WS CBF-B1 Manual Download Page 9

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Profibus DP – CBF-B1/CBFF-B1 Burner Control Box 

 

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Turn off power to control box by pressing Power 0/1 button on front panel. 
Press Reset-/Info button while simultaneously pressing Power 0/1 button until 2 flashing dots appear in the display.  Manual 
mode is now activated.  The display shows the program status “00”.  To activate next step in program press Reset/Info but-
ton and release. 
 
Burners  with FLOX function (CBFF-B1) must have reached process temperature (>850°C) to use manual mode. If FLOX 
switching temperature has not reached yet and burners are started in manual mode the display will show fault “54”.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 

Note:   

As default, manual mode is terminated after 5 min. of inactivity.  The burner returns to ready state “00”.  Control box must be 
powered  down  and  powered  back  up  to  return  to  automatic  operation.    Unlimited  manual  operation  can  be  selected  via 
WSSoft by setting Parameter 17 = 0.  

 

 
 
 
 

Caution: Electrical shocks can be fatal! 

 
Any work on electrical components must be performed by trained and authorized personnel only!  Trouble shooting by au-
thorized personnel only! 
Lock-out and tag-out power supply!  Do not attempt to repair internal components of CBF control boxes (warranty void).  In-
correct repair attempts e.g. connecting power to outputs, can lead to unsafe operation conditions and destroy the control 
box. 
Resetting burners remotely is only permitted for qualified personnel, under continuous monitoring of faulting burner. 
Gas and air adjustment must be according to values provided on test certificates. 
In case of a fault burner control unit will close gas valves and display will flash a fault code. 
 

After several unsuccessful reset attempts, the combustion chamber must be purged with air to remove any combustible 
mixtures. 

CBF control boxes can only be reset when a flashing fault code is displayed. 

Should all known faults be eliminated, internal components of the control box may be damaged. Please return unit to 
WS for evaluation. 

Prove all safety features after any maintenance or repair work:  
 

Flame mode: 

Close gas supply  (shut manual gas valve) 
Attempt to fire burner (manual or auto) 
Burner must fault! 
 

FLOX mode: 

Close air valve (e.g. pull air valve connector) 
Attempt to fire burner (manual or auto) 
Burner must fault! 
 

 
 

Burner operation manual mode:

 

Manual mode Flame only: 

 

Step :  Display:  

Function: 

 

00

 

-00 

 

Manual mode 

01

 

-P0 

 

Air valve open 

02

           -A1

A2

A3 

Gas valve open, 
ignition ON 

03

 

-A4 

 

operating status 

04

 

-00 

 

Heating OFF 

05

 

-C0 

 

Cooling ON 

06

 

-00 

 

Cooling OFF 

07 

starts with step “00“ 

08 
09 

 

Manual mode FLOX only

 

Display:  

Function: 

 
-00 

 

Manual mode 

-P0 

 

Air valve open 

-A5 

 

FLOX gas open 

 
-00 

 

FLOX mode OFF 

-C0 

 

Cooling ON 

-00 

 

Cooling OFF 

starts with step “00“ 

 
 
 
 

Manual mode Flame and FLOX: 

 

Display:  

Function: 

 
-00 

 

Manual mode 

-P0 

 

Air valve open 

-A1

A2

A3 

Gas valve open, 
ignition ON 

-A4 

 

Flame mode 

-00 

 

Flame mode OFF 

-P0 

 

Air valve open 

-A5 

 

Floxgas valve open 

-00 

 

FLOX mode OFF 

-C0 

 

Cooling ON 

-00 

 

Cooling OFF 

starts with step “00“ 

 

Fault handling 

Summary of Contents for CBF-B1

Page 1: ...th integrated flame relay and cus tomizable Software in a cast aluminum housing 200x200x110mm Protection rating IP54 Connection terminal for power supply 230V 50 60 Hz op tional 115V AC Works with grounded or ground free grid Release signal input 230V AC optional 115V AC via proc ess safety interlock load for ignition transformer and con nected solenoid valves are present Ignition transformer opti...

Page 2: ...signal strength In order to reduce electromagnetic interference it is required to use shielded wire e g Lapp Unitronic order 2170 220T or Siemens order 6XV1830 OEH10 Shield must be diligently fastened to ground terminals of connected devices and po tential equalization between multiple devices may be required To further reduce risk of interference keep bus wires separate from other wiring Data wir...

Page 3: ...s with red and green wires it has been established that green wire be connected to A and red wire be connected to B Incoming wires connect to 1A 1B outgoing wires connect to 2A 2B Wire shield must be sufficiently connected to ground terminal refer to applicable guides of the manufacturer of the Profibus con nectors Fig 3 Control box dimensions CBF F B1 Supplier ident 0x05DB ASIC Type SPC3 SYNC FRE...

Page 4: ...ctor switches within the Profibus control box Picture 2 Picture 2 Profibus address selectors Following tables showing data transmission between master and slave CBF B1 CBFF B1 Tab 2 Output byte Master CBF F Bit Output byte AB0 0 Remote reset 1 Start heat demand 2 Cooling 3 Air purge 4 5 6 7 Tab 3 Input bytes CBF F Master Bit EB0 EB1 EB2 EB3 0 Operation burner Manual mode Status byte 1 Fault burner...

Page 5: ... box Limitation is implemented to prevent continuous resetting in case of a bus failure Local reset will re enable remote reset During operation the 7 segment display will show the current program status Flame signal strength and other parameters will be displayed by repeatedly pressing the Reset Info button Should a fault occur the CBF CBFF will terminate operation and display a flashing fault co...

Page 6: ...s valve and after the safety period the switch must have left the shut position proof of closure POC acc NFPA 86 3 Air purge after reset The larger parameter 13 20 is relevant if burner starts with the heat demand signal In normal mode the time for air purge from field 20 is active The burner will start up when command heat is set in mode air purge xx sec and afterwards it will heat for the minimu...

Page 7: ...within 1 sec otherwise a fault signal FF blinking will be caused The supplied connector for Profibus bus cables included has to be installed according to electrical drawing p 3 Profibus version reduces wiring as only power supply and safety interlocks 230V must be run to the box in addition to the bus ca ble Control cables for the burner components are pre installed and only require hook up on sit...

Page 8: ... load current per input approx 3 mA Max switching cycles 1 000 000 Ambient temperature 20 to 60 C dew formation not permitted Protection rating IP 54 according EC 529 Weight approx 5 kg Profibus connection via Variosub Profibus 9 pin connector Sub D female male counter connector avai lable as option Housing made of cast aluminum with removable flange plate max 2 cable grips M20x1 5mm for power sup...

Page 9: ...ted for qualified personnel under continuous monitoring of faulting burner Gas and air adjustment must be according to values provided on test certificates In case of a fault burner control unit will close gas valves and display will flash a fault code After several unsuccessful reset attempts the combustion chamber must be purged with air to remove any combustible mixtures CBF control boxes can o...

Page 10: ...e fluctuations ex haust restricted or closed up distance recuperator to inner tube incorrect dis tance cross in radiant tube missing igni tion and supervision cables run in same conduit with other cables defective gas lance nozzle defective or plugged gas lance defective combustion chamber air flow correct UV probe defective quartz glass broken or covered with soot combustion chamber back pressure...

Page 11: ...Flame control signals short circuit may cause this Check respond time 1 sec check voltage after fault repair system must be reset Attention FLOX Flame control signals are safety relevant be very careful while repairing risk of explosion 51 flashing Faulty fuse F1 short circuit in valve or ignition circuit safety interlock in terrupted Check ignition transformer and solenoid valves exchange fuse 3 ...

Page 12: ... device error send to vendor for evaluation Power switch turned off Control functions not available when box is not turned on press 0 1 button to power box up Pb flashing Profibus data transmission disturbed CBF cannot communicate with bus master Bus wires broken interrupted bus wires switched in connectors A and B termi nals switched insufficient shielding in correct system termination activate t...

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