background image

 

 

WIM-HB-000_A 

Page 

19

 of 

21

 

 

Table -continued- 

Caution: Torque values on assembly drawings override torque values on these charts. 

Torque Values for Metric Socket Head and Hex Head Capscrews

 

4.6 Class 

Bolt 
Size 

Dry 

Lubricated** 

lbf•ft

 

lbf•in

 

N•m

 

lbf•ft

 

lbf•in

 

N•m

 

1.8 

21.2 

2.4 

1.3 

16.8 

1.9 

36.3 

4.1 

2.3 

29.2 

3.3 

7.3 

87.6 

9.9 

5.5 

69.9 

7.9 

10 

14.5 

173 

19.6 

10.8 

139 

15.7 

12 

25.2 

302 

34.1 

18.9 

242 

27.3 

14 

40.1 

481 

54.3 

30.1 

385 

43.5 

16 

62.5 

750 

84.8 

46.9 

600 

67.8 

18 

86.3 

1035 

117 

64.5 

826 

93.3 

20 

122 

1460 

165 

91.5 

1168 

132 

22 

166 

1991 

225 

124 

1593 

180 

24 

211 

2531 

286 

158 

2027 

229 

27 

308 

3699 

418 

231 

2965 

335 

30 

419 

5027 

568 

314 

4018 

454 

33 

570 

6841 

773 

428 

5469 

618 

36 

732 

8788 

993 

549 

7027 

794 

39 

948 

11372 

1285 

711 

9098 

1028 

 

8.8 Class 

Bolt 
Size 

Dry 

Lubricated** 

lbf•ft

 

lbf•in

 

N•m

 

lbf•ft

 

lbf•in

 

N•m

 

4.6 

54.9 

6.2 

3.4 

40.7 

4.6 

7.7 

92.9 

10.5 

5.8 

69.9 

7.9 

18.8 

226 

25.5 

14.1 

169 

19.1 

10 

37.2 

447 

50.5 

27.9 

335 

37.8 

12 

64.9 

779 

88 

48.7 

584 

66 

14 

103 

1239 

140 

77.5 

929 

105 

16 

161 

1938 

219 

121 

1451 

164 

18 

229 

2752 

311 

172 

2062 

233 

20 

325 

3903 

441 

244 

2929 

331 

22 

443 

5310 

600 

332 

3983 

450 

24 

562 

6744 

762 

422 

5062 

572 

27 

823 

9868 

1115 

617 

7407 

837 

30 

1117 

13408 

1515 

838 

10054 

1136 

33 

1520 

18240 

2061 

1140 

13682 

1546 

36 

1952 

23426 

2647 

1464 

17567 

1985 

39 

2527 

30320 

3426 

1895 

22736 

2569 

 

 

 

10.9 Class 

Bolt 
Size 

Dry 

Lubricated** 

lbf•ft

 

lbf•in

 

N•m

 

lbf•ft

 

lbf•in

 

N•m

 

6.5 

77.9 

8.8 

4.9 

58.4 

6.6 

11.1 

133 

15 

8.3 

100 

11.3 

26.9 

323 

36.5 

20.2 

242 

27.3 

10 

53.3 

639 

72.2 

39.9 

480 

54.2 

12 

92.9 

1115 

126 

69.7 

836 

94.5 

14 

148 

1770 

200 

111 

1328 

150 

16 

231 

2770 

313 

173 

2080 

235 

18 

317 

3806 

430 

238 

2859 

323 

20 

450 

5399 

610 

337 

4053 

458 

22 

612 

7346 

830 

459 

5505 

622 

24 

778 

9337 

1055 

586 

7000 

791 

27 

1138 

13656 

1543 

854 

10239 

1157 

30 

1546 

18541 

2095 

1159 

13912 

1572 

33 

2103 

25231 

2851 

1577 

18921 

2138 

36 

2701 

32409 

3662 

2026 

24302 

2746 

39 

3495 

41940 

4739 

2622 

31453 

3554 

 

12.9 Class 

Bolt 
Size 

Dry 

Lubricated** 

lbf•ft

 

lbf•in

 

N•m

 

lbf•ft

 

lbf•in

 

N•m

 

7.6 

91.2 

10.3 

5.7 

68.1 

7.7 

12.9 

155 

17.5 

9.7 

117 

13.2 

31.4 

377 

42.6 

23.6 

283 

32 

10 

62.2 

747 

84.4 

46.7 

560 

63.3 

12 

109 

1301 

147 

81.4 

974 

110 

14 

173 

2071 

234 

130 

1558 

176 

16 

270 

3230 

365 

202 

2425 

274 

18 

371 

4452 

503 

278 

3336 

377 

20 

526 

6310 

713 

394 

4735 

535 

22 

715 

8585 

970 

537 

6434 

727 

24 

909 

10912 

1233 

682 

8186 

925 

27 

1330 

15957 

1803 

998 

11965 

1352 

30 

1806 

21674 

2449 

1355 

16257 

1837 

33 

2458 

29488 

3332 

1843 

22116 

2499 

36 

3157 

37869 

4279 

2367 

28409 

3210 

39 

4085 

49011 

5538 

3064 

36763 

4154 

 

** NOTE: For Loctite use lubricated values

 

 

 

 

Summary of Contents for WHB-30

Page 1: ...Hydrodynamic Brake Installation Maintenance Manual Model WHB 30 ...

Page 2: ...oduction 4 2 1 Product Description 5 3 0 Exploded View of Basic Units and Parts List 6 4 0 Installation 7 4 1 Requirements for Proper Operation and Service Life 8 5 0 Disassembly 9 6 0 Assembly 11 7 0 Maintenance 14 8 0 Tables 18 8 1 Torque Values 18 9 0 General Storage Guidelines 20 ...

Page 3: ...the hazard and are preceded by a safety alert symbol Danger Denotes the most serious injury hazard and is used when serious injury or death WILL result from misuse or failure to follow the specific instructions set forth in this manual Warning Denotes when serious injury or death MAY result from misuse or failure to follow the specific instructions set forth in this manual Caution Denotes when inj...

Page 4: ...tions thoroughly and review until you fully understand all warnings and hazards before proceeding with the work described in this manual Failure to follow the instructions in this manual can result in unreasonable exposure to hazardous conditions and or personal injury and or death Warning Use of improper tools and or methods when installing or servicing this unit can result in accidents causing i...

Page 5: ...se the part number from the Bill of Materials supplied with this unit Also please include the part number and the serial number from the unit itself These will be found on the brass tag Your WPT Power Distributor can provide a copy of the Bill of Materials if the one provided should become lost When performing installation and maintenance functions refer to the drawings in this manual page 6 The r...

Page 6: ...Ring 3 Valve 17 O Ring 31 Plug NPT 4 Cover Plate 18 Seal Adapter 32 Center Ring 5 Zerk 19 O Ring 33 HHCS 6 Shim 20 HHCS 34 Plug NPT 7 Shim 21 Nut 35 Right Hand Stator 8 Shim 22 Cap 36 Bearing Adapter 9 Bearings 23 O Ring 37 Bearing 10 HHCS 24 O Ring 38 Shim 11 Washer 25 Left Hand Stator 39 Shim 12 Bearing Adapter 26 Shaft 40 Shim 13 SHCS 27 Key 41 Cover Plate 14 Oil Seal 28 Left Hand Rotor ...

Page 7: ...ocedures Warning Ensure that proper rated lifting devices procedures are followed when installing working or maintaining unit Failure to do so may result in equipment damage personal injury and even death Warning Use only the proper quantity and grade of fasteners shown in the drawings Failure to do so may result in fastener failure and or a reduction in unit torque ...

Page 8: ...lacement and alignment of unit 4 1 2 Unit must be installed with customer supplied supporting plates 4 1 3 Brake must be positioned with 3 NPT inlet at bottom and 2 NPT outlet at top 4 1 4 Must use all 6 mounting bosses per side 4 1 5 Use 3 NPT port at bottom for liquid input only 4 1 6 Use 2 NPT port at top for liquid output ...

Page 9: ... hardware to remove cover plate 5 1 7 Separate seal from cover plate 5 1 8 Inspect seal for reuse or replacement 5 1 9 Remove bearing from bearing adapter 5 1 10 Inspect bearing for reuse or replacement 5 1 11 Remove sleave from shaft 5 1 12 Remove O ring 5 1 13 Remove hardware from cap to remove cap O rings 5 1 14 Remove left hand stator and O rings 5 1 15 Remove center ring 5 1 16 Remove left ha...

Page 10: ... 5 1 23 Separate seal from cover plate 5 1 24 Inspect seal for reuse or replacement 5 1 25 Remove bearing from bearing adapter 5 1 26 Inspect bearing for reuse or replacement 5 1 27 Remove sleave from shaft 5 1 28 Remove O ring 5 1 29 Remove hardware from cap to remove cap O rings 5 1 30 Remove right hand stator with O rings ...

Page 11: ...ngers over O Ring as you travel around either side meeting hands together opposite the starting point O Rings will fit snugly around inner wall of grooves CARE MUST BE TAKEN TO ENSURE CORRECT RELATIONSHIP BETWEEN ROTOR STATOR VANES AND DIRECTION OF ROTATION 6 2 2 Position drive side stator on top of center ring The 3 NPT inlet in center ring must be centered among seven inlet holes along edge of s...

Page 12: ...ip is pointed inward Do not hammer directly on seal case 6 3 4 Coat bore of seal adapter with Loctite 596 RTV in location where seal seats Press seal into bore only enough that steel case is flush with flange NOTE Make sure that seal lip is pointed inward Do not hammer directly on seal case 6 3 5 Coat bore of cover plate with Loctite 596 RTV in location where seal seats Press seal into bore making...

Page 13: ...ynxtreme HD 2 220 before installing bearing Wipe off excess grease after installing the bearing 6 3 15 Fasten cover plate with socket head cap screws 6 3 16 Turn brake over with unassembled side upward 6 3 17 Repeat Steps 6 3 1 thru 6 3 5 for drive side bearing assembly 6 3 18 Using feeler gauges measure the gap between the bearing adapter and cover plate DISTANCE 3 _____ 6 3 19 To this measured v...

Page 14: ...ce and greatly shorten the life of the unit Warning Do not perform maintenance work on the unit without making sure that the machinery will remain in a safe position Failure to do so could result in serious injury or may cause death Warning Do not disassemble install or perform maintenance work on the unit without making sure that the entire manual is read and understood Failure to do so could res...

Page 15: ...eal sleeve surface with tools used in removal Inspect seal sleeve for defects and replace if grooves or pitting is evident 7 1 12 Remove O rings from shaft 7 2 After Replacement of Bearing and or Seals The following outline will present a step by step method for assembling bearing areas on either side of the Hydrodynamic Brake NOTE If one side of the brake is being disassembled repaired and assemb...

Page 16: ...lastic shims and place the total between the bearing adapter and cover plate 7 2 15 Rotate cover plate so bearing grease zerk at edge of cover plate is aligned with 2 NPT outlet at top of brake Fasten cover plate with socket head cap screws 7 2 16 Assembly of this bearing area is now finished If opposite side requires repair see 7 1 for disassembly then follow assembly procedure of this section st...

Page 17: ...are two grease zerks on either side of the brake The zerks closest to the shaft are for the bearings the other zerks for seals Both seals and bearings require lubrication after initial break in is made Pump grease into zerks until excess is seen escaping from the bearing grease relief and from the seal weep hole 7 3 1 3 Once shop repairs have been completed grease the brake for precaution against ...

Page 18: ...128 HEX HEAD CAP SCREWS Grade 8 BOLT SIZE As Received Lubricated INCHES lbf ft lbf in N m lbf ft lbf in N m 1 4 8 100 11 6 80 9 5 16 17 200 23 13 160 18 3 8 30 360 41 24 288 32 7 16 48 570 64 38 456 51 1 2 83 990 112 66 792 89 9 16 107 1285 145 85 1028 116 5 8 143 1714 194 114 1371 155 3 4 256 3070 347 204 2456 277 7 8 417 5000 565 333 4000 452 1 625 7500 848 500 6000 678 HEX HEAD CAP SCREWS Grade...

Page 19: ... 1115 617 7407 837 30 1117 13408 1515 838 10054 1136 33 1520 18240 2061 1140 13682 1546 36 1952 23426 2647 1464 17567 1985 39 2527 30320 3426 1895 22736 2569 10 9 Class Bolt Size Dry Lubricated lbf ft lbf in N m lbf ft lbf in N m 5 6 5 77 9 8 8 4 9 58 4 6 6 6 11 1 133 15 8 3 100 11 3 8 26 9 323 36 5 20 2 242 27 3 10 53 3 639 72 2 39 9 480 54 2 12 92 9 1115 126 69 7 836 94 5 14 148 1770 200 111 132...

Page 20: ...humidity o Average sunlight Hazards that require addition protection o Dust and debris o Oil water saltwater acids or other chemicals o Any other foreign items which may damage the product o Other measures include covering the product to prevent ingress of foreign matter Additional Protection Measures for Long Term Storage For storage exceeding one month o Coat exposed metal with Cosmoline RP 342 ...

Page 21: ...WIM HB 000_A Page 21 of 21 WPT Power Corporation 1600 Fisher Road Wichita Falls TX 76305 P O Box 8148 Wichita Falls TX 76307 Ph 940 761 1971 www WPTpower com ...

Reviews:

Related manuals for WHB-30