash Charge cycle ended via peak voltage detection in the Top Off Charge stage Medium Flash Charge cycle ended via peak voltage detection in the Equalization C...

Page 13: ...nk Five Menus are made available and are selectable via the Menu Select Button Annunciation Start Up Menu Charge Status And Output Display Charge Status And Input Display Error Code Display Charge Sta...

Page 14: ...cted Additionally only the Vac is displayed and is for reference use by Tech Support only the value is not indicative of actual utility AC power ERROR CODE DISPLAY MENU o Display shows assume 24V Batt...

Page 15: ...s an indicator that charging was terminated when A C Power was disconnected TSTg Testing product due to possibility of missing factory installed TestPassCode the product is trying to reconfigure itsel...

Page 16: ...o Charger s Output DC Cable connection is possibly connected to a battery pack with voltage higher than the output rating of the charger Battery Temperature Low High o If an external thermistor is con...

Page 17: ...w to charge Batt Temperature Sensor Open Shorted o If a Battery Temperature Sensor Cable was installed at start of charging but then later found to be open or short circuited this error is produced In...

Page 18: ...e but it is not this error is produced Check Inhibit vehicle wiring If correct internal inhibit switch may have been overload contact factory Also refer to the Lockout Inhibit Option Section for Exter...

Page 19: ...d as a result of batteries left in lengthy storage without a trickle charge applied to it Try removing the output leads from the battery pack while A C Power is disconnected from the charger and recon...

Page 20: ...ge temperature range of 40C to 125C It needs to be stored in clean dry conditions Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service ac...

Page 21: ...locate the two circuit pins that connect a Temperature Compensation Cable Temperature Compensation uses a temperature measuring device that is affixed to the battery pack and uses two conductors to c...

Page 22: ...increased the 57 6V target to 58 8V When charging lead acid and many other chemistry types batteries during winter or cold climates or operating equipment in large Factory Freezer Applications a high...

Page 23: ...as a circuit o Disconnect the output lead from the charger look inside the connector and count the number of circuits If there are 6 circuits then 2 of them are reserved for creating a Lockout Inhibit...

Page 24: ...ay mirrors the Charger LED Display with one exception If an LED pattern flashes from the center LED out in a repeating pattern the Port is annunciating a Lost Communications error Check wiring for con...

Page 25: ...25 15 Q SERIES SCHEMATIC KITS MOUNTING Q SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LED Version Shown PRODUCT MOUNTING PATTERN FOOTPRINT...

Page 26: ...26 Q SERIES SCHEMATIC Q SERIES REPAIR AND REPLACEMENT KITS...

Page 27: ...cluded 11 12 KITS0187 Front Panel LED Label P Clamp Lockout CVP via Bushing Cable Bushing 2 3 4 6 15 KITS0188 Front Panel LCD Label Cable Bushing P Clamp Lockout CVP via Bushing 2 3 4 6 15 KITS0191 Pl...

Page 28: ...28 16 R SERIES SCHEMATIC KITS MOUNTING R SERIES SCHEMATIC R SERIES REPAIR AND REPLACEMENT KITS...

Page 29: ...lay Fuse PCB Module 12 13 KITS0174 A C Input 230V IEC Relay Fuse PCB Module 12 13 KITS0202 D C Output Connector with nut 2ccts installed Battery Leads Only 4 KITS0203 D C Output Connector with nut 3cc...

Page 30: ...30 R SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LCD VERSION SHOWN PRODUCT MOUNTING PATTERN FOOTPRINT...

Page 31: ...n 813mm Cable SB175 Red OPCJ0064 L000813 Output DC Cable 108 0in 2743mm Cable SB175 Red OPCJ0064 L002743 Output DC Cable 108 0in 2743mm Cable SB350 Red OPCJ0065 L002743 Output DC Cable 108 0in 2743mm...

Page 32: ...cated under the front label bottom left corner and a PC two to ten years of charge history data is available and records events such as battery over discharged thermal runaway events complete and inco...

Page 33: ...ed or damaged or improperly or negligently used connected maintained or operated in any manner contrary to the instructions stated in this manual or affixed to the product s enclosure Repair or replac...

Reviews: