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Rev.081022 

Page 

9

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19

 

FUS-20852000-0006 

 

install a rubber grommet in the hole to prevent fraying the wires. 

3. 

Route the Cables from the winch to the battery, following the precautions discussed. See image 
below: 

 

4. 

Attach the red, black and yellow cables to their corresponding terminals on the winch.  

NOTE:

 Be sure to connect the small Black wire from Control Pack to Black (-) terminal on motor 

same terminal as Negative (-) battery cable. 

5. 

Attach the red battery to the positive terminal on the battery. 

6. 

Attach the black battery cable directly to the negative terminal of the battery. 

7. 

Lift the socket cover exposing the electrical switch connector. Insert the pendant connector into the 
socket. 

NOTE:

 The attachment of the Motor Cables determines the operation of the Remote button. After the 

unit is mounted and powered, check the direction of the Power In and Power Out on the Remote 
button. If you wish to change the direction on the Remote, disconnect the Battery Cables from the 
battery, switch the Motor Cable connections on the Motor Assembly, then reconnect the Battery 
Cables. 

8. 

Disconnect the pendant controller when not in use. 

 

Preparing & Stretching Winch Rope: 

WARNING: 

 

Always pre-stretch all new ropes before first use.  Failing to pre-stretch rope will 
reduce maximum capacity of rope and may cause premature failure. 

 

Always keep at least five (5) full wire rope wraps on the winch drum.  Rope 
termination of anchor screw can fail with inadequate rope traction on drum. 

 

Always keep at least eight (8) full synthetic rope wraps on the winch drum.  Rope 
anchor screw can fail with inadequate rope traction on drum. 

1. 

Position the vehicle on a flat surface approximately full rope length distance from anchor point such 
as large tree. 

Always keep at least five (5) full rope wraps on winch drum.

  The screw used to 

secure end of rope to drum may fail if there is not enough rope on drum. 

2. 

Connect rope to anchor point with minimum number of wraps on drum. 

3. 

Recoil the rope back into the winch under at least 1000lb (454kg) of tension. Apply light pressure to 
vehicle brake pedal as needed to produce load. 

4. 

Stop approximately every minute to check rope is winding uniformly on the drum. Make sure vehicle 
is in park with parking brake applied before exiting vehicle. Do not check, touch or attempt to 
reposition rope with load on winch rope. 

 
Remote Overview

 

The Remote Control for your XP winch has many features.  It can be operated as a corded remote by 
connecting it to the winch Control Pack.  Connect cord to control pack by plugging into the remote socket 
on Control Pack and plug into back of Transmitter.  It can also be operated as a wireless controller by 
turning the wireless control ON with the WIRELESS button of the face of transmitter.  

The BLUE LED for the wireless control will be illuminated when the wireless is active.  It will flash slowly 
when the transmitter battery is low.  The light will remain on if the transmitter is taken out of range from 
the receiver (winch) but will not operate winch.  Normal function will continue when transmitter is within 
range of winch. 

This remote also has GREEN LEDs on either side of the wireless control front panel to indicate rope 
direction.  The LED on the left will illuminate when the Power-In button is pressed.  The LED on the right 
will illuminate when the Power-Out button is pressed.  

Finally, this remote is also equipped with an LED Flashlight.  Pressing the flashlight button will turn the 
light ON.  It will turn OFF automatically after 5 minutes of inactivity.  This remote can be charged with 
USB power cable so the flashlight can be used as needed.  

Summary of Contents for XP-12

Page 1: ...SAVE THESE INSTRUCTIONS...

Page 2: ...read the entire manual to become familiar with this product before you begin using it This electric winch is designed for certain applications only Forcome Co Ltd is not responsible for issues arisin...

Page 3: ...ng 15 Replacement Parts 15 Parts Diagram 16 Parts List 16 Warranty Information 17 Symbols Index Read All Product Literature Always use supplier Hook Strap Never Use Winch as a Hoist Fairlead Pinch Poi...

Page 4: ...overreach Always keep proper footing and balance CAUTION WINCH USE AND CARE Inspect before every use Do not use if parts are damaged loose or missing Examine the winch for structural cracks bends dama...

Page 5: ...not use for overhead hoisting This winch is intended to be used for pulling only Use a spotter to assist you with safe operation of the winch Make sure the spotter is out of the way of the vehicle an...

Page 6: ...ain 3 stage Planetary Gear Ratio 242 1 216 1 Free spool clutch Locking Ring Gear Brake Automatic Dual Disk Drum Dia XL 2 75 x 8 8 70mm x 223mm Clevis Hook 3 8 Replaceable with Spring Loaded Safety Lat...

Page 7: ...Mounting the Winch 1 The mounting plate must be rated to at least the winch s capacity It must be flat and strong enough to remain flat at maximum winch capacity Winch must sit flat on winch mount wi...

Page 8: ...ood condition 1 Plan a route for the wiring from the planned winch location to the battery This route must be secured and out of the way of moving parts road debris or any location where parts may be...

Page 9: ...chor point such as large tree Always keep at least five 5 full rope wraps on winch drum The screw used to secure end of rope to drum may fail if there is not enough rope on drum 2 Connect rope to anch...

Page 10: ...power supply to the winch 2 Turn on the wireless mode for the remote control by holding the wireless button for 3 seconds until the blue LED flashes then release the wireless button 3 Now press and ho...

Page 11: ...ow are basic guidelines only and cannot cover all situations encountered during use The operator and assistants must carefully plan usage to prevent accidents 1 Examine the rope Do not use the winch i...

Page 12: ...the force released if the rope breaks 11 Re engage the clutch by moving the clutch handle to the engaged position see image below 12 Attach the pendant controller to the socket on the control pack ass...

Page 13: ...17 If the object to be pulled must be pulled at an angle in relation to the winch use a pulley sold separately and an anchor point directly in front of the winch as shown in the following picture WAR...

Page 14: ...vent serious injury disconnect the battery cables before performing any inspection maintenance or cleaning procedures To prevent serious injury from winch failure do not use damaged equipment If an ab...

Page 15: ...lace switch assembly 6 Check for voltage at armature port with switch pressed If voltage is present replace motor 7 Allow to drain and dry Run in short bursts without load until completely dry 8 Have...

Page 16: ...42 2000 0042 2000 0042 2000 0042 KIT SVC ASSY SHAFT DRIVE MF G2 5 2000 0033 2000 0033 2000 0033 2000 0033 KIT ACC REMOTE WIRELESS MF G2 25 2000 0034 2000 0034 2000 0034 2000 0034 KIT SVC ASSY GEARBOX...

Page 17: ...air facility will not be covered by this warranty Phone 888 380 7428 Email parts uriahproducts com Items covered by this warranty Electric components covered by the seven 7 year Limited Warranty motor...

Page 18: ...G BUT NOT LIMITED TO LOST PROFITS DOWN TIME OR LOSS OF USE UNDER ANY LEGAL THEORY EVEN IF X POWER WAS ADVISED OF THE POSSIBILITY OF SUCH DAMAGES A unit provided as an exchange will be subject to the w...

Page 19: ...Rev 081022 Page 19 of 19 FUS 20852000 0006...

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