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29.

 

Mark out where the carbon reinforcement ribbons are to be placed. They should be centered 
approximately 25mm (1”) behind the marked location for the fin slots  and aligned so that 
each one is roughly parallel with the main spar on their half of the wing. 

30.

 

Cut vertical slits about 10mm (3/8”) deep for the carbon ribbon along the lines marked and 
test  fit  to  ensure  correct  depth  (they  should  be  flush  with  the  top  surface  of  the  wings  at 
either end). 

31.

 

Once you’re happy that the carbon reinforcement ribbons fit nicely, glue them in place with 
thin  CA  glue  or  epoxy.  It’s  a  good  idea  to  place  the  wing  back  in  its  beds  while  the  glue 
cures to ensure correct alignment. 

32.

 

Use a light-weight spackle/filler to fill in any voids above the carbon reinforcement ribbons 
if required. Then sand smooth to the contour of the wing. 

33.

 

Now cut out the fin slots along the outlines you marked earlier. Cut all the way through the 
wing with a very sharp blade, being extra careful to keep the cuts vertical. Poke out the foam 
from the slots with the end of a ruler or a metal pushrod.  

34.

 

Test  fit  the  fins  to  ensure  that  they  fit  tightly  into  the  foam  in  a  vertical  position  and  that 
their trailing edge is in line with the wing’s trailing edge (NB: If drag spars were installed on 
the inner panels, the balsa trailing edge will need to get trimmed a little to match the width 
of  the  elevons).  When  pushed  all  the  way  down,  the  fins  should  butt  up  against  the  top 
surface  of  the  wing.  Trim  the  bottom  edge  of  the  fins  to  match  the  wings  contour  if 
necessary. Once you’re happy with the fit remove the fins and put them aside for later. 

 
BALLAST TUBE INSTALLATION 
 
This  section  of  the  instructions  are  for  those  with  a  S-15  ballast  kit.  These  can  be  purchased 
separately in addition the standard S-15 kit and contain the following: 

 

1 x length of 9/16” (14mm) diameter brass tube 

 

1 x length of 1/2” (13mm) diameter brass tube 

 

1 x length of pine dowel 

 

1 x EPP foam “jacket” for brass ballast tube 

 
Installation  of  a  ballast  tube  is  optional  but  recommended  so  as  to  achieve  optimum  flying 
performance in a wider range of conditions. Ballast weight is added to a glider to make it fly faster 
through the air. The amount  of ballast  weight able to  be added is dependent on the amount of lift 
being generated by the slope you’re flying from. Increasing weight is particularly useful in windy 
conditions  to  maintain  good  penetration  into  the  wind.  Ballast  adjustment  is  also  crucial  for 
competitive racing, enabling the glider’s wing-loading to be optimized for any given set of flying 
conditions. 
 
For “dynamic soaring” (DS) however, one should aim for as little ballast weight as possible. Extra 
weight  should  only  be  added  if  it’s  needed  for  penetration  through  turbulence  and  retention  of 
energy  through  the  circuit.  Unlike  “normal”  slope  soaring  in  which  the  airfoil  relies  on  gravity 
(weight)  as  its  fuel  for  generating  speed,  DS  simply  relies  on  differential  airspeeds  and  gravity 
becomes  insignificant  as  a  source  of  acceleration.  Extra  weight  during  DS  increases  the  in-flight 
stresses on the airframe and decreases the efficiency with which the airfoil generates the necessary 
lift to counteract the centrifugal forces of its elliptical circuit, both of which lead to a lower potential 
top speed and a slower rate of acceleration. 
 
The  ballast  tube  must  be  positioned  exactly  on  the  finished  glider’s  CG  position  to  avoid  any 
balance  changes  with  ballast  adjustment,  so  only  go  ahead  with  the  installation  at  this  point  if 

Summary of Contents for Skua 1500

Page 1: ... 1 Wowings Skua 1500 CONSTRUCTION MANUAL Copyright 2005 Wowings www wowings com ...

Page 2: ...ne of the contents have been damaged If anything is missing or damaged please contact your place of purchase immediately to make arrangements for replacement parts to be supplied Your S 15 kit should contain the following 2 x EPP foam wing halves each with two panels joined together 2 x lengths of 9mm diameter fiber glass tubular 2 x length of carbon ribbon 2 x lengths of spruce spar 4 x lengths o...

Page 3: ...ands during the curing process and penetrates into the surrounding EPP foam creating a strong tight bond without adding a lot of weight However if not used carefully it can create a mess and possibly even ruin the wing For this reason these instructions will focus on using more fool proof glues instead If you decide to try using PU glue for the first time it s best to experiment a little on some s...

Page 4: ... slot Wipe off any excess glue 8 Place the entire wing back into its foam beds and rest it on a completely flat hard surface eg table or floor We suggest removing the top portion of the wing beds by cutting along the leading edge Weight it down so that the wing is kept flat and completely snug with the bottom curve of its foam beds To avoid deforming the foam make sure the weights aren t too heavy...

Page 5: ...rom the from the rear half of the foam airfoil shape 14 Once you are happy that they will fit nicely round off the top and bottom edges of the outer end only of each balsa trailing edge piece not where they join together to make covering easier later on 15 Use 5 minute epoxy to glue one of the balsa trailing edge pieces to the drag spar or the foam if no drag spar was installed Hold in place with ...

Page 6: ...n pieces and cut out along the lines marked You will have a left and a right elevon each orientated so that their narrower end is at the wing tip 23 Using a sanding block sand a 45 degree bevel along the leading edge of each elevon with the 45 degree opening on their bottom surface ie they ll be hinged on top surface 24 Round off the top and bottom edges of each end of both elevons to make coverin...

Page 7: ...ION This section of the instructions are for those with a S 15 ballast kit These can be purchased separately in addition the standard S 15 kit and contain the following 1 x length of 9 16 14mm diameter brass tube 1 x length of 1 2 13mm diameter brass tube 1 x length of pine dowel 1 x EPP foam jacket for brass ballast tube Installation of a ballast tube is optional but recommended so as to achieve ...

Page 8: ...e to proceed with the following steps to make the ballast system yourself 35 Locate the 1 2 13mm diameter brass tube This can be used as the housing for your lead filled slugs cylindrical sections Mark out the tube so that it is divided into 8 equal lengths each measuring 1 1 2 38mm 36 Use a hack saw to cut the tube into 8 equal sections seal of one end of each one with masking tape and then push ...

Page 9: ...wing and remove the resulting foam plug 50 Test fit the ballast tube s foam jacket into this cut out to ensure it fits snugly Adjust if necessary 51 Use PU glue or epoxy to glue the ballast tube and foam jacket assembly into the wing so that the side of the foam jacket with the ballast tube channel opening is completely flush with the bottom surface of the wing Place the wing in its beds while the...

Page 10: ...ATION You can use either standard size servos or metal geared mini micro size servos for the S 15 Standard servos have the advantage of being cheaper stronger and usually develop less slop free play in their gears However they are substantially heavier so the model will require more nose weight to balance because the servos are behind the CG increasing its all up weight further by up to about 100 ...

Page 11: ...r with a pen and then cut out along this outline all the way down through the foam Remove this foam plug and mark its front side with a vertical line for later reference 65 Decide whether you want to mount your receiver flush with the top surface of the wing or embed it beneath the surface Base this decision on the layout and size of your receiver and whether you intend to use a switch or plug the...

Page 12: ...nse of replacement servo cases 71 Lay your servo on top of the wing so that one of its sides is on the line you marked parallel to the wing join and one of its opposite corners or servo mounting lugs is touching the line parallel to the spar slot Trace around the servo and then cut around this outline with a sharp knife all the way down through the foam Push out the foam plug and mark with a verti...

Page 13: ...ur radio equipment is functioning correctly it s time to start building it into your glider Soon retrieval of radio equipment will require surgery on your glider so it is best to make any necessary adjustments or repairs now Also keep in mind that you will need to have access to a means of charging your receiver s battery pack once it is embedded into the glider This can be by means of a special s...

Page 14: ...eep the glider rigid during flight For each piece of tape applied overhang the wing by 25mm to 50mm 1 to 2 and wrap around to the opposite surface of the wing When a piece ends at the balsa trailing edge you can just cut if off flush with the edge don t wrap around Rub each piece that is laid down with some fine sandpaper to remove any release agent from the tape s backing for better adhesion of s...

Page 15: ...their correct position butted up against the foam trailing edge with the 45 degree beveled opening at the bottom 105 Spray the top of both balsa elevons and the rear portion of the adjoining foam sub trailing edges with spray adhesive Let dry for 5 minutes 106 Lay a strip of cross weave filament tape down the entire hinge line of one elevon on the top surface positioned so that 1 3 of its width is...

Page 16: ...ips Working your way forwards lay down each strip of tape span wise tip to tip overlapping the previous one by 5mm to 10mm 3 16 to 3 8 Don t worry about overlapping the leading edge of the wing just trim off flush for now it will be covered later Stop short of the nose area you ll cover this area later after the lead balance weight has been embedded into the nose 119 Temporarily lay some plastic o...

Page 17: ...le in this position tighten the lock screw on the EZ connector to fix it to the pushrod Repeat for the second elevon 130 Trim off the excess length of the pushrod using a pair of side cutters pliers FIN ATTACHMENT Attachment of the front portion of the fins can either simply rely on a friction fit into the foam or be held in place with tape as per the following procedure We suggest not gluing them...

Page 18: ...ve everything already installed in place ready to fly namely the fins and pushrods 139 First check that your glider is balanced side to side at the centre line of the wing not necessarily always exactly at the panel join line If required you can embed a small piece of lead into one of the wingtips towards the leading edge If one wing half is significantly heavier than the other the glider can have...

Page 19: ... of each wing panel so that half of the width is on the top surface and half on the bottom surface Split and overlap the tape at the panel joins and split and wrap around at the noses and wing tips 149 Apply trims stripes and or other decorations as desired 150 The included computer cut vinyl Skua sticker has both a backing and a fronting To apply peel the sticker of its yellow backing and press i...

Page 20: ... Don t forget to also make sure that no one else is using the same radio frequency as you prior to turning on your transmitter at the flying site 157 The S 15 is launched by hand The most powerful launching technique is to grab the wing in the centre at the trailing edge so that your palm is against the wing s bottom surface and your fingers curled around the trailing edge onto the top surface The...

Page 21: ...u may lack the necessary flying skills for this glider it s always a good idea to ask someone with experience to check your glider over prior to its first flight and be there to offer suggestions to overcome any difficulties you are having flying it Most people are usually more than happy to help you if they re asked nicely If you have any questions about the construction process or the flying beh...

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