Xantrex XHR 100-10 Operating Manual Download

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Operating Manual

XHR 1000 Watt Series
Programmable DC
Power Supply

XHR 7.5-130

XHR 20-50

XHR 33-33

XHR 40-25

XHR 60-18

XHR 100-10

XHR 150-7

XHR 300-3.5

XHR 600-1.7

TM-XROP-01XN.book Page i Monday, March 22, 2004 4:10 PM

Summary of Contents for XHR 100-10

Page 1: ...Operating Manual XHR 1000 Watt Series Programmable DC Power Supply XHR 7 5 130 XHR 20 50 XHR 33 33 XHR 40 25 XHR 60 18 XHR 100 10 XHR 150 7 XHR 300 3 5 XHR 600 1 7...

Page 2: ......

Page 3: ...Operating Manual for XHR Series Programmable DC Power Supply...

Page 4: ...ight to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warr...

Page 5: ...product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troubleshoo...

Page 6: ...L XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC...

Page 7: ...ur product user manual for limitations on uses of the product Specifically please note that this power supply is not intended for use in connection with life support systems and Xantrex makes no warra...

Page 8: ...energy for some time after power is removed CAUTION Operate the power supply in an environment free of flammable gases or fumes To ensure that the power supply s safety features are not compromised u...

Page 9: ...cifications Describes the power supply lists its features and provides tables of specifications Section 2 Installation Provides procedures for inspecting installing and testing the power supply Includ...

Page 10: ...ing Manual for XHR Series Power Supply Power Supply Safety Markings Alternating Current Off Supply Earth Ground Terminal Caution Hot Surface Protective Conductor Terminal Caution Check manual for addi...

Page 11: ...fications 28 Approvals 28 Mechanical Specifications 29 Dimensions 30 Section 2 Installation Basic Setup Procedure 31 Inspection Cleaning and Packing 32 Initial Inspection 32 Periodic Cleaning 32 Retur...

Page 12: ...cy Shutdown 64 Unusual or Erratic Operation 64 Troubleshooting for Operators 64 Section 4 Remote Operation Remote Analog Programming of Output Voltage and Current Limit 67 Remote Programming Options 6...

Page 13: ...oads with Remote Sensing 47 Figure 2 10 Connecting Remote Sense Lines 50 Figure 3 1 Operating Modes 52 Figure 3 2 Series Operation of Multiple Supplies 55 Figure 3 3 Parallel Operation of Multiple Sup...

Page 14: ...List of Figures xii Operating Manual for XHR Series Power Supply...

Page 15: ...tup Procedure 31 Table 2 2 Power Cords 36 Table 2 3 Current Carrying Capacity for Wiring 39 Table 3 1 Shipped Configuration Local Control Mode 53 Table 3 2 Switch Settings for Shutdown Circuit Logic 6...

Page 16: ...List of Tables xiv Operating Manual for XHR Series Power Supply...

Page 17: ...top or rack mounted each supply occupies less than 3 1 2 in 2 U of vertical space Whether you are powering batteries development circuits and magnet coils or running ATE systems the power supply provi...

Page 18: ...or current and isolated readback of output voltage and current with the optional ISOL interface Optional internal GPIB or RS 232 computer control for complete remote programming and readback capabilit...

Page 19: ...ometer OVP SET See page 59 Remote Programming LED REM See page 67 Standby Switch STANDBY See page 61 Local Voltage and Current Limit Setting Preview Switch V I CHECK See page 37 Shutdown LED S D See p...

Page 20: ...and monitoring options See the following sections for more information about remote programming SW1 Programming Switch on page 19 J2 Programming Connector on page 20 Section 4 Remote Operation Rear P...

Page 21: ...oltage and current limit programming scales Output voltage and current monitor scales Remote shutdown circuit logic Resistive programming of output voltage or current limit Over temperature shutdown m...

Page 22: ...connector located on the power supply s rear panel The J2 connector provides access to the following functions remote programming of output voltage and or current limit remote monitoring of calibrate...

Page 23: ...solated ungrounded programming source when operating the power supply via remote analog control at the J2 connector CAUTION Do not attempt to bias the Program monitor signal return J2 6 relative to th...

Page 24: ...6 in 6 5 mm of insulation insert into the correct terminal and tighten the wire clamp You must ground the shield s to the power supply chassis with a connection less than 1 5 in 40 mm long WARNING The...

Page 25: ...rature range of 0 to 40 C with default local sensing The tables on the following pages post maximum values for model dependent specifications Specifications which are different due to measurements bei...

Page 26: ...p 0 20 MHz At the front panel binding posts p p 0 20 MHz 10 mV 70 mV 250 mV 10 mV 70 mV 250 mV 7 5 mV 75 mV 350 mV 7 5 mV 75 mV 350 mV Drift 8 hours 3 Voltage 0 05 of Vmax Current 0 1 of Imax 3 75 mV...

Page 27: ...mV 75 mV 400 mV 10 mV 100 mV 400 mV 20 mV 150 mV 450 mV 30 mV 250 mV 500 mV 120 mV 500 mV 700 mV Drift 8 hours 3 Voltage 0 05 of Vmax Current 0 05 of Imax 30 mV 18 mA 50 mV 10 mA 75 mV 7 mA 150 mV 3 5...

Page 28: ...nt of up to 50 of the rated output 1 ms Time delay from power on until output stable 4 s maximum Rated AC Input Voltage 100 120 200 220 230 240 Vac nominal Maximum AC Input Rating 1300 VA Operational...

Page 29: ...iode drop Remote Analog Programming Full Scale Input Voltage and current programming inputs source must be isolated 0 5 k 0 10 k resistances 0 5 V default 0 10 V voltage sources Input impedance Vand I...

Page 30: ...L 61010B 1 Units marked with CE meet EMC Directive standards EN50081 2 and EN50082 1 and Low Voltage Directive safety standard IEC 61010 1990 A 1 1992 A 2 1995 Meets FCC part 15 Class A limits for rad...

Page 31: ...iometer on front panel Input Fuses 20 A 250 V 5 x 20 mm slow fuses location A5 PCB F321 325 0 005 A 250 V 5 x 20 mm fast fuse location A3 PCB F1 Main Output Connector 7 5 V to 40 V models nickel plate...

Page 32: ...ns Dimensions 30 Operating Manual for XHR Series Power Supply Dimensions Figure 1 6 Dimensional Drawings Dimensions given are nominal 18 78 in 477 mm 15 85 in 403 mm 16 18 in 411 mm 8 45 in 215 mm 3 4...

Page 33: ...ence given Table 2 1 Basic Setup Procedure Step Description Action Reference 1 Inspection Perform an initial physical inspection of the supply Initial Inspection on page 32 2 Installation Install the...

Page 34: ...suspect internal damage have a service technician check the unit If the unit is damaged save all packing materials and notify the carrier immediately See packing instructions in Packaging for Shippin...

Page 35: ...es on page 34 preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply wher...

Page 36: ...power supply in its original container If the original container is not available seal the unit in a plastic bag and then pack it in a 200 lb 90 kg test corrugated cardboard carton large enough to all...

Page 37: ...ur 4 6 32 x in flat head rack mounting screws through the pan into the threaded holes on the bottom of each power supply 5 Install the rack mount pan in the rack Ventilation Always ensure that cooling...

Page 38: ...voltage as long as it is within the supply s input range as stated in Input Conditions on page 26 Any cord that you use requires a standard IEC 320 termination to mate with the power supply s AC inpu...

Page 39: ...e sense SNS and terminal J2 1 to return sense SNS on the wire clamp connector 3 Turn the voltage and current controls fully counter clockwise 4 Connect the unit to an AC outlet 5 Turn the front panel...

Page 40: ...the power switch to ON 2 Set the voltage and current controls fully clockwise Push the STANDBY switch to its IN position and check that the voltmeter reading falls to zero and the S D Shutdown LED tu...

Page 41: ...e 2 3 shows the maximum current rating based on 450 A cm2 for various gauges of wire rated for 105 C operation Operating at the maximum current rating results in an approximate 30 C temperature rise f...

Page 42: ...Sensing on page 48 Figure 2 2 Maximum Load Wire Length for 1 V Line Drop Noise and Impedance Effects To minimize noise pickup and radiation use shielded pair wiring of shortest possible length for lo...

Page 43: ...d the A16 EMI filter board are attached to the bus bars on the rear panel Detach only the bus bar shield before making load or remote sense line connections To detach the shield remove the screws as s...

Page 44: ...output voltage and have a current surge rating greater than or equal to the supply s output rating Connect the cathode to the positive output and the anode to the return Where positive load transient...

Page 45: ...necting wire terminal lug to load wiring See Figure 2 4 2 Fasten wire terminal lugs to bus bars with 1 4in x 1 2in M6 x 12 mm screws 1 4in M6 internal tooth lock washers and hex nuts as shown Note Bus...

Page 46: ...0 35in 9 mm at the end of the wires 2 Loosen the terminal screw insert the stripped wire into the terminal and tighten the screw securely Figure 2 5 Output Connector For 60 V to 600 V models WARNING...

Page 47: ...lt Figure 2 7 Single Load with Remote Sensing Connecting Multiple Loads Proper connection of distributed loads is an important aspect of power supply use Two common methods of connection are the paral...

Page 48: ...als These terminals may be the power supply output terminals the terminals of one of the loads or a distinct set of terminals especially established for distribution use Connect the sense leads to the...

Page 49: ...Installation Load Connection Revision A 47 Figure 2 9 Multiple Loads with Remote Sensing...

Page 50: ...ote Sensing Note Ground the sense line shield in one place only Locations include the power supply s return output connection at the load the power supply s return output at its negative output termin...

Page 51: ...ctor 3 Connect the positive remote sense lead to J2 terminal 2 positive sense and the negative lead to J2 terminal 1 return sense Use shielded pair wiring of 24 AWG or larger for remote sense lines En...

Page 52: ...Installation Local and Remote Sensing 50 Operating Manual for XHR Series Power Supply Figure 2 10Connecting Remote Sense Lines...

Page 53: ...ontrol modes Local Control Mode default setting and Remote Programming Mode Operating Modes and Automatic Crossover Whether controlled by local or remote programming the power supply has two basic ope...

Page 54: ...ue ISET while the load voltage varies with the load requirements Automatic Mode Crossover This feature allows the power supply to automatically switch operating modes in response to changing load requ...

Page 55: ...on 8 Press the STANDBY switch to its OUT position to apply power to the load Note The control circuits have been designed to allow you to set output voltage and current up to 5 over the model rated ma...

Page 56: ...the load when using a power supply with a rated or combined output greater than 40 V To protect personnel against accidental contact with hazardous voltages created by series connection ensure that t...

Page 57: ...t terminal of the next supply See Figure 3 2 The total voltage available is the sum of the maximum voltages of each supply add voltmeter readings to a maximum of 600 V The maximum allowable current fo...

Page 58: ...V 50 A power supplies operating in parallel with a 75 A load one supply operates in constant current mode supplying 50 A and the other supply operates in voltage mode supplying the remaining 25 A The...

Page 59: ...tain a positive negative supply Two Positive Voltages To obtain two positive voltages connect the negative output terminals of both supplies together in a common connection The positive output termina...

Page 60: ...voltage relative to the common connection The negative output terminal of the second supply provides the negative voltage You can set the current limits independently The maximum current available in...

Page 61: ...the line drop then adding this value to the desired OVP setpoint Front Panel OVP Operation In local control mode check the OVP set point at any time by pressing the OVP CHECK switch The OVP set point...

Page 62: ...ow the OVP set point 2 Press the STANDBY switch IN The S D Shutdown LED on the front panel will turn on The OVP LED turns off 3 Press the STANDBY switch again to return power to the load and resume no...

Page 63: ...5 V to 15 V signal to disable or enable the power supply s output Make connections for signals at connector J2 located on the unit s rear panel Set rear panel switch SW1 7 to select signal logic See S...

Page 64: ...R Series Power Supply Figure 3 6 Shutdown Programming with Active Low Signal Figure 3 7 Shutdown Programming with Active High Signal Shutdown Signal Source High Output OFF Low Output ON SW1 7 OFF OPEN...

Page 65: ...e power supply recovers from an over temperature shutdown by setting the SW1 8 switch on the rear panel Table 3 3 shows the possible switch settings Table 3 3 Switch Settings for Over Temperature Reco...

Page 66: ...off immediately 2 Disconnect the power supply from the load 3 Test the power supply with no load running the tests in Functional Tests on page 37 4 If the tests show that the power supply is function...

Page 67: ...ation on page 51 REM LED turned on If using remote analog control check your analog programming source See Remote Analog Programming of Output Voltage and Current Limit on page 67 If not refer to your...

Page 68: ...ropriate AC voltage source Are sense lines connected See Load Connection on page 39 and Local and Remote Sensing on page 48 Is unit under remote control Ensure program source is stable Internal circui...

Page 69: ...can choose a voltage source of 0 5 V or 0 10 V or a current source using a resistance of 0 5 k or 0 10 k You can use the programming scales in any combination to suit your needs Isolated Programming...

Page 70: ...See SW1 Programming Switch for default settings Switches SW1 5 SW1 6 SW1 7 and SW1 8 are not required for remote programming They can remain at the settings you have selected for your application Rese...

Page 71: ...SW1 set 2 and 3 closed J2 jumper 3 to 4 3 to 5 SW1 set 2 3 and 4 closed J2 jumper 3 to 4 3 to 5 SW1 set 3 closed J2 jumper 3 to 4 0 5 k Resistor SW1 set 1 closed J2 jumper 3 to 4 3 to 5 SW1 set 1 and...

Page 72: ...necting Programming Sources to J2 Connector Sample Configuration The sample configuration in Figure 4 2 shows the required settings and connections for 0 10 Vdc programming of the output voltage local...

Page 73: ...air wiring 20 to 24 AWG and ground the shield to J2 connector terminal 1 or to the chassis See Figure 4 3 and Figure 4 4 for sample configurations using remote monitoring Table 4 2 Power Supply Settin...

Page 74: ...ifiers used are rated to 1000 Vdc With ISOL installed the power supply will no longer support resistive programming or 0 10 V programming or readback You can still control any non programmed function...

Page 75: ...nterface installed as you would a power supply with a 0 5 Vdc programming source The only differences are that the programming and monitoring sources are now isolated and that resistive and 0 10 V pro...

Page 76: ...Remote Operation Using the Isolated Programming ISOL Interface Option 74 Operating Manual for XHR Series Power Supply...

Page 77: ...s 0 05 accuracy with test leads Current shunt 1 mV amp 0 25 and connecting wire Current rating for the DC shunt and connecting wire must be at least 10 greater than the power supply s output current r...

Page 78: ...allow access to the calibration potentiometers on the A1 PCB Refer to Figure 5 1 for the location of the pots 2 Perform the following calibration procedures 3 Once you are finished turn off the power...

Page 79: ...nel ammeter reads the maximum rated output current 4 While holding the front panel V I CHECK switch in adjust the current check calibration potentiometer R52 until the front panel ammeter reads the ma...

Page 80: ...to recalibrate when you change SW1 switch settings to use 0 10 Vdc programming or when you switch back to 0 5 Vdc programming after previously calibrating for 0 10 Vdc programming Make calibration adj...

Page 81: ...Programming Circuit Calibration 1 Ensure that the power supply is turned OFF Disconnect any load 2 Connect the program source between J2 connector terminals 8 output current limit programming input a...

Page 82: ...ecessary when you change SW1 switch settings to select the 0 10 Vdc scale or when you switch back to the 0 5 Vdc scale after previously calibrating for 0 10 Vdc operation Make calibration adjustments...

Page 83: ...of the readback scale 50 mVdc for 0 5 Vdc readback or 100 mVdc for 0 10 Vdc readback 7 Set the power supply output voltage to the model rated maximum output 8 Adjust the output voltage monitor range p...

Page 84: ...c readback 7 Set the supply output current to the model rated maximum output 8 Adjust the output current monitor range potentiometer R100 until the monitor DVM reads 100 of the readback scale 5 Vdc fo...

Page 85: ......

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