manualshive.com logo in svg

WS CBF-B1, Manual, Page: 8 / 12

Share
Download
WS CBF-B1 Manual Download Page 8

P. 8 / 12 

 

Profibus DP – CBF-B1/CBFF-B1 Burner Control Box 

 

vor00161

 

 

 

Fig. 6: Connection diagram CBFF-B1 with Profibus

 

 

 

 

 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 
 

Technical Data CBF(F)-B1: 

Power supply: 

230V~, -15/+10%  50/60 Hz 
115V~, -15/+10%  50/60 Hz (option) 
grounded and ground-free grids 

load:

  approx.  9  VA  +  valves  and  ignition  transformer 

load 

Control voltage for valves

 = Supply voltage 

Current

: max. 2 A per output 

Total current for valves and ignition transformer: max. 
2,5 A (load current on terminal X2.5) 

 
Flame  safety:

  Sensor  voltage  ca.  230V~,  sensor  cur-

rent: > 1µA (UV or ionization) 

Cable length

: max. 5 m 

Device fuses: 

F1: 3,15A, slow, H, according IEC 127-2/5, 
F2:  5  A,  slow,  H,  according  IEC  127-2/5  (F2  change-
able at WS only) 
F3:  3,15A,  H,  slow  IEC  127-2/5  for  air  valves  (on  cir-
cuit board)

 

Fault  outputs:

  max.  2  A,  264V  AC,  no  internal  fuse 

(closed when fault) 
Fault message also via Profibus DP 

Input

 

Flox,  Flame,  Air-Diff.-DS

:  230V~  (optional 

115V~), load current per input approx. 3 mA 

 

Max. switching cycles:

   1.000.000 

Ambient temperature:

   -20  to  +  60°C,  dew  formation 

not permitted  

Protection rating:

 IP 54 according EC 529 

Weight:

    

 

approx. 5 kg 

 

Profibus-connection:

  

via Variosub Profibus 9-pin 
connector. Sub D (female) 

(male counter connector avai-

lable as option) 

 

Housing

 made of cast aluminum with removable flange 

plate max. 2 cable grips M20x1,5mm for power supply. 
Disengaging burner via Flame-FLOX activation signal 
(burners with Flox function/CBFF-B1-control).  
max. 2 cable grips (5 cables) M32x1,5mm for burner 
connection, 4 threaded borings  M6 in back panel for 
mounting. Ground cable for burner is included (Cu blank 
2,5 mm

2

) 

 
Dimensions

 approx. 200x200x110mm (LxWxH) 

Supervision cable:

 max. 5 m (High voltage cable) 

Ignition cable

: Recommended < 1m, max. 5m. ignition 

load is reduced with increasing cable length. Do not run 
in metal conduits, run separate of other cables. Use 
shielded spark plug caps (1 k

Ω

 resistor). 

 

CBF-B1 burner control unit

 is in accordance with low vol-

tage guideline (73/23/EWG), EMV-Richtlinie 
(89/336/EWG) and EN 298. 

Summary of Contents for CBF-B1

Page 1: ...th integrated flame relay and cus tomizable Software in a cast aluminum housing 200x200x110mm Protection rating IP54 Connection terminal for power supply 230V 50 60 Hz op tional 115V AC Works with grounded or ground free grid Release signal input 230V AC optional 115V AC via proc ess safety interlock load for ignition transformer and con nected solenoid valves are present Ignition transformer opti...

Page 2: ...signal strength In order to reduce electromagnetic interference it is required to use shielded wire e g Lapp Unitronic order 2170 220T or Siemens order 6XV1830 OEH10 Shield must be diligently fastened to ground terminals of connected devices and po tential equalization between multiple devices may be required To further reduce risk of interference keep bus wires separate from other wiring Data wir...

Page 3: ...s with red and green wires it has been established that green wire be connected to A and red wire be connected to B Incoming wires connect to 1A 1B outgoing wires connect to 2A 2B Wire shield must be sufficiently connected to ground terminal refer to applicable guides of the manufacturer of the Profibus con nectors Fig 3 Control box dimensions CBF F B1 Supplier ident 0x05DB ASIC Type SPC3 SYNC FRE...

Page 4: ...ctor switches within the Profibus control box Picture 2 Picture 2 Profibus address selectors Following tables showing data transmission between master and slave CBF B1 CBFF B1 Tab 2 Output byte Master CBF F Bit Output byte AB0 0 Remote reset 1 Start heat demand 2 Cooling 3 Air purge 4 5 6 7 Tab 3 Input bytes CBF F Master Bit EB0 EB1 EB2 EB3 0 Operation burner Manual mode Status byte 1 Fault burner...

Page 5: ... box Limitation is implemented to prevent continuous resetting in case of a bus failure Local reset will re enable remote reset During operation the 7 segment display will show the current program status Flame signal strength and other parameters will be displayed by repeatedly pressing the Reset Info button Should a fault occur the CBF CBFF will terminate operation and display a flashing fault co...

Page 6: ...s valve and after the safety period the switch must have left the shut position proof of closure POC acc NFPA 86 3 Air purge after reset The larger parameter 13 20 is relevant if burner starts with the heat demand signal In normal mode the time for air purge from field 20 is active The burner will start up when command heat is set in mode air purge xx sec and afterwards it will heat for the minimu...

Page 7: ...within 1 sec otherwise a fault signal FF blinking will be caused The supplied connector for Profibus bus cables included has to be installed according to electrical drawing p 3 Profibus version reduces wiring as only power supply and safety interlocks 230V must be run to the box in addition to the bus ca ble Control cables for the burner components are pre installed and only require hook up on sit...

Page 8: ... load current per input approx 3 mA Max switching cycles 1 000 000 Ambient temperature 20 to 60 C dew formation not permitted Protection rating IP 54 according EC 529 Weight approx 5 kg Profibus connection via Variosub Profibus 9 pin connector Sub D female male counter connector avai lable as option Housing made of cast aluminum with removable flange plate max 2 cable grips M20x1 5mm for power sup...

Page 9: ...ted for qualified personnel under continuous monitoring of faulting burner Gas and air adjustment must be according to values provided on test certificates In case of a fault burner control unit will close gas valves and display will flash a fault code After several unsuccessful reset attempts the combustion chamber must be purged with air to remove any combustible mixtures CBF control boxes can o...

Page 10: ...e fluctuations ex haust restricted or closed up distance recuperator to inner tube incorrect dis tance cross in radiant tube missing igni tion and supervision cables run in same conduit with other cables defective gas lance nozzle defective or plugged gas lance defective combustion chamber air flow correct UV probe defective quartz glass broken or covered with soot combustion chamber back pressure...

Page 11: ...Flame control signals short circuit may cause this Check respond time 1 sec check voltage after fault repair system must be reset Attention FLOX Flame control signals are safety relevant be very careful while repairing risk of explosion 51 flashing Faulty fuse F1 short circuit in valve or ignition circuit safety interlock in terrupted Check ignition transformer and solenoid valves exchange fuse 3 ...

Page 12: ... device error send to vendor for evaluation Power switch turned off Control functions not available when box is not turned on press 0 1 button to power box up Pb flashing Profibus data transmission disturbed CBF cannot communicate with bus master Bus wires broken interrupted bus wires switched in connectors A and B termi nals switched insufficient shielding in correct system termination activate t...

Reviews:

No comments