WS CBF-B1 Manual Download Page 10

P. 10 / 12 

 

Profibus DP – CBF-B1/CBFF-B1 Burner Control Box 

 

vor00161

 

 

Tab. 6: Trouble shooting CBF(F)-B1 

 

Fault 

Error / Cause 

Check / Solve 

“A1“ flashing  False flame  

CBF is detecting a flame when 
burner is off.  Flare up of uncom-
busted fuel, UV-Probe not wired cor-
rectly  

Eliminate flare up: install gas lance purge 
air with limiting orifice,  clean limiting ori-
fice,  program air lag,  check UV-Probe,  
gas leak between gas lance nozzle and 
ceramic electrode sleeve,  conductive 
ceramic electrode sleeve at high tem-
peratures,  gas valve too far from burner,  
increase min. OFF  

“A2“ flashing 

 
 
 
 

Start-up without flame signal,  mix-
ture failure,  ignition error  

Check gas and air valve functionality,  
check gas and air flow adjustments,  
check functionality of delta-p switch,  
confirm proper gas type,  check ignition 
spark and transformer,  spark forming at 
wrong location?;  ground wire con-
nected?,  static supply pressures suffi-
cient?,  gas and air valves opening de-
layed?  Is flame forming? 

“A3“ flashing  Loss of flame during stabilizing pe-

riod,  flame blow off,  exhaust gas not 
extracted,  gas or air  

See above ; 
Check flame signal strength,  eliminate 
gas and air pressure fluctuations,  ex-
haust restricted or closed up,  distance 
recuperator to inner tube incorrect,  dis-
tance cross in radiant tube missing,  igni-
tion and supervision cables run in same 
conduit with other cables,  defective gas 
lance nozzle,  defective or plugged gas 
lance,  defective combustion chamber,  
air flow correct,  UV-probe defective,  
quartz glass broken or covered with soot,  
combustion chamber back pressures to 
high 

“A4“ flashing  Flame loss during operation 

 

See above;  
Ionisation current losses due to conduc-
tive ceramic electrode sleeve,  flame is 
not touching supervision electrode,  soot 
on electrode,  electrode deteriorated re-
place,  confirm gas and air volume flow 
settings,  check functionality of delta-p 
switch,   
 

“00” flashing  Failure POC main valve limit switch 

Check switch setting; correct connectors 
at switch? if main valve is not active 
POC switch must signalize the off-
position of valve 

“10” flashing  Remote reset limit exceeded, max. 5 

resets within 15 minutes allowed 
maybe bus failure 

Check burner; check bus reset signal, try 
local reset. 
After 15 min. without reset, remote reset 
limit will be unlocked automatically. 

“d0” flashing  Only CBFF-B1 

Delta-p switch (DPS)  failure in non-
operative mode control 

DPS does not switch back to normal pos. 
air valve open? measured pressure pipe 
blocked – clean an check pipes 
DPS defective   

Summary of Contents for CBF-B1

Page 1: ...th integrated flame relay and cus tomizable Software in a cast aluminum housing 200x200x110mm Protection rating IP54 Connection terminal for power supply 230V 50 60 Hz op tional 115V AC Works with grounded or ground free grid Release signal input 230V AC optional 115V AC via proc ess safety interlock load for ignition transformer and con nected solenoid valves are present Ignition transformer opti...

Page 2: ...signal strength In order to reduce electromagnetic interference it is required to use shielded wire e g Lapp Unitronic order 2170 220T or Siemens order 6XV1830 OEH10 Shield must be diligently fastened to ground terminals of connected devices and po tential equalization between multiple devices may be required To further reduce risk of interference keep bus wires separate from other wiring Data wir...

Page 3: ...s with red and green wires it has been established that green wire be connected to A and red wire be connected to B Incoming wires connect to 1A 1B outgoing wires connect to 2A 2B Wire shield must be sufficiently connected to ground terminal refer to applicable guides of the manufacturer of the Profibus con nectors Fig 3 Control box dimensions CBF F B1 Supplier ident 0x05DB ASIC Type SPC3 SYNC FRE...

Page 4: ...ctor switches within the Profibus control box Picture 2 Picture 2 Profibus address selectors Following tables showing data transmission between master and slave CBF B1 CBFF B1 Tab 2 Output byte Master CBF F Bit Output byte AB0 0 Remote reset 1 Start heat demand 2 Cooling 3 Air purge 4 5 6 7 Tab 3 Input bytes CBF F Master Bit EB0 EB1 EB2 EB3 0 Operation burner Manual mode Status byte 1 Fault burner...

Page 5: ... box Limitation is implemented to prevent continuous resetting in case of a bus failure Local reset will re enable remote reset During operation the 7 segment display will show the current program status Flame signal strength and other parameters will be displayed by repeatedly pressing the Reset Info button Should a fault occur the CBF CBFF will terminate operation and display a flashing fault co...

Page 6: ...s valve and after the safety period the switch must have left the shut position proof of closure POC acc NFPA 86 3 Air purge after reset The larger parameter 13 20 is relevant if burner starts with the heat demand signal In normal mode the time for air purge from field 20 is active The burner will start up when command heat is set in mode air purge xx sec and afterwards it will heat for the minimu...

Page 7: ...within 1 sec otherwise a fault signal FF blinking will be caused The supplied connector for Profibus bus cables included has to be installed according to electrical drawing p 3 Profibus version reduces wiring as only power supply and safety interlocks 230V must be run to the box in addition to the bus ca ble Control cables for the burner components are pre installed and only require hook up on sit...

Page 8: ... load current per input approx 3 mA Max switching cycles 1 000 000 Ambient temperature 20 to 60 C dew formation not permitted Protection rating IP 54 according EC 529 Weight approx 5 kg Profibus connection via Variosub Profibus 9 pin connector Sub D female male counter connector avai lable as option Housing made of cast aluminum with removable flange plate max 2 cable grips M20x1 5mm for power sup...

Page 9: ...ted for qualified personnel under continuous monitoring of faulting burner Gas and air adjustment must be according to values provided on test certificates In case of a fault burner control unit will close gas valves and display will flash a fault code After several unsuccessful reset attempts the combustion chamber must be purged with air to remove any combustible mixtures CBF control boxes can o...

Page 10: ...e fluctuations ex haust restricted or closed up distance recuperator to inner tube incorrect dis tance cross in radiant tube missing igni tion and supervision cables run in same conduit with other cables defective gas lance nozzle defective or plugged gas lance defective combustion chamber air flow correct UV probe defective quartz glass broken or covered with soot combustion chamber back pressure...

Page 11: ...Flame control signals short circuit may cause this Check respond time 1 sec check voltage after fault repair system must be reset Attention FLOX Flame control signals are safety relevant be very careful while repairing risk of explosion 51 flashing Faulty fuse F1 short circuit in valve or ignition circuit safety interlock in terrupted Check ignition transformer and solenoid valves exchange fuse 3 ...

Page 12: ... device error send to vendor for evaluation Power switch turned off Control functions not available when box is not turned on press 0 1 button to power box up Pb flashing Profibus data transmission disturbed CBF cannot communicate with bus master Bus wires broken interrupted bus wires switched in connectors A and B termi nals switched insufficient shielding in correct system termination activate t...

Reviews: