Xantrex Freedom Xi 807-1000 Installation Manual Download | Manualshive

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Freedom XI Install Guide.book Page x Friday, September 18, 2015 2:48 PM

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Summary of Contents for Freedom Xi 807-1000

Page 1: ...i Inverter Product image shown may vary from actual product See features for comparisons Model Product Numbers 807 1000 807 2000 Installation Guide Freedom XI Install Guide book Page 1 Friday September 18 2015 2 48 PM ...

Page 2: ...Freedom XI Install Guide book Page 2 Friday September 18 2015 2 48 PM ...

Page 3: ... STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW XANTREX COM Document Part Number 975 0753 01 01 Date and Revision September 2015 Rev A Product Number 807 1000 Freedom Xi 1000 120VAC 807 2000 Freedom Xi 2000 120VAC Contact Information Information About Your Sys...

Page 4: ...his Guide is intended for qualified personnel Qualified personnel have training knowledge and experience in Installing electrical equipment up to 1000 volts Applying all applicable installation codes Analyzing and reducing the hazards involved in performing electrical work Selecting and using Personal Protective Equipment PPE Abbreviation or Acronym A Amps AC Alternating Current DC Direct Current ...

Page 5: ...t an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WA...

Page 6: ...ter all power is disconnected 7 To reduce the risk of electrical shock disconnect both AC and DC power from the inverter before attempting any maintenance or cleaning or working on any components connected to the inverter Turning off the inverter using the Inverter Power button n the front panel will not reduce an electrical shock hazard 8 The inverter must be provided with an equipment grounding ...

Page 7: ...Unit s components may produce arcs or sparks Do not install near batteries in machinery space or in an area in which ignition protected equipment is required 975 0753 01 01 v Areas include any space containing gasoline powered machinery fuel tanks as well as joints fittings or other connections between components of the fuel system DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Failure to ...

Page 8: ...shed by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery Review cautionary markings on these products and on the engine 2 Freedom Xi inverter products are designed for deep cycle lead acid batteries only The Freedom Xi does not support lithium ion batteries 3 Do not use transformerless battery chargers in conjunction with the inverter ...

Page 9: ...id contacts skin clothing or eyes 4 If battery acid contacts skin or clothing wash immediately with soap and water If acid enters your eye immediately flood it with running cold water for at least twenty minutes and get medical attention immediately 5 Use extra caution to reduce the risk of dropping a metal tool on the battery It could spark or short circuit the battery or other electrical parts a...

Page 10: ...d to be used for mobile or commercial applications This inverter is designed for marine applications only when additional drip protection is installed in certain orientations See the section on Specifications for information WARNING FIRE HAZARD Do not install the inverter or any part of its supplied wiring in engine compartments Failure to follow these instructions can result in death or serious i...

Page 11: ...ot occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipm...

Page 12: ...Freedom XI Install Guide book Page x Friday September 18 2015 2 48 PM ...

Page 13: ...Safety Instructions 2 Installation Tools and Materials 3 High Level Overview of Installation Steps 4 Basic Installation Procedures 5 Marine Installation 29 Specifications 32 Contents Freedom XI Install Guide book Page xi Friday September 18 2015 2 48 PM ...

Page 14: ...Freedom XI Install Guide book Page xii Friday September 18 2015 2 48 PM ...

Page 15: ...own one set of lock washers and nuts not shown NOTE If any of the items are missing contact Xantrex or any authorized Xantrex dealer for replacement See Contact Information on page i Other Freedom Xi OEM models may include other DC and or AC connectors Figure 1 What s In The Box Display panel is attached on some models Freedom Xi unit communications cable DC terminal covers GFCI cover plate strain...

Page 16: ...C disconnect devices and automatic generator starting devices Installation Codes Governing installation codes vary depending on the specific location and application of the installation Some examples include the following The U S National Electrical Code NEC The Canadian Electrical Code CEC The U S Code of Federal Regulations CFRs Canadian Standards Association CSA and the RV Industry Association ...

Page 17: ...d and application Wire nuts or crimp connectors for AC wire and appropriate tools Two 1 2 strain relief bushings supplied for AC cables DC cable sized appropriately for load and application Lugs for DC cables to fit 5 16 DC stud terminals as well as appropriate tools like a crimping tool AC and DC disconnects and over current protective devices 1 WAGO manufactures connection devices such as termin...

Page 18: ... to the AC source panel 5 Connect the AC output wiring to the AC load panel 6 Connect one end of the DC negative cable to the negative terminal of the battery and the other end to the negative terminal of the unit 7 Install an appropriately sized fuse and DC disconnect in the positive cable 8 Connect the DC positive cable to the positive terminal of the battery and to the positive terminal of the ...

Page 19: ... steps Step 1 Designing the Installation on page 6 Step 2 Choosing a Location for the Unit on page 12 Step 3 Mounting the Unit on page 13 Step 4 Connecting the AC Input Wires on page 15 Step 5 Connecting AC Output to an Existing AC Circuit on page 18 Step 6 Connecting the DC Cables on page 20 Step 7 Mounting the Display Panel on page 26 Step 8 Testing Your Installation on page 27 Freedom XI Instal...

Page 20: ... recreational vehicle or fleet vehicle installation Also see Marine Installation on page 29 Figure 2 Typical Recreational Vehicle and Fleet Vehicle Installation l to engine DC Fuse Disconnect or Circuit Breaker AC Load Panel AC Source Panel Shorepower Generator Automatic or Manual AC Source Select or Switch F R E E D O M H F 1000 12V Deep Cycle Battery Vehicle Starting Battery Equipment Ground Equ...

Page 21: ...d disconnect devices AC Input The circuit breaker or fuse connected through hard wiring that is used to supply the Freedom Xi must be rated at no more than 30A and must be approved for use on 120 volts AC branch circuits The wire used between the breaker and the Freedom Xi input must be sized adequately to carry current up to the rating of the input breaker and in accordance with the electrical co...

Page 22: ...rand wire may be required Installation codes usually specify solid or stranded overall size of the conductors and type and temperature rating of the insulation around the wire AC breakers and fuses must be sized to adequately protect the wiring that is installed on the input and output AC circuits of the Freedom Xi All breakers and wiring must be sized and connected in accordance with the electric...

Page 23: ...eutral conductors tied to ground in the same way that the neutral conductor from the utility is tied to ground in only one place Check the regulations for your specific application to ensure that the installation will comply with the necessary requirements In other words the AC Input Neutral and Output Neutral must be isolated from each other AC Grounding As per UL458 SA29 5 for all permanently co...

Page 24: ...and Fuse Sizes Inverter Cable Length Battery to Inverter one way Minimum Cable Size Maximum battery Fuse Size Freedom Xi 1000 120VAC Less than 5 feet 1 5 meters No 2 AWG 150 Adc Freedom Xi 2000 120VAC No 2 0 AWG 250 Adc Note It is not recommended using a cable longer than 5 feet 1 5 meters in each direction North American cable sizes above are based on the US National Electrical Code Table 310 17 ...

Page 25: ... how far the protection can be from the battery Batteries The Freedom Xi uses 12 volt battery banks Every Freedom Xi system requires a deep cycle battery or group of batteries that provide the DC current that the Freedom Xi converts to AC Ground Fault Circuit Interrupters GFCIs A GFCI is a device that de energizes a circuit when a current to ground exceeds a specified value that is less than that ...

Page 26: ... inches of clearance at the DC end of the Freedom Xi for air flow 1 inch on each side and 2 inches at the AC end The more clearance for ventilation around the unit the better the performance Do not allow the ventilation openings on the ends of the unit to become obstructed Safe Do not install the Freedom Xi in the same compartment as batteries or in any compartment capable of storing flammable liq...

Page 27: ...n on Marine applications 2 3 See page 34 for the correct mounting dimensions Under a horizontal surface see 1 In a horizontal position on a vertical surface see 2 On a horizontal surface see 3 3 Mark the desired number of mounting holes on the wall using measurements from the Freedom Xi Dimensions for Mounting on page 34 and pilot drill the mounting holes 4 Fasten the Freedom Xi to the mounting su...

Page 28: ...ble size see below Table 3 Recommended Equipment Ground Cable size Application Minimum equipment ground cable size Stranded cable is recommended Recreational Vehiclea a Based on US National Electrical Code NFPA70 Article 551 par 551 20c No 8 AWG All models Marineb b Based on ABYC E 11 11 18 No 3 AWG Freedom Xi 1000 No 1 0 AWG Freedom Xi 2000 NOTE There are no restrictions on length for the equipme...

Page 29: ...he unit proceed to Step 6 Connecting the DC Cables on page 20 AC wiring includes all the wires and connectors between the AC source and the Freedom Xi and all wiring between the inverter the AC panels circuit breakers and the GFCIs The type and size of the wiring varies with the installation and load For some RV applications flexible multiple strand wire is required AC wiring must be sized appropr...

Page 30: ...andard models come with WAGO type terminals where individual wires can be attached securely When making the AC input and AC output connections observe the correct color code for the appropriate AC wire as described in Table 5 Table 5 Color codes for typical AC wiring Color AC Wire Black Line White Neutral Green or bare copper Ground Earth NOTICE EQUIPMENT DAMAGE Make sure the wires are connected p...

Page 31: ...n the WAGO cage clamp by inserting the tool in the clamp slot and gently pulling the screwdriver handle forward for Ground terminal 7 Insert Ground AC wire into Ground terminal slot on the unit 8 Repeat steps 6 and 7 for Line and Neutral connections 9 Replace the AC compartment cover plate onto the unit 10 Connect the other end of the wires to the circuit breaker in the AC distribution panel suppl...

Page 32: ...r has also tested and approved the following GFCIs for use with the Freedom Xi inverter See Ground Fault Circuit Interrupters GFCIs on page 11 WARNING FIRE SHOCK AND ENERGY HAZARDS Make sure wiring is disconnected from all electrical sources before handling All wiring must be done in accordance with local and national electrical wiring codes Failure to follow these instructions can result in death...

Page 33: ...ingle strand e g Romex AC output wire as appropriate 5 Locate the Line Ground and Neutral terminals on the AC OUT terminal labeled as L G and N respectively 6 Using a 3 5mm slot long neck screwdriver open the WAGO cage clamp by inserting the tool in the clamp slot and gently pulling the screwdriver handle forward for Ground terminal 7 Insert Ground AC wire into Ground terminal slot on the unit 8 R...

Page 34: ...for Standard Models To make the DC connections Refer to Figure 6 1 Make sure the inverter is off and no AC or DC is connected to the unit 2 Remove the nuts and washers from the Freedom Xi positive and negative DC terminals NOTICE REVERSE POLARITY DAMAGE Check cable polarity at both the battery and the Freedom Xi before making the final DC connection Positive must be connected to positive negative ...

Page 35: ...pend on the terminals chosen 6 Thread a supplied DC terminal cover over the positive and negative cables The red cover goes on the positive cable the black cover on the negative cable 7 Attach the connector that will join the cable to the inverter DC terminal 8 Install a fuse and fuse holder in the cable that will be used for the positive side of the DC circuit The fuse must be as close to the bat...

Page 36: ...mum torque setting is 120 in lbf 13 6 N m Failure to follow these instructions can damage the unit and or equipment NOTICE REVERSE POLARITY DAMAGE Check cable polarity at both the battery and the Freedom Xi before making the final DC connection Positive must be connected to positive negative must be connected to negative Reversing the positive and negative battery cables will blow a fuse in the Fr...

Page 37: ... refer to the applicable installation code for DC grounding details Recreational Vehicle Use 8AWG copper wire and connect it between the Chassis Ground lug and the vehicle s DC grounding point usually the vehicle chassis or a dedicated DC ground bus Marine Use copper wire that is bare or has insulation rated minimum 105 C and connect it between the Chassis Ground lug and the boat s DC grounding bu...

Page 38: ... fused appropriately at no more than five amps Refer to the vehicle s user manual for guidance 4 Using a 1 Phillips screw driver remove the screw securing the DC wiring cover on the left hand side of the unit Figure 7 Exposed Ignition Control Terminals FRE Ignition Control position terminal Freedom XI Install Guide book Page 24 Friday September 18 2015 2 48 PM ...

Page 39: ...e left side of the display panel 8 Replace the DC wiring cover onto the DC wiring compartment The ignition control wire should pass through the hole on the side of the DC wiring cover Description of Ignition Control Methods Off Disabled This is the default position In this position there is no ignition control capability Ignition Lock out In this position when ignition voltage is detected at the i...

Page 40: ... dry out of direct sunlight free from corrosive or explosive fumes and otherwise appropriate for mounting an electronic device 2 Mark the mounting holes onto the mounting surface and the area to be cut away using the display panel itself as a guide 3 Pilot drill the mounting holes and cut out the hole in which the panel will be inserted 4 Route the communications cable s inside the wall and throug...

Page 41: ... hard wired installations ensure shore power is not present 2 Press the Inverter button to turn the inverter on The status LED on the display panel glows yellow and the LED display illuminates 3 Plug an appliance within the power rating of the inverter into the Freedom Xi GFCI or an AC outlet hard wired to the Freedom Xi 4 Turn the appliance on to verify that it operates If the appliance operates ...

Page 42: ...tallation is successful NOTE If the Inverter button on the Freedom Xi is turned ON the Freedom Xi will automatically supply the appliances with inverter power if the shore power source fails or becomes disconnected If the Inverter button on the Freedom Xi is turned ON and shore power voltage is too low less than 90 volts AC the unit will transfer to inverter power to continue running your applianc...

Page 43: ...h branch circuit breakers that supply only loads that run off the Freedom Xi 4 Engine negative bus DC ground bus 5 DC power supplied by a battery bank and protected by a DC fuse in the positive cable 6 Battery isolator 7 DC alternator 8 Starting battery 9 Drip shield see next page Figure 9 Typical Marine Installation AC Load Panel DC Fuse disconnect or circuit breaker AC Source Panel 12V Deep Cycl...

Page 44: ...Freedom Xi You may purchase the drip shield set by contacting customer support When ordering mention part number 808 1050 Figure 10 Drip Shields Drip Shield set part 808 1050 Different Views WARNING ELECTRICAL SHOCK HAZARD Place this unit in normally dry areas only Operating the unit under wet conditions may expose you to a shock hazard Installing drip shields may not entirely protect you from thi...

Page 45: ...ppropriate setting for the drip shields above the Freedom Xi making sure you cover the entire width of the unit You can overlay the shields as shown in Figure 11 below 3 Fasten the screws through the holes in the drip shield into the wall See Figure 10 Figure 11 Typical Drip Shield Placement on a Freedom Xi 2000 FREEDOM HF 1000 Freedom XI Install Guide book Page 31 Friday September 18 2015 2 48 PM...

Page 46: ...Humidity Operation Storage 5 95 RH non condensing System Specifications Freedom Xi 1000 Freedom Xi 2000 Transfer relay rating 30A 2 0hp 24A required derating by electrical code in North America Transfer time shore to inverter Transfer time inverter to shore 40 milliseconds 40 milliseconds with a 20 second delay Transfer voltage shore to inverter Transfer voltage inverter to shore 95 V and 135 V 13...

Page 47: ... VAC Continuous power 1 0kW 40 C 2 0kW 25 C Continuous current 8 3 A 16 6 A Surge power 2000 W 4000 W Max short circuit current 55 A peak 55 A peak Frequency 60 Hz 60 Hz GFCI protection for 120VAC models only Yes Yes Wave shape True Sine Wave True Sine Wave Peak efficiency 87 87 Full load efficiency 82 82 Regulatory Approvals Freedom Xi 1000 Freedom Xi 2000 EMC and Safety ABYC E11 A20 A25 A31 975 ...

Page 48: ...Dimensions for Mounting FREEDOM HFS 15 2 386mm 8 9 225mm 19 2 487mm 9 4 240mm 34 Freedom Xi Installation Guide Specifications Freedom XI Install Guide book Page 34 Friday September 18 2015 2 48 PM ...

Page 49: ...Freedom XI Install Guide book Page i Friday September 18 2015 2 48 PM ...

Page 50: ...975 0753 01 01 Printed in China Schneider Electric Solar Inverters USA Inc 1 800 670 0707 1 408 987 6030 www xantrex com Freedom XI Install Guide book Page ii Friday September 18 2015 2 48 PM ...

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