WSTECH BAT1200-ES-2-270-1 Original Operating Instructions Download Page 1

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Original Operating Instructions
BATI0XXX-ES-1-XXX-1
Table of Contents

O_BATI_0XXX-ES-1-ZZZ-1_V1.4_GB

Original Operating Instructions

Battery Charger
BATI0XXX-ES-1-ZZZ-1

WSTECH is a Wind&Sun Technologies and Siemens Joint Venture.

Before starting any work, please read "Original Operating
Instructions" and "

Interface Description Modbus TCP and

EtherCAT

Summary of Contents for BAT1200-ES-2-270-1

Page 1: ...TI_0XXX ES 1 ZZZ 1_V1 4_GB Original Operating Instructions Battery Charger BATI0XXX ES 1 ZZZ 1 WSTECH is a Wind Sun Technologies and Siemens Joint Venture Before starting any work please read Original...

Page 2: ...5 1 8 Cleaning 15 2 Description 16 2 1 Functional Description 16 2 2 Principle of the Product 16 2 3 Options 18 2 4 Views 18 2 4 1 Exterior View 18 2 4 2 Interior Views 19 2 4 2 1 Interior View Contro...

Page 3: ...ation 39 4 1 Operating Modes 39 4 2 Enable Switch 39 5 Commissioning 41 5 1 Preparing Commissioning 41 5 2 Starting the Product 42 5 3 Stopping the Product 43 6 Troubleshooting 44 6 1 BATI Error Codes...

Page 4: ...51 7 1 1 5 Check of Cable and Line Condition 51 7 1 1 6 Check of Fuse Condition 51 7 1 1 7 Functional Test of DC Switch Disconnector 51 7 1 1 8 Functional Test of AC Circuit Breaker 52 7 1 1 9 Functio...

Page 5: ...view front control cabinet 19 Figure 7 Miniature circuit breaker 20 Figure 8 Interior view front power unit 21 Figure 9 Transport with crane 24 Figure 10 Mounting points BATI0XXX bottom view 26 Figure...

Page 6: ...60 List of Tables Table 1 Complete naming 12 Table 2 Scope of delivery 22 Table 3 Operating mode of insulation monitoring device 37 Table 4 Abstract BATI Error Codes 45 Table 5 Abstract BATI Error cod...

Page 7: ...d Reproduction also in extract form only admissible with approval from manufacturer Trademarks All trademarks are recognized even if they are not identified as such QR Code is a registered trademark o...

Page 8: ...e type plates and option plates are located outside at the bottom right as well as inside of the doors Figure 1 Example of the type plate control cabinet Pos Description 1 Manufacturer 2 Product 3 Har...

Page 9: ...60 Figure 2 Example of the type plate power unit Pos Description 1 Manufacturer 2 Product 3 Hardware and wiring diagram version 4 Technical data DC connection 5 Degree of protection 6 Serial number 7...

Page 10: ...ntenance decommissioning technical data safety procedures and all important function settings of the product The manufacturer constantly improves its products according to the latest state of the scie...

Page 11: ...tes a possible danger situation which can lead to death or severe injury ATTENTION Indicates a possible danger situation which can lead to lesser or lighter injury NOTICE Indicates a possible danger s...

Page 12: ...mplete naming Naming within Document Control cabinet CC Constant current constant voltage CC CV Electromagnetic compatibility EMC Hardware version HW Insulated gate bipolar transistor IGBT Internation...

Page 13: ...s that are listed in this document The use of other spare parts shall be construed as an alteration Work with or on the product is allowed only if all persons have all skills described for target audi...

Page 14: ...s voltages are present in the product Touching live parts can result in death or serious injury due to electric shock Before working on the product check that it is switched off and safeguarded agains...

Page 15: ...inutes after shutdown before working on the product The product safety sign is located on the cabinet doors Figure 5 1 8 Cleaning DANGER Danger to life due to fire or explosion There is risk of fire a...

Page 16: ...ive power can be provided To charge the batteries from the grid the inverter operates as a controlled rectifier The control card A1 A2 controls the power semiconductors and for that the AC side and DC...

Page 17: ...Original Operating Instructions BATI0XXX ES 1 ZZZ 1 Description O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 17 von 60 Figure 4 Schematic structure of the power unit...

Page 18: ...Cabinet heating EtherCAT interface 2 4 Views The illustrations used in these operating instructions are reduced to the essentials and may differ from the delivered product 2 4 1 Exterior View The prod...

Page 19: ...control cabinet Figure 6 Interior view front control cabinet Pos Description 1 Control card A1 A2 2 Thermostat BT1 3 Customer interface terminal strip X15 4 Customer interface terminal strip X2 5 Cus...

Page 20: ...ker Pos Item designation Components 1 F6 Fan located in PU 2 F7 Power supply for fans CC and PU 3 F13 230 VAC supply voltage for switches Q1 and Q2 located in PU and 230 VAC supply voltage for insulat...

Page 21: ...terior view front power unit Pos Description 1 Main fan 2 Power Stacks 3 Overvoltage protection F4 4 Fuse switch disconnector Harmonic filter F3 5 DC switch disconnector Q1 6 Fuse insulation monitorin...

Page 22: ...zed storage times can damage the electrolytic capacitors and IGBTs due to humidity Before operating the product after a storage time of more than one year contact the customer service 3 1 Delivery a C...

Page 23: ...cilities with sufficient load bearing capacity Transport must be done in the normal operating position No standing walking or working under suspended loads 3 2 1 Transport with Hoisting Gear NOTICE Da...

Page 24: ...2 2 Transport with Crane Transport requirements Each cabinet of the product must be transported separately Make sure that the lifting lugs see separate package are permanently mounted Observe the wei...

Page 25: ...es Ensure that there is sufficient room to perform operation and maintenance work Following distances must be maintained Front Minimum 600 mm with opened door Oben Minimum 200 mm The sides and the bac...

Page 26: ...stallation O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 26 von 60 3 3 2 Mounting Points Figure 10 shows the mounting points of the product For each cabinet 4 screws are required to fix the product to the foun...

Page 27: ...h ends to relieve from pull and pressure Route one cable through each gland only NOTICE Damage of protection device All parameter changes to protection devices can cause damage Do not change the param...

Page 28: ...ck product X2 4 5 Customer switch bridge must be removed if a switch is connected X2 6 8 Customer feedback insulation monitoring device X2 9 10 Voltage detection island grid function or grid feeding X...

Page 29: ...3 4 3 Data communication 1 x Ethernet Section 3 4 4 Data communication 2 x EtherCAT optional Section 3 4 4 Voltage detection island grid function or grid feeding Section 3 4 5 Customer feedback AC ci...

Page 30: ...L1 L2 L3 Otherwise the product does not connect to the grid Observe a clockwise rotating field Prerequisites All grid parameters must be fulfilled Procedure 1 Remove the sliding ground plate 2 Dismoun...

Page 31: ...ating Instructions BATI0XXX ES 1 ZZZ 1 Installation O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 31 von 60 Figure 12 AC connection Pos Description 1 AC circuit breaker Q2 2 PE connection 3 Protective cover 4...

Page 32: ...plate 2 Dismount the protective cover 3 Check cable feeds for damage 4 Connect the DC and DC cable onto the busbar of the DC switch disconnector Figure 13 NOTICE The cable lug must be suitable for a...

Page 33: ...aracteristic gG Depending on the demand the connection can be done in two ways Variant 1 Buffered supply voltage for control and unbuffered supply voltage for fan and heating Procedure 1 Remove the sl...

Page 34: ...Z 1_V1 4_GB Seite 34 von 60 Variant 2 Unbuffered supply voltage Procedure 1 Remove the sliding ground plate 2 Bridge terminals X9 1 X9 2 X9 3 X9 4 3 Connect PE L and N conductor of the unbuffered supp...

Page 35: ...rds The data communication with the product is provided via the network connection of the control card Required material not included in scope of delivery Network cable with RJ45 plug Procedure 1 Remo...

Page 36: ...ted Island grid function inactivated 1 Remove the sliding ground plate 2 Find terminal strip X2 in the control cabinet Figure 6 3 Apply a voltage of 24 VDC to terminal X2 9 10 Figure 16 Figure 16 Volt...

Page 37: ...itch back into their original state Table 3 Operating mode of insulation monitoring device Relay state Terminal Contact Original state X2 6 to X2 8 close X2 6 to X2 7 open Fault state X2 6 to X2 8 ope...

Page 38: ...inal strip X16 The terminal strip is in the control cabinet Figure 18 Figure 18 Customer feedback harmonic and notch filter fuses Condition Terminal Contact Not triggered X16 1 to X16 2 close 3 5 Afte...

Page 39: ...level control to restart the operation 4 2 Enable Switch DANGER Danger to life due to high voltage Also after pressing the Enable switch dangerous voltages are present in the product Touching live par...

Page 40: ...Original Operating Instructions BATI0XXX ES 1 ZZZ 1 Operation O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 40 von 60 Figure 19 Danger area...

Page 41: ...corresponding Interface Description 5 1 Preparing Commissioning Prerequisite Conditions for operation shall be fulfilled Section 11 2 At the first commissioning an initial setup via user interface is...

Page 42: ...Measure the DC voltage from plus to minus connection on the DC switch disconnector Section 0 NOTICE The voltage must be positive and the measured values must be within the allowed tolerance range Sect...

Page 43: ...us voltages are still present After stopping the product observe a minimum wait time of at least 30 minutes prior to opening Check that no residual voltage is still present within the DC link by means...

Page 44: ...hooting can lead to serious bodily injury or death and property damage Troubleshooting must be done only by authorized and trained electricians If the displayed failure cannot be eliminated locally co...

Page 45: ...age_grid_L1 _stage_2 Check Grid voltage 68 Overvoltage_grid_L1 _stage_3 Check Grid voltage 71 Overvoltage_grid_L2 _stage_1 Check Grid voltage 72 Overvoltage_grid_L2 _stage_2 Check Grid voltage 73 Over...

Page 46: ...11 13 15 17 21 Corrective action 1 Stop the product Section 8 Clean the cooling air inlet and outlet Figure 5 6 1 2 BATI Error Codes 22 29 Corrective action 1 Check if the ambient temperature is withi...

Page 47: ...uses of the harmonic and notch filter Fuses F7 and F12 of the Notch Filter are in the power unit Figure 8 Fuse F3 of the Harmonic filter is in the power unit Figure 8 Use fuses of the spare parts list...

Page 48: ..._X108B12 Reduce power check cooling 20 temperature_high_PT100_X108B34 Reduce power check cooling 22 temperature_low_L1 Check heating 23 temperature_low_L2 Check heating 24 temperature_low_L3 Check hea...

Page 49: ...orarily or permanently removed altered or adjusted Observe all safety information from the battery manufacturer Observe that the AC DC cables are still under voltage if they are not disconnected from...

Page 50: ...ondition Section 7 1 1 6 Functional Test of DC Switch Disconnector Section 7 1 1 7 Functional Test of AC Circuit Breaker Section 7 1 1 8 Functional Test of Enable Switch Section 7 1 1 9 7 1 1 Maintena...

Page 51: ...lose doors Table 6 Torque of electrical components Connection Torque Grounding 44 Nm AC connection 75 Nm DC connection 75 Nm 7 1 1 5 Check of Cable and Line Condition Maintenance tasks a Open doors b...

Page 52: ...no continuity replace it c Check the continuity of the AC circuit breaker Q2 when it is switched off If the AC circuit breaker has continuity replace it d Close doors 7 1 1 9 Functional Test of Enable...

Page 53: ...hin the DC link Figure 19 by means of suitable testing equipment 5 Switch off voltage measuring and supply voltage Section 8 1 and disconnect the lines 6 Disconnect Ethernet cable and any other cables...

Page 54: ...in accordance with the applicable EC Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electric and electronic equipment Restriction of Hazardous Substances The pr...

Page 55: ...e plate Serial number provided on the type plate Location Date of delivery Invoice address Hardware and wiring diagram version provided on the type plate Failure description Inverter status Failure da...

Page 56: ...032 Fuse 0 44A 1000V 10x38 mm 3 F1 in PU 500032 Fuse 0 44A 1000V 10x38 mm 2 F10 in PU 500188 Fuse 10A 10x38 mm 2 F11 in PU 500188 Fuse 10A 10x38 mm 2 F12 in PU 500392 Fuse 690V 16A gG 14x51mm 3 F7 in...

Page 57: ...1385 A 1367 A Max short circuit current 50 kA Line power factor cos 0 98 At 20 of rated power AC current distortion THD 3 DC SIDE Battery side nominal voltage 750 V Max battery voltage 890 V Min batt...

Page 58: ...ers on request Max humidity 95 Not condensing Max altitude above sea level 1500 m Without derating in power Cooling type Forced air Air cooling volume 3600 m3 h Class 3S2 EN60721 3 3 Protection class...

Page 59: ...Original Operating Instructions BATI0XXX ES 1 ZZZ 1 Appendix O_BATI_0XXX ES 1 ZZZ 1_V1 4_GB Seite 59 von 60 11 3 EU Declaration of Conformity...

Page 60: ......

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