XCEL Q-SERIES Manual Download Page 20

20 

TECHNICAL NOTES 

 

 

Do  not  connect  charger  to  a  receptacle  that  shares  its  circuit  with  other 
loads  such  as  motors  and  most  all  common  appliances.  These  shared 
circuits  cause  severe  line  voltage  droops  that,  upon  appliance  abruptly 
turning  on  or  off, will  cause  instantaneous  line  voltage  changes  that  may 
be  beyond  the  ability  of  the  charger  to  compensate  fast  enough,  causing 
permanent non-warranty damage to charger. 

 

 

Do not charge more than one battery pack at a time. Battery pack characteristics 
differ and may cause the microprocessor to misinterpret algorithmic values and 
possibly function improperly. 

 

 

If  charging  a  series  connected  string  of  two  or  more  batteries  or  cells, 
ensure that all batteries and cells in the series connected string, are all at 
the same state of charge, age, type, and condition. 

 

 

The  charger  uses  RF  energy  only  for  its  internal  functions.  Therefore  its  RF 
emissions  are  very  low  and  are  unlikely  to  cause  any  interference  in  nearby 
electronic equipment. 

 

 

The  charger  has  an  operating  temperature  range  of  -35C  to  +55C,  and  a 
shipping/storage  temperature range  of  -40C  to  +125C.  It  needs  to  be  stored  in 
clean, dry conditions. 

 

 

Medical  Electrical  Equipment  needs  special  precautions  regarding  EMC  and 
needs  to  be  installed  and  put  into  service  according  to  the  EMC  information 
provided in this manual. 

 

 

Portable and mobile RF communications equipment can affect Medical Electrical 
Equipment. 

 

 

The  use  of  Accessories,  transducers,  and cables  other  than  those  specified by 
the  manufacturer, may  result in  increased  Emissions  or decreased  Immunity  of 
the Battery Charger. 

 

 

The  Battery  Charger  should  not  be  used  adjacent  to  or  stacked  with  other 
equipment and that, if adjacent or stacked use is necessary, the Battery Charger 
should be observed to verify normal operation in the configuration in which it will 
be used. 

 

 

Important: If batteries are left in storage for a lengthy period (months), Charger 
should be connected to AC Power continually or periodically (once per month) to 
replenish  batteries  self-  discharged  condition  to  prevent  possible  permanent 
damage to battery. 

 

 

Charge  History  Database  Retention:  The  charger  employs  the  use  of  FLASH 
memory to retain more than two years of charge history. Use of the 

Accusense 

Charge  Suite  Application

  opens  up  many  possibilities  and  levels  of  technical 

analysis and support. 

 

Summary of Contents for Q-SERIES

Page 1: ...48F017Ezz 48Vdc 17Adc SCR Line Frequency Design xRy 64F014Ezz 64Vdc 14Adc SCR Line Frequency Design xRy 72F012Ezz 72Vdc 12Adc SCR Line Frequency Design Input Definition x 1 120Vac 50 and or 60Hz x 2...

Page 2: ...Y AND OPERATING INSTRUCTIONS AT ALL TIMES To reduce risk of battery explosion follow all safety instructions below and those published by the battery manufacturer Review cautionary markings on vehicle...

Page 3: ...E THE RISK OF AN ELECTRIC SHOCK KEEP THE CHARGER DRY DO NOT EXPOSE IT TO RAIN OR WATER 3 A C AND UTILITY REQUIREMENTS The use of an improper extension cord could result in a risk of a fire or electric...

Page 4: ...nce with the National Electrical Code and all local codes and ordinances WARNING IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF AN ELECTRIC SHOCK The conductor with i...

Page 5: ...nt connecting the battery including inter battery connections Follow the wire connection from the Equipment or Vehicle s receptacle down to the first battery on both the positive and negative conducto...

Page 6: ...075 125AH 2 450V 1 0 0 1 0 20 PsZ Cell Lead Acid AGM 125 175AH 2 450V 1 0 0 1 1 21 PsZ Cell Lead Acid AGM 200 250AH 2 450V 1 0 1 0 0 22 PsZ Cell Lead Acid AGM 300 350AH 2 450V 1 0 1 0 1 23 General GEL...

Page 7: ...0 05 0 0 1 0 1 21 1 0 1 0 1 06 0 0 1 1 0 22 1 0 1 1 0 07 0 0 1 1 1 23 1 0 1 1 1 08 0 1 0 0 0 24 1 1 0 0 0 09 0 1 0 0 1 25 1 1 0 0 1 10 0 1 0 1 0 26 1 1 0 1 0 11 0 1 0 1 1 27 1 1 0 1 1 12 0 1 1 0 0 28...

Page 8: ...ge current has decreased down to a targeted value which is dependent on many factors such as size type age and chemistry of battery Upon completion of this stage approximately 95 of total charge is de...

Page 9: ...ccurs However all batteries regardless of chemistry self discharge at a rate that is proportional to ambient temperature meaning that if a battery sits on a table completely disconnected from all load...

Page 10: ...Illuminates continuously when AC power present Refer to the section TROUBLESHOOTING if FLASHING but not when flashing during a Charge Cycle that includes Equalization Charge Stage Shutdown Red Illumin...

Page 11: ...urrent o Yellow Charging LED illuminates continuously indicating charging at full rated output While charging voltage is monitored for the occurrence of the next charging stage STAGE THREE ABSORPTION...

Page 12: ...ention according to the flash rate Slow Flash Charge cycle ended via peak voltage detection in the Top Off Charge stage Medium Flash Charge cycle ended via peak voltage detection in the Equalization C...

Page 13: ...nk Five Menus are made available and are selectable via the Menu Select Button Annunciation Start Up Menu Charge Status And Output Display Charge Status And Input Display Error Code Display Charge Sta...

Page 14: ...cted Additionally only the Vac is displayed and is for reference use by Tech Support only the value is not indicative of actual utility AC power ERROR CODE DISPLAY MENU o Display shows assume 24V Batt...

Page 15: ...s an indicator that charging was terminated when A C Power was disconnected TSTg Testing product due to possibility of missing factory installed TestPassCode the product is trying to reconfigure itsel...

Page 16: ...o Charger s Output DC Cable connection is possibly connected to a battery pack with voltage higher than the output rating of the charger Battery Temperature Low High o If an external thermistor is con...

Page 17: ...w to charge Batt Temperature Sensor Open Shorted o If a Battery Temperature Sensor Cable was installed at start of charging but then later found to be open or short circuited this error is produced In...

Page 18: ...e but it is not this error is produced Check Inhibit vehicle wiring If correct internal inhibit switch may have been overload contact factory Also refer to the Lockout Inhibit Option Section for Exter...

Page 19: ...d as a result of batteries left in lengthy storage without a trickle charge applied to it Try removing the output leads from the battery pack while A C Power is disconnected from the charger and recon...

Page 20: ...ge temperature range of 40C to 125C It needs to be stored in clean dry conditions Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service ac...

Page 21: ...locate the two circuit pins that connect a Temperature Compensation Cable Temperature Compensation uses a temperature measuring device that is affixed to the battery pack and uses two conductors to c...

Page 22: ...increased the 57 6V target to 58 8V When charging lead acid and many other chemistry types batteries during winter or cold climates or operating equipment in large Factory Freezer Applications a high...

Page 23: ...as a circuit o Disconnect the output lead from the charger look inside the connector and count the number of circuits If there are 6 circuits then 2 of them are reserved for creating a Lockout Inhibit...

Page 24: ...ay mirrors the Charger LED Display with one exception If an LED pattern flashes from the center LED out in a repeating pattern the Port is annunciating a Lost Communications error Check wiring for con...

Page 25: ...25 15 Q SERIES SCHEMATIC KITS MOUNTING Q SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LED Version Shown PRODUCT MOUNTING PATTERN FOOTPRINT...

Page 26: ...26 Q SERIES SCHEMATIC Q SERIES REPAIR AND REPLACEMENT KITS...

Page 27: ...cluded 11 12 KITS0187 Front Panel LED Label P Clamp Lockout CVP via Bushing Cable Bushing 2 3 4 6 15 KITS0188 Front Panel LCD Label Cable Bushing P Clamp Lockout CVP via Bushing 2 3 4 6 15 KITS0191 Pl...

Page 28: ...28 16 R SERIES SCHEMATIC KITS MOUNTING R SERIES SCHEMATIC R SERIES REPAIR AND REPLACEMENT KITS...

Page 29: ...lay Fuse PCB Module 12 13 KITS0174 A C Input 230V IEC Relay Fuse PCB Module 12 13 KITS0202 D C Output Connector with nut 2ccts installed Battery Leads Only 4 KITS0203 D C Output Connector with nut 3cc...

Page 30: ...30 R SERIES MOUNTING AND MECHANICAL PRODUCT DIMENSIONS LCD VERSION SHOWN PRODUCT MOUNTING PATTERN FOOTPRINT...

Page 31: ...n 813mm Cable SB175 Red OPCJ0064 L000813 Output DC Cable 108 0in 2743mm Cable SB175 Red OPCJ0064 L002743 Output DC Cable 108 0in 2743mm Cable SB350 Red OPCJ0065 L002743 Output DC Cable 108 0in 2743mm...

Page 32: ...cated under the front label bottom left corner and a PC two to ten years of charge history data is available and records events such as battery over discharged thermal runaway events complete and inco...

Page 33: ...ed or damaged or improperly or negligently used connected maintained or operated in any manner contrary to the instructions stated in this manual or affixed to the product s enclosure Repair or replac...

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