Contents
Contents .......................................................................................................................................................................... 2
Preface ............................................................................................................................................................................ 5
Preparatory Data ..................................................................................................................................................... 6
Inspection/Adjustment .......................................................................................................................................... 43
Inspection and Maintenance of Electric System ........................................................................................................... 57
I Battery/Charging System ...................................................................................................................................... 59
1.1 Preparatory Data ............................................................................................................................................. 59
1.2 Fault Diagnosis ............................................................................................................................................... 60
1.3 Storage Battery ............................................................................................................................................... 61
1.4 Charging System ............................................................................................................................................. 62
1.5 Voltage-current Regulator ............................................................................................................................... 62
1.6 Magneto Charging Coil .................................................................................................................................. 63
1.7 Magneto Removal ........................................................................................................................................... 64
II Ignition
System
..................................................................................................................................................... 67
2.1 Preparatory Data ............................................................................................................................................. 67
2.2 Fault Diagnosis ............................................................................................................................................... 68
2.3 Ignition System Inspection ............................................................................................................................. 69
2.4 CDI Assembly ................................................................................................................................................. 70
2.5 Ignition Coil .................................................................................................................................................... 71
2.6 Trigger ............................................................................................................................................................ 72
III Starting
System
..................................................................................................................................................... 74
3.1 Preparatory Data ............................................................................................................................................. 74
3.2 Fault Diagnosis ............................................................................................................................................... 75
3.3 Starting Motor ................................................................................................................................................. 75
3.4 Starting Relay ................................................................................................................................................. 77
IV Bulbs/Switches/Instruments
................................................................................................................................. 79
4.1 Preparatory Data ............................................................................................................................................. 79
4.2 Fault Diagnosis ............................................................................................................................................... 79
4.3 Headlamp Bulb Replacement ......................................................................................................................... 80
4.5 Taillamp Bulb Replacement ............................................................................................................................ 81
4.6 Instrument ....................................................................................................................................................... 81
4.7 Ignition Switch and Steering Lock ................................................................................................................. 82
4.8 Electric Horn ................................................................................................................................................... 82
4.9 Handle Switch ................................................................................................................................................. 82
Chassis Inspection and Maintenance ............................................................................................................................ 84
V Braking
System
.................................................................................................................................................... 87
5.1 Maintenance Instruction ................................................................................................................................. 87
5.2 Fault Diagnosis ............................................................................................................................................... 87
5.3 Front Hydraulic Brake .................................................................................................................................... 88
5.4 Rear Drum Brake ............................................................................................................................................ 90
VI Motorcycle
Exterior
.............................................................................................................................................. 93
VII Front Wheel/Front Suspension ............................................................................................................................. 97