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WARNING 

 

(1)  Dangerous liquids and surroundings. 

When  using  the  pump  for  dangerous  liquids  or  in  surroundings  (only  explosion  prevention 

specifications),  adhere  to  facility  standards  determined  by  law  and  conduct  daily  check  to  prevent 

leakage.  If  operate  the  pump  under  abnormal  conditions,  such  as  liquid  leakage,  it  may  cause 

serious accidents such as explosion or fire and personal injury. Regarding handing liquid, follow the 

liquid manufacturer. 

 

(2)  Do not use damaged or modified pumps. 

Using the damaged or modified pumps may cause fatal accident, electric shock or pump damage. It 

is not covered by our warranty. 

 

(3)   Caution when transporting or lifting the pump. 

Always use the hoist belt for pumps that come with them. When pumps do not have hoist belts, lift 

them  with  bolt  slings  while  watching  the  weight  balance.  It  should  be  performed  by  qualified 

personnel with enough strong slings. The lightest pumps

’ weight is around 10kg (22 lbs.), and do not 

carry the by hands as much as possible. 

 

(4)  Do not operate pumps with power on. 

Do not inspect or dismantle pumps or motors with the power on. It may lead to personal injuries such 

as electric shock or getting caught in the rotor. Operate it with multiple safety devices such as the 

switch for main power supply, the operation switch, and the hand switch for the pump. 

(5)   Connecting earth cable. 

If using the pump without connecting earth cable to the motor, it may cause electric shock. Connect it 

by qualified personnel under the electric 

facilities’ technical standards and interior wiring regulations. 

 

(6)  Protect power supply cord. 

Over-stretching, pinching and damaging power supply cords or motor lead wires may cause fire or 

electric shock to damage it. Place the terminal box cover at the original position. 

 

(7)  Install Current Leak Circuit Breaker. 

The  operation  without  a  current  leak  circuit  breaker  may  cause  electric  shock.  Install  it  or  an  over 

current protection device and prevent electric accidents or pumps damage. 

 

(8)  Caution when removing pump. 

When removing the pump from piping, make sure to close valves on the suction/discharge piping and 

check  no  liquid  leakage.  Direct  contact  with  liquid may  be  harmful  and  wear  protective  gear  when 

performing operation. 

The hole on the bracket is for the check of the coupling rotation state when installing/removing the 

coupling with the motor shaft or maintenance. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for Super Mag YD-20A6GV1

Page 1: ...Corrosion Resistance Magnet Drive Pump YD GV F INSTRUCTION MANUAL Version 151119...

Page 2: ...ance Consumable parts YD 250 400 500 GV F series 17 Disassembly Assembly YD 250 400 500 GV F series 18 Exploded view 250 400 500 GV F series 22 Troubleshooting 23 Warranty Repair 24 Safety precaution...

Page 3: ...ower on It may lead to personal injuries such as electric shock or getting caught in the rotor Operate it with multiple safety devices such as the switch for main power supply the operation switch and...

Page 4: ...en repairing the damaged pump contact your supplier If sending the pump back by express wash the interior and exterior with fresh water and check it without liquid Then wrap with a vinyl bag and pack...

Page 5: ...terial CP CFR PP Carbon Reinforced Polypropylene 6 Bearing Material R CFR PTFE 7 O ring Material D FPM Dai el E EPDM 8 Frequency 5 50Hz 6 60Hz 9 Limit of Specific Gravity 2 Until 1 2 YD 4001 GV 3 GP C...

Page 6: ...l 2500GV1 2501GV3 2502GV3 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz No indication 1 05 1 05 1 1 G 2 0 1 8 2 0 400 GV3 series Code Model 4001GV3 4002GV3 4003GV3 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz No indication 1 1 1 1...

Page 7: ...8 Union connection Motor output 0 26Kw 1 3HP Indoor motor Standard spec m_L min 50Hz 6 30 60Hz 7 30 22ft 7 9gpm Weight kg lbs 10 0 22 Limit of self priming height Normal temperature 2 5 m 8 2ft Motor...

Page 8: ...50Hz No ind F 8 80 G 8 80 8 80 60Hz No ind F Max 62ft 31gpm Max 59ft 29gpm G Max 59ft 29gpm Max 39ft 22gpm Max 63ft 31gpm Max 59ft31gpm Weight kg lbs GV 18 5 20 5 45 24 5 55 GVF 23 50 27 59 Outline d...

Page 9: ...pec m_L min 50Hz No ind F 11 160 10 110 G 11 160 11 160 60Hz No ind F Max 86ft 75gpm Max 82ft 74gpm G Max 83ft 74gpm Max 83ft 74gpm Weight kg lbs GV 22 5 49 26 5 57 29 63 GVF 25 55 29 63 31 5 69 Outli...

Page 10: ...200 15 200 18 250 17 250 G 17 200 18 250 60Hz No ind F Max 94ft 89gpm Max 92ft 95gpm Max 115ft 95gpm Max 111ft 95gpm G Max 93ft 95gpm Weight kg lbs GV 29 5 65 32 70 53 116 GVF 32 5 71 35 77 56 123 Ou...

Page 11: ...M 3 4 Vortex chamber 1 CFR PP 3 5 O ring for vortex chamber 1 EPDM FPM 3 6 Liner ring holder 1 CFR PP Alumina ceramic 3 7 Hex socket head cap screw M6x25 8 SUS304 3 8 Air suction cock 1 CFR PP 4 1 Fro...

Page 12: ...S M6 for 25 M8 for 40 50 16 Hex socket head cap screw 10 SUS M6 for 25 M8 for 40 50 17 Mouth ring 1 CFR PTFE Impeller set 18 Impeller 1 GFR PP PP Magnet CFR ETFE Magnet 19 Bearing 1 GFR PPS Carbon Cer...

Page 13: ...iquid with slurry Even if thin liquid with slurry is transferred by the pump the pump and parts are damaged and make the life shorten If using the pump for liquid with slurry consult us in advance 3 C...

Page 14: ...pump deformation and liquid leakage caused by thermal expansion of pipe 5 The inside of the pump is mainly made of resin Do not create any impact 6 Arrange the pipe flange and the pump flange parallel...

Page 15: ...amage them beyond repair 3 Liquid seal operation by mistake Suction discharge valves are closed When operating pumps with the suction discharge valves closed the inside is subjected to high pressure a...

Page 16: ...1 Check that there are no vibrations or any abnormal noises and it works smoothly 2 Compare the current value during operation with the rated current value and check that the operating load is normal...

Page 17: ...he rear casing and rear motor bracket and lifting the rear casing the rear casing is pull out to forward 2 Assembly Assembly is in the reverse order of disassembly Clean the sliding parts and O rings...

Page 18: ...pump thoroughly 3 Consumable parts check Periodically check the following consumable parts and replace them if necessary 1 Mouth ring P11 No 17 Check the wear volume as viewed from the front Replace...

Page 19: ...d remove it from the lap joint 2 Assembly Assembly is in the reverse order of disassembly Clean the sliding parts and O rings thoroughly with no entering dust or scratch As well tighten the bolts even...

Page 20: ...s CAP M10x20 4pcs 2 Tighten the stud bolts into the holes of the rear casing support Hex Nuts 250 252GV F M6 5pcs 401 503GV F M8 5pcs 3 Insert and tighten the bolts with washers to secure the bracket...

Page 21: ...following bolts should be installed with the base joint 401 403GV F CAP M8x35 W SW 4sets 502 503GVF F CAP M8x45 W SW 4sets 505GV F CAP M8x30 W SW 4sets 6 Tighten the screws to secure the rear casing s...

Page 22: ...ts M8x25 3pcs on the rear side upper part Separate the casing rear casing support and bracket from each other 2 Remove the pump base from the bracket 3 Fix the bracket to the motor see 3 on P25 and in...

Page 23: ...22 Exploded view 250 400 500 GV F series...

Page 24: ...the tank Magnet is loosing Check whether foreign objects stay inside Check whether it is overloading Motor rotates in reverse Replace the motor wiring Air in the suction pipe Check to install the pip...

Page 25: ...or other damage incurred as a result of breakdowns during operation are not covered under the warranty GOOD PROTECTION AND MUST BE CAPITALIZED WE ARE NOT RESPONSIBLE OR LIABLE FOR ANY LOSS INCONVENIE...

Page 26: ...form the followings when requesting repair Model name and serial number Use duration and situation Damages parts and condition Liquid Name Specific gravity Temperature Slurry If liquid leaks during tr...

Page 27: ...shi Aichi 465 0051 Japan TEL 052 701 1227 FAX 052 701 1250 Tsukuba Factory 6127 5 Onogo machi Joso shi Ibaraki 300 2521 Japan TEL 0297 24 1071 FAX 0297 24 1075 Worchemi Taiwan Co Ltd Taichung Taiwan...

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