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X-Paq ASG-CT2500, User Manual

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X-Paq ASG-CT2500 User Manual Download Page 3

 

Page 3 

 

Table of Contents 

Safety Precautions…………………………………………………………………………..………………………………………………….5 

Introduction……………………………………………………………………………………………..…………………………………………6 

Installation………………………………………………………………………………………………………….…..………………….……..7 

Run Tool Screen………………………………………………………………………………………………………………………………….9 

Tool Information Screen 

Setup Screen……………………………………………………………………………………………………………………………….…….12 

Tool Triggering 

Bolt Counts 

Bolt Retries 

Reverse Settings 

Parameter Setup 

Prevailing Torque 

Bolt Sequences 

Task Menu……………………………………………………………………………………………………………….……………...…….18 

Renaming and Importing Tasks 

Exporting Tasks 

Input Programming…………………………………………………………………………………………………….……………...…….20 

 

Task Select. 

 

Enable Bolts. 

 

Remote Start. 

 

Reverse Select. 

 

Remote Reset. 

 

Remote Halt. 

Output Programming………………………………………………………………………………………………..……………..……….25 

Summary of Contents for ASG-CT2500

Page 1: ...Page 1 ASG CT2500 ASG SD2500 Series Screwdriver Controller User s Guide Version 2 0 0 June 2012...

Page 2: ...2012 Firmware Revisions GUI Firmware Version 2 1 1 0 Controller Firmware Version C 6 11 0 To download the latest version of this manual visit www asgprecisionfastening com ASG Precision Fastening 888...

Page 3: ...Screen Setup Screen 12 Tool Triggering Bolt Counts Bolt Retries Reverse Settings Parameter Setup Prevailing Torque Bolt Sequences Task Menu 18 Renaming and Importing Tasks Exporting Tasks Input Progr...

Page 4: ...Data Export Data Screen 32 Erasing Data Downloading Data System Setup Screen 35 Passwords Date Time Settings Tool Trigger Sensitivity Tool Calibration Controller Information Firmware Updates Touch Scr...

Page 5: ...ue to electric shock roller is properly plugged in to a grounded electrical receptacle Do not remove the ground pin or use any adapter plugs Always shut down the controller when changing cables or too...

Page 6: ...will assist you with setting up your controller Please start by finding the serial number label on the bottom of the controller Take note of the serial number and record it below with your date of pu...

Page 7: ...bench or tool stand Secure the controller using the 4 provided holes in the mounting plate These provided holes are meant for 6 screws but can be enlarged to suit user s needs Ensure the controller po...

Page 8: ...n these tabs and insert the cable to the controller then rotate the lock on the cable connector clockwise until it clicks into place To remove the cable from the controller rotate the twist lock on th...

Page 9: ...e 4 Torque Reading Displays the torque seen by the tool during or at the end of the fastening cycle This field will color code at the end of a fastening cycle to denote Pass green Fail High red or Fai...

Page 10: ...stics for the last 100 fastening cycles Additional data is available in the internal memory and can be downloaded to a USB flash drive from this screen as well 11 Repeat Button Depressing this button...

Page 11: ...l damage Page 11 This screen displays characteristics of the tool that is attached to the ASG CT2500 controller such as Number of Cycles on the Tool Max Speed Gear Ratio Calibration Value Tapping on t...

Page 12: ...f the Task Setup screen See the Input programming section of this manual for more details Bolt Counts Setting up the bolt counts for each task can be done through the task setup screen Under the Numbe...

Page 13: ...ith the next trigger of the tool If the attempted numbers of retries are unsuccessful the tool will be disabled until the reset button is pressed See the password screen to enable operator lockout Rev...

Page 14: ...the tool enters the fastening cycle Once the tool reaches the threshold torque it will count the angle of revolution until either the final torque or final angle depending on Torque or Angle Profile...

Page 15: ...eters will appear in BLUE on the parameter list and Profile Parameters will appear in GREEN direction of rotation for the parameter by toggling between clockwise and counterclockwise at the top of the...

Page 16: ...tep rundown starting with an angle control parameter with the prevailing torque calculation enabled followed by a torque control parameter In the example shown above the fastener is rotated 540 degree...

Page 17: ...d parameters simultaneously and they would need to be selected and ungrouped to program separately again Each bolt can have up to 5 parameters assigned to run in sequence as well A time delay between...

Page 18: ...k Setup menu pressing and holding on a task name will display the following screen Tapping the Rename button will allow the user to enter a customized name with the on screen keypad When a USB drive i...

Page 19: ...ing up the Task Setup menu When a USB drive is inserted the Export Task Files button is displayed Tapping this button will automatically save the setting files for all 12 tasks in the controller to th...

Page 20: ...Bolt s so that Setup Misc appears ap the button on the left that shows the task name You should now see a column of buttons appear in the chart next to each input number You may now select which input...

Page 21: ...column of buttons appear in the chart next to each input number You may now select which input you want to use to enable the bolt by tapping the Ignore button to the right of that input This will tog...

Page 22: ...nded that the remote start command not be given simultaneously to other commands such as a task select a signal delay of 300ms or greater is recommended for optimal system performance ROTATION SELECT...

Page 23: ...lumn of buttons appear in the chart next to each input number You may now select which input you want to use to reset the tool by tapping the Ignore button to the right of that input This will toggle...

Page 24: ...chart next to each input number You may now select which input you tool by tapping the Ignore button to the right of that input This will toggle between H L and Ignore with each tap The picture to th...

Page 25: ...he Run Make sure the task shown at the top is the one to be programmed button by tapping the none button Under the Event heading select the appropriate radio button Select the type of output you would...

Page 26: ...riteria as defined in the setup screen have been satisfied This output is only available as a solid output not momentary or repeating The current torque reading from the tool is greater than the progr...

Page 27: ...Output Port Pin Guide Notes All inputs are optoisolated Outputs are mechanical dry contacts Page 27 Input Output Port Pin Guide All inputs are optoisolated Outputs are mechanical dry contacts sealed r...

Page 28: ...24VDC pins are supply pins do not hook up external 24VDC to the controller internal damage can occur Listed Ground pins are tied to the earth ground of the controller s input power supply do not hook...

Page 29: ...e available graphs tap the appropriate button to view Torque vs Time Graphs the last rundown with Torque on the Y axis in whatever units are specified in the parameter and Time on the X axis in millis...

Page 30: ...screen Tapping this button will affix labels to the lines overlaying each graph where applicable showing High Limits Low Limits Thresholds etc as defined by the parameter of the rundown The tool can b...

Page 31: ...ph data to the USB drive It will be saved in the directory Controller Name Graphs where Controller Name is whatever is programmed in under the Controller Info menu During the data export a banner mess...

Page 32: ...ta button on the bottom of the Run Tool screen e the last controller reboot is available to view on screen The data available to view Result Good High Torque Low Angle etc Applied Torque Sum of Final...

Page 33: ...tents or choose a date range for which you wish to download the data Tap the Export button to copy the information to the flash drive To view the data downloaded to USB insert the flash drive into a c...

Page 34: ...e Value Applied Torque Final Torque Reading Final Angle Reading Cycle Time Result Note Parameter Name Parameter Type Parameter Threshold Torque Parameter Torque HL Parameter Torque LL Parameter Angle...

Page 35: ...screens and settings will be viewable If it is locked and a user tries to access a protected field the controller will prompt for a password to allow access Creating a User s Password s Tap an availab...

Page 36: ...k the controller Once a password is accepted settings can be changed on any screen To re the controller again after modifications have been made tap the Lock button at the bottom From the Passwords sc...

Page 37: ...allows the user to set the sensitivity of both the Push to Start and the Lever Start when equipped features of the ASG SD2500 tool to suit individual user or application preferences To adjust these s...

Page 38: ...to the green threshold bar To view the calibration value of the tool connected to the controller tap the Tool Cal button on the System screen The calibration value will be displayed and can be modifie...

Page 39: ...creen that shows the current name and then enter the new name on the screen a to a USB flash drive from the controller the name of the folder created on that flash drive will be the same name as the c...

Page 40: ...ny name address phone number and contact name An ASG technician will contact you with a quotation and information regarding your repair Warranty ASG Precision Fastening warrants to the original purcha...

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