Wylie LCS Sprayer Operator'S & Parts Manual Download Page 18

14

Maintenance

Line Strainer Cleaning

From time to time it may be necessary to clean the line 

strainer. The line strainer is located in the hose between the 

spray tank and the pump. With the tractor turned off, close 

the ball valve beside the strainer. Unscrew the bowl from 

the strainer base. Remove and clean the screen. Check for 

any damage to the screen that would allow debris to get to 

the pump and nozzles. Empty and rinse the bowl. Replace 

the bowl and screen. Make sure that the gasket/o-ring that 

seals the bowl to the base is not lost when cleaning. Open 

the ball valve before starting the pump.

  

Cleaning Nozzles

While  the  line  strainer  usually  keeps  the  system  clean, 

it is possible for foreign matter to clog the trigger gun or 

“Boom Buster” nozzle. 
Turn  the  tractor  off  before  cleaning  any  nozzles.  Wear 

chemically resistant rubber gloves. 
To clean the trigger gun nozzle, engage the trigger gun to 

relieve any pressure. Remove the cap at the end of the 

barrel to access the tip. The tip should be cleaned with a  

brush such as a TeeJet tip cleaning brush. Do not use a 

pocket knife, wire or screwdriver to clear the nozzle. The tip 

could be damaged, resulting in an improper spray pattern.

Figure C1

Cleaning Line Strainer

Chemically resistant rubber gloves must be worn 

when cleaning the line strainer. Failure to do so 

could result in chemical exposure 

causing serious injury. 

In order to clean the “Boom Buster” nozzles, remove the 

nozzle from the stand. Use compressed air to blow debris 

from the nozzle. Do not use pocket knives, wire or screw

-

drivers.

 

End of Day Procedure

Some corrosive chemicals require the pump to be flushed 

with clean water to prevent pump damage. Add 5-10 gallons 

of clean water to an empty spray tank. Turn the pump on 

and apply this flush solution to a safe area. 
Check the sprayer for any leaks or damaged parts. Repair 

or replace as necessary. 
Operation  during  cold  weather  may  require  protecting 

the sprayer from freeze damage. See the next section for 

instructions. 

End of Season Procedure

Thoroughly flush the complete system with clean water. 

Flush the trigger gun as well as the “Boom Buster” nozzles.  

Dispose of the flush solution by spraying a safe area. Check 

the chemical container label for any special instructions. 
To protect the sprayer from freezing, one of two procedures 

should be followed: draining the system or flushing with 

anti-freeze solution.

Draining the sprayer

 

With the spray tank empty, remove the strainer bowl to 

drain water from the suction side of the pump. Some styles 

of  pumps  are  equipped  with  a  drain  plug.  Remove  this 

plug to allow the pump to drain. If the sprayer is equipped 

with a roller pump, operate the pump for 3-5 seconds to 

purge any water from the pump. Lay the trigger hose out 

flat, open the control valve, lock the trigger gun open and 

allow the water to drain from the gun. Open other lines to 

allow any water to drain. 

Flushing with anti-freeze

Add  a  few  gallons  of  anti-freeze  solution  (such  as  RV 

anti-freeze) to the spray tank. Start the pump and move 

the selector valve to flush both the trigger gun and “Boom 

Buster” nozzles. This procedure is the most complete way 

to protect the sprayer from freezing. 
Cast iron roller pumps need the further protection of 30 wt. 

motor oil for lubrication. Add a small amount of oil to the 

suction side of the pump. Turn the pump several revolutions 

to apply a protective oil film inside the pump housing. 

Maintenance

O-Ring >

Closed >

Valve

Summary of Contents for LCS Sprayer

Page 1: ...Operator s Parts Manual LCS Sprayer Printed In The USA Specifications Design Subject To Change Without Notice 4 1 18 02 025R7 ...

Page 2: ...n to the LIMITED WARRANTY Polyethylene and fiberglass tanks These tanks are warranted for the storage and transport of water herbicide solutions on farm liquid fertilizer and liquid feed Such tanks should not be used for the storage of any bulk herbicide undiluted Any such use will render this warranty void In addition the Warrantor makes no warranty with regard to bulkhead tank fittings used in c...

Page 3: ...k Serial Number Trailer Serial Number Pump Model Wylie Invoice Number Owner s Name Address City State Zip Phone Email Dealer Owner s Signature Must be returned within 10 days to validate the warranty Type of Applicator Vegetable Cotton Wheat Pasture Other Owner Registration Or Register Online Go to www wyliesprayers com ...

Page 4: ... ...

Page 5: ...ockman Special Trailer Round Tank 27 Hypro 7560 Roller Pump and Plumbing 28 Hypro Manual Control and Plumbing 29 SCS 203HV Triple Electric Control 30 TIR 1999A Solenoid Valve 31 Ace 206 Centrifugal Pump and Plumbing 32 Extender Boom 33 8220 boom 34 Boom Buster Kit 35 Hose Gun Kit 36 Single Broadcast Nozzle Attachment 36 CDS John Blue Gear Pump 36 Hypro 7560 Pump 37 Hypro Manual Control 38 43 Gunje...

Page 6: ... damage SAFETYINSTRUCTIONS Indicates a type of safety sign where specific safety related instructions or procedures are described Before Use Do not operate sprayer until this manual has been read and understood Thoroughly read and understand all instructions before operating this sprayer If you have questions please contact Wylie Manufacturing 702 E 40th St Lubbock TX 79404 888 788 7753 You can al...

Page 7: ...ng lines Tighten all connections prior to starting engine or pressurizing line If any fluid is injected into the skin obtain medical treatment immediately to avoid gangrene Operator s Instructions Securely fasten seat belt if tractor is equipped with a ROPS When possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or m...

Page 8: ...4 Safety Decals Placement Safety Issues Decal V9055 Decal SW700 LCS Sprayers Decal SW701W ...

Page 9: ...livestock watering remote locations or fighting grass fires are just a few of the uses This manual explains where and how to make necessary adjustments to your sprayer for safe and proper operation Thoroughly read and understand the contents of this manual before operating your sprayer If you have questions or do not understand particular items contact your nearest Wylie Spray Center or call Wylie...

Page 10: ...aft Failure to do so could possibly cause serious injury or death Figure A1 Height Adjustable Hitch Figure A2 Pump With Drive Shaft Direct Coupled Pump If your sprayer is equipped with the direct coupled pump make sure that the chain is attached to the frame of the tractor to prevent rotation of the pump See Figure A2 Preparing Sprayer for Operation Add about 50 gallons of water to the spray tank ...

Page 11: ...out Figure A4 Off Control Valves On Control Valves Figure A5 Adjusting Pressure Relief Valve It may be necessary to partially close the agitator ball valve in order to set the proper pressure A fully open agitator valve may prevent sufficient fluid to be available for ad equate pressure Maximum pressure for the 7560 Hypro pump is 300 psi Maximum pressure for the CDS John Blue gear pump is 200 psi ...

Page 12: ...hree sections center nozzles and each Boom Buster nozzle The LCS sprayer will usually be equipped with a handgun as well The Hypro manual control has three valves that controls the Extender boom An attached ball valve controls the handgun Figure A7 Extender Boom Transport Position Field Position Figure A8 Installing Spray Nozzles Agitator Valve Handgun Valve Boom Valves Pressure Adjustment Knob Fi...

Page 13: ...ank Add the correct amount of chemical to the sprayer tank Read the instructions on the chemical container for details regarding the proper amount of chemical to add Assure the control valve is off before starting the pump Engage the pump and check that the agitator valve is open Let the pump run for a few minutes to thoroughly mix the solution Boom Buster Operation Move the sprayer to the area to...

Page 14: ... obstructions animals or people while spraying While the Extender boom is equipped with a breakaway to help protect the boom damage or injury can occur in a collision The LCS sprayers are designed to operate at 4 6 mph Care and common sense however must be used to determine the optimum speed for a particular spraying operation Fac tors such as rough surface conditions hillsides terraces and turns ...

Page 15: ...3 19 8 17 8 16 2 14 9 13 7 12 7 11 9 11 1 10 5 9 9 9 4 8 9 8 5 8 1 7 7 7 4 50 MESH 50 0 34 24 9 22 1 19 9 18 1 16 6 15 3 14 2 13 3 12 4 11 7 11 1 10 5 9 9 9 5 9 0 8 7 8 3 BLUE 60 0 37 27 2 24 2 21 8 19 8 18 2 16 8 15 6 14 5 13 6 12 8 12 1 11 5 10 9 10 4 9 9 9 5 9 1 20 0 28 21 0 18 7 16 8 15 3 14 0 12 9 12 0 11 2 10 5 9 9 9 3 8 8 8 4 8 0 7 6 7 3 7 0 30 0 35 25 7 22 8 20 6 18 7 17 1 15 8 14 7 13 7 1...

Page 16: ...hen close the Quick Fill valve before disconnecting the fill hose Open the pump valve before engaging the pump If the sprayer is equipped with an Extender Boom unfold the boom out into the field position Setting the Pump Refer to the enclosed manual for the CDS John Blue NGP6055 pump for instructions on setting the pump for the desired application rate Also included is a Slide Chart P N 115698 91 ...

Page 17: ...y to increase the pressure call Wylie Service for instructions To disengage the pump loosen the pressure release lever and gravity will return the drive wheel to the transport posi tion Retighten the pressure release lever Pressure Release Lever Hand Pump Pump Handle Figure B7 Hand Pump Tractor Hydraulic System Plug the hydraulic hoses into a tractor hydraulic circuit Extend the cylinder to engage...

Page 18: ...o be flushed with clean water to prevent pump damage Add 5 10 gallons of clean water to an empty spray tank Turn the pump on and apply this flush solution to a safe area Check the sprayer for any leaks or damaged parts Repair or replace as necessary Operation during cold weather may require protecting the sprayer from freeze damage See the next section for instructions End of Season Procedure Thor...

Page 19: ...Wylie Spray Center 7 Increase PTO speed 8 Increase hydraulic fluid pressure Controller gun or nozzles do not operate 1 Control valve handle not engaged 2 Malfunctioning controller 1 Rotate valve handle up to engage 2 Repair or replace control valve or contact Wylie Spray Center No output or insufficient pressure at spray tip s 1 Air leak in suction side of system 2 Problem with pump 3 Control valv...

Page 20: ...16 Hypro Pump Information Pump Information ...

Page 21: ...17 Pump Information Hypro Pump Operation Maintanence Con t ...

Page 22: ...18 Pump Information ...

Page 23: ...19 Pump Information ...

Page 24: ...20 Pump Information ...

Page 25: ...21 Pump Information ...

Page 26: ...22 Notes Notes ...

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