wsm M6060, Workshop Manual

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CABIN M6060, M7060, WSM
9-S43
Compressor Assembly
1. Disconnect the low pressure hose (suction) (1) and high
pressure hose 1 (discharge) (2) from the compressor, then cap
the place immediately witch disconnected both pressure hoses
to keep the moisture out of the system.
2. Disconnect the 1P connector (3) of magnetic clutch.
3. Remove the air conditioner belt (5) and remove the compressor
(4) with compressor stay (6).
(When reassembling)
• After reassembling the compressor, be sure to adjust the air
conditioner belt tension and recharge the refrigerant to the
system. (See page 9-S20.)
• Apply compressor oil (DENSO CO. ND-OIL8 or equivalent) to
the O-rings and be careful not to damage them.
• "S" letter is marked on the compressor for connecting the low
pressure hose (suction side).
• "D" letter is marked on the compressor for connecting the high
pressure hose (discharge side).
• When replacing the compressor with a new one, meet the oil
amount with old one.
• Push on the belt between the pulleys with a finger. Deflection
"L" of 10 to 12 mm (0.40 to 0.47 in.) under a 98 N (10 kgf, 22 lbf)
load is appropriate.
• If tension is incorrect, loosen the mounting screw (10) and,
using a lever placed between the alternator and the engine
block, pull the alternator out until the deflection of the belt falls
within acceptable limits.
9Y1210828CAS0072US0
Tightening torque
High pressure hose 1 and
low pressure hose
mounting screw 7.9 to 11 N·m
0.80 to 1.2 kgf·m
5.8 to 8.6 lbf·ft
Compressor bracket
mounting screw (M8) to
aluminum parts 18 to 20 N·m
1.8 to 2.1 kgf·m
13 to 15 lbf·ft
Compressor bracket
mounting screw (M8) to
ordinariness parts 24 to 27 N·m
2.4 to 2.8 kgf·m
18 to 20 lbf·ft
Compressor bracket
mounting screw (M10) to
ordinariness parts 48 to 55 N·m
4.9 to 5.7 kgf·m
36 to 41 lbf·ft
Compressor mounting
screws
25 to 29 N·m
2.5 to 3.0 kgf·m
18 to 21 lbf·ft
Fan belt tension Factory specification
A deflection of between 11
to 12 mm (0.43 to 0.47 in.)
when the belt is pressed
(98 N [10 kgf, 22.1 lbf])
inthe middle of the span.
(1) Low Pressure Hose
(2) High Pressure Hose
(3)
1P Connector (Magnetic Clutch)
(4) Compressor
(5) Air Conditioner Belt
(6) Compressor Stay
(7) New Compressor
(8) Old Compressor
(9) Remove the Excess Oil ( A - B )
(10) Mounting Screw
A: Oil Flow New Compressor
B: Oil Flow Replace Compressor
L:
Deflection
(10 to 12 mm (0.40 to 0.47 in.))
KiSC issued 08, 2013 A