Wylie LCS Sprayer Operator'S & Parts Manual Download Page 19

15

Troubleshooting Guidelines

Problem

Cause

Solution

Pump Will Not 

Operate

(1)  Tractor PTO not engaged

(2)  Hydraulic lines not inserted in correct

      ports (hydraulic centrifugal pump)

(1)  Engage tractor PTO

(2)  Plug hydraulic lines into proper ports

Pump will not  

spray solution

(1)  Spray tank empty

(2)  Tank ball valve closed

(3)  Plugged strainer

(4)  Malfunctioning pump

(1)  Fill tank

(2)  Open ball valve

(3)  Clean strainer screen

(4)  See pump owners manual or contact

      Wylie Spray Center

Pump output is 

very low; erratic

(1)  Spray tank low; air getting in pump

(2)  Tank ball valve partially closed

(3)  Plugged strainer

(4)  Collapsed suction hose

(5)  Air leak in suction system

(6)  Malfunctioning pump

(7)  PTO RPM too slow

(8)  Hydraulic fluid pressure set too low

(1)  Fill tank

(2)  Open ball valve

(3)  Clean strainer screen

(4)  Replace suction hose

(5)  Tighten fittings;

      Check for cracked or cut components;

      Apply thread sealant to pipe threads.

(6)  See pump owners manual or contact

      Wylie Spray Center

(7)  Increase PTO speed

(8)  Increase hydraulic fluid pressure

Controller/gun 

or nozzles do 

not operate

(1)  Control valve handle not engaged

(2)  Malfunctioning controller

(1)  Rotate valve handle “up” to engage

(2)  Repair or replace control valve or contact

      Wylie Spray Center

No output or 

insufficient 

pressure at 

spray tip(s)

(1)  Air leak in suction side of system

(2)  Problem with pump

(3)  Control valve malfunctioning

(4)  Pressure regulating valve set too low

(5)  Nozzle strainer(s) or tip(s) clogged

(6)  Agitator valve opened too much

(1)  See above

(2)  See above

(3)  Repair or replace control valve

(4)  Increase pressure by adjusting pressure

      regulating valve

(5)  Clean strainer(s) or tip(s)

(6)  Close agitator valve partially to allow

      pressure to build

No output from 

one section of 

sprayer

(1)  Control valve for that section closed

(1)  Open control valve for that section

Spray pattern 

uneven at one 

tip

(1)  Trash in tip orifice

(2)  Damaged tip orifice

(3)  Worn or damaged tip

(1)  Clean tip

(2), (3)  Replace tip

Spray solution 

not mixing well

(1)  Agitator closed

(2)  Clogged or damaged agitator

(1)  Open agitator ball valve

(2)  Replace agitator assembly

Troubleshooting

Summary of Contents for LCS Sprayer

Page 1: ...Operator s Parts Manual LCS Sprayer Printed In The USA Specifications Design Subject To Change Without Notice 4 1 18 02 025R7 ...

Page 2: ...n to the LIMITED WARRANTY Polyethylene and fiberglass tanks These tanks are warranted for the storage and transport of water herbicide solutions on farm liquid fertilizer and liquid feed Such tanks should not be used for the storage of any bulk herbicide undiluted Any such use will render this warranty void In addition the Warrantor makes no warranty with regard to bulkhead tank fittings used in c...

Page 3: ...k Serial Number Trailer Serial Number Pump Model Wylie Invoice Number Owner s Name Address City State Zip Phone Email Dealer Owner s Signature Must be returned within 10 days to validate the warranty Type of Applicator Vegetable Cotton Wheat Pasture Other Owner Registration Or Register Online Go to www wyliesprayers com ...

Page 4: ... ...

Page 5: ...ockman Special Trailer Round Tank 27 Hypro 7560 Roller Pump and Plumbing 28 Hypro Manual Control and Plumbing 29 SCS 203HV Triple Electric Control 30 TIR 1999A Solenoid Valve 31 Ace 206 Centrifugal Pump and Plumbing 32 Extender Boom 33 8220 boom 34 Boom Buster Kit 35 Hose Gun Kit 36 Single Broadcast Nozzle Attachment 36 CDS John Blue Gear Pump 36 Hypro 7560 Pump 37 Hypro Manual Control 38 43 Gunje...

Page 6: ... damage SAFETYINSTRUCTIONS Indicates a type of safety sign where specific safety related instructions or procedures are described Before Use Do not operate sprayer until this manual has been read and understood Thoroughly read and understand all instructions before operating this sprayer If you have questions please contact Wylie Manufacturing 702 E 40th St Lubbock TX 79404 888 788 7753 You can al...

Page 7: ...ng lines Tighten all connections prior to starting engine or pressurizing line If any fluid is injected into the skin obtain medical treatment immediately to avoid gangrene Operator s Instructions Securely fasten seat belt if tractor is equipped with a ROPS When possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or m...

Page 8: ...4 Safety Decals Placement Safety Issues Decal V9055 Decal SW700 LCS Sprayers Decal SW701W ...

Page 9: ...livestock watering remote locations or fighting grass fires are just a few of the uses This manual explains where and how to make necessary adjustments to your sprayer for safe and proper operation Thoroughly read and understand the contents of this manual before operating your sprayer If you have questions or do not understand particular items contact your nearest Wylie Spray Center or call Wylie...

Page 10: ...aft Failure to do so could possibly cause serious injury or death Figure A1 Height Adjustable Hitch Figure A2 Pump With Drive Shaft Direct Coupled Pump If your sprayer is equipped with the direct coupled pump make sure that the chain is attached to the frame of the tractor to prevent rotation of the pump See Figure A2 Preparing Sprayer for Operation Add about 50 gallons of water to the spray tank ...

Page 11: ...out Figure A4 Off Control Valves On Control Valves Figure A5 Adjusting Pressure Relief Valve It may be necessary to partially close the agitator ball valve in order to set the proper pressure A fully open agitator valve may prevent sufficient fluid to be available for ad equate pressure Maximum pressure for the 7560 Hypro pump is 300 psi Maximum pressure for the CDS John Blue gear pump is 200 psi ...

Page 12: ...hree sections center nozzles and each Boom Buster nozzle The LCS sprayer will usually be equipped with a handgun as well The Hypro manual control has three valves that controls the Extender boom An attached ball valve controls the handgun Figure A7 Extender Boom Transport Position Field Position Figure A8 Installing Spray Nozzles Agitator Valve Handgun Valve Boom Valves Pressure Adjustment Knob Fi...

Page 13: ...ank Add the correct amount of chemical to the sprayer tank Read the instructions on the chemical container for details regarding the proper amount of chemical to add Assure the control valve is off before starting the pump Engage the pump and check that the agitator valve is open Let the pump run for a few minutes to thoroughly mix the solution Boom Buster Operation Move the sprayer to the area to...

Page 14: ... obstructions animals or people while spraying While the Extender boom is equipped with a breakaway to help protect the boom damage or injury can occur in a collision The LCS sprayers are designed to operate at 4 6 mph Care and common sense however must be used to determine the optimum speed for a particular spraying operation Fac tors such as rough surface conditions hillsides terraces and turns ...

Page 15: ...3 19 8 17 8 16 2 14 9 13 7 12 7 11 9 11 1 10 5 9 9 9 4 8 9 8 5 8 1 7 7 7 4 50 MESH 50 0 34 24 9 22 1 19 9 18 1 16 6 15 3 14 2 13 3 12 4 11 7 11 1 10 5 9 9 9 5 9 0 8 7 8 3 BLUE 60 0 37 27 2 24 2 21 8 19 8 18 2 16 8 15 6 14 5 13 6 12 8 12 1 11 5 10 9 10 4 9 9 9 5 9 1 20 0 28 21 0 18 7 16 8 15 3 14 0 12 9 12 0 11 2 10 5 9 9 9 3 8 8 8 4 8 0 7 6 7 3 7 0 30 0 35 25 7 22 8 20 6 18 7 17 1 15 8 14 7 13 7 1...

Page 16: ...hen close the Quick Fill valve before disconnecting the fill hose Open the pump valve before engaging the pump If the sprayer is equipped with an Extender Boom unfold the boom out into the field position Setting the Pump Refer to the enclosed manual for the CDS John Blue NGP6055 pump for instructions on setting the pump for the desired application rate Also included is a Slide Chart P N 115698 91 ...

Page 17: ...y to increase the pressure call Wylie Service for instructions To disengage the pump loosen the pressure release lever and gravity will return the drive wheel to the transport posi tion Retighten the pressure release lever Pressure Release Lever Hand Pump Pump Handle Figure B7 Hand Pump Tractor Hydraulic System Plug the hydraulic hoses into a tractor hydraulic circuit Extend the cylinder to engage...

Page 18: ...o be flushed with clean water to prevent pump damage Add 5 10 gallons of clean water to an empty spray tank Turn the pump on and apply this flush solution to a safe area Check the sprayer for any leaks or damaged parts Repair or replace as necessary Operation during cold weather may require protecting the sprayer from freeze damage See the next section for instructions End of Season Procedure Thor...

Page 19: ...Wylie Spray Center 7 Increase PTO speed 8 Increase hydraulic fluid pressure Controller gun or nozzles do not operate 1 Control valve handle not engaged 2 Malfunctioning controller 1 Rotate valve handle up to engage 2 Repair or replace control valve or contact Wylie Spray Center No output or insufficient pressure at spray tip s 1 Air leak in suction side of system 2 Problem with pump 3 Control valv...

Page 20: ...16 Hypro Pump Information Pump Information ...

Page 21: ...17 Pump Information Hypro Pump Operation Maintanence Con t ...

Page 22: ...18 Pump Information ...

Page 23: ...19 Pump Information ...

Page 24: ...20 Pump Information ...

Page 25: ...21 Pump Information ...

Page 26: ...22 Notes Notes ...

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