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World Cat 2006 250 DC Owner'S Manual Download Page 6

World Cat

24 HOUR CIRCUITS ..................................................................................................................

3-4

ANCHOR WINDLASS ...............................................................................................................

3-4

BATTERY SELECTION ....................................................................................................................

3-4

BATTERY CARE ................................................................................................................................

3-5

WIRING AND CIRCUIT PROTECTION ........................................................................................

3-6

DIGITAL CONTROL SYSTEM ........................................................................................................

3-6

TYPICAL DIGITAL CONTROL DIAGRAM..................................................................................

3-7

ACCESSORIES....................................................................................................................................

3-8

GAUGE PACKAGES ..........................................................................................................................

3-10

YAMAHA™ ................................................................................................................................

3-10

HONDA™....................................................................................................................................

3-10

SUZUKI™ ...................................................................................................................................

3-10

PLUMBING SYSTEMS ......................................................................................................................

3-10

Chapter 4: Maintenance and Service

OVERVIEW .........................................................................................................................................

4-1

GELCOAT MAINTENANCE ............................................................................................................

4-1

CLEANING .................................................................................................................................

4-1

WAXING......................................................................................................................................

4-1

REPAIR........................................................................................................................................

4-2

BOTTOM PAINT.................................................................................................................................

4-2

UPHOLSTERY ....................................................................................................................................

4-3

TRIM/PLEXIGLASS/POLYETHYLENE ........................................................................................

4-3

STAINLESS/ALUMINUM..................................................................................................................

4-3

BILGE COMPARTMENTS ...............................................................................................................

4-3

COCKPIT DRAINS .............................................................................................................................

4-3

WINTERIZATION ..............................................................................................................................

4-4

Chapter 5: Model Specific

TABLE OF CONTENTS .....................................................................................................................

5-1

MODEL SPECIFIC INFORMATION FOR YOUR BOAT

Warranty Information

Summary of Contents for 2006 250 DC

Page 1: ...2006 OWNER S MANUAL ...

Page 2: ...ing the warranty card pro vided by the factory The form is in triplicate with one copy for you the dealer and the factory Keep your copy in a secure place so it can be referenced quickly in the event of a warranty issue The 10 year limited hull warranty is transferable and a copy is included at the back of this manual should you decide to sell your boat DEALER RESPONSIBILITIES Our dealers are an e...

Page 3: ...n invitation to join Team World Cat and a survey to rate your pur chasing experience and the initial impressions of our company We ask that you join our family of owners and let us know your feelings about the purchase and the quality of our product MANUAL LEGEND Throughout this manual you will encounter signals to alert of important information Text printed in bold letters and the warning system ...

Page 4: ...Y INFORMATION 1 2 POLLUTION REGULATIONS 1 3 OIL AND HAZARDOUS SUBSTANCES 1 3 DISPOSAL OF PLASTICS DUNNAGE GARBAGE 1 3 BOATING SAFETY GUIDELINES 1 4 PRE DEPARTURE 1 4 LAUNCHING 1 4 UNDERWAY 1 4 RETURNING 1 4 TRAILERING 1 5 ANCHORING 1 5 SHALLOW WATER 1 5 EMERGENCY SITUATIONS 1 6 EMERGENCY STOP SWITCH 1 6 COMMUNICATION 1 6 RENDERING ASSISTANCE 1 6 REPORTING ACCIDENTS 1 6 WEATHER 1 6 TOWING 1 6 CARBO...

Page 5: ...G CHARACTERISTICS 2 5 ADVERSE SEA CONDITIONS 2 5 BOATING TIPS 2 6 PERFORMANCE FACTORS 2 6 ENGINE EFFICIENCY 2 6 PROPELLER CONDITION 2 6 WEATHER CONDITIONS 2 6 LOAD 2 7 MARINE GROWTH 2 7 BOTTOM PAINT 2 7 Chapter 3 Systems Information OVERVIEW 3 1 FUELING GUIDELINES BEFORE FUELING 3 1 DURING FUELING 3 1 AFTER FUELING 3 1 FUEL SYSTEM 3 2 FUEL SYSTEM DIAGRAM 3 2 ELECTRICAL SYSTEM 3 3 BATTERY SYSTEM 3 ...

Page 6: ...10 YAMAHA 3 10 HONDA 3 10 SUZUKI 3 10 PLUMBING SYSTEMS 3 10 Chapter 4 Maintenance and Service OVERVIEW 4 1 GELCOAT MAINTENANCE 4 1 CLEANING 4 1 WAXING 4 1 REPAIR 4 2 BOTTOM PAINT 4 2 UPHOLSTERY 4 3 TRIM PLEXIGLASS POLYETHYLENE 4 3 STAINLESS ALUMINUM 4 3 BILGE COMPARTMENTS 4 3 COCKPIT DRAINS 4 3 WINTERIZATION 4 4 Chapter 5 Model Specific TABLE OF CONTENTS 5 1 MODEL SPECIFIC INFORMATION FOR YOUR BOA...

Page 7: ...World Cat ...

Page 8: ...quired by federal and state law to be registered in the state where they are primarily used Registra tion numbers and validation stickers must be displayed per regulations and a certificate of registration must be on board while the vessel is being operated When traveling away from your home waters contact authorities at your destination to determine if any additional registration is required Some...

Page 9: ... remaining on the boat should a failure occur Remember this is a guideline for normal operation and does not release you from responsibility should an accident occur You must use rational judgement when adverse conditions are expected and reduce your loads to create a margin of safety Pursuant to NMMA certification all World Cats over 26 in length are Yacht Certified and carry the placard shown be...

Page 10: ...roper manner OIL AND HAZARDOUS SUBSTANCES The Federal Water Pollution Control Act prohibits the discharge of oil or hazardous substances which may be harmful into U S navigable water Vessels 26 feet in length and over must display a placard at least 5 by 8 inches made of durable material The placard must be installed in a conspicuous place in the rigging compart ments or near the bilge pumps and s...

Page 11: ... your vessel and move away quickly Move your vessel away from the dock and complete a full system check Ensure that electronics pumps and safety equipment are in working order Instruct a passenger on the operation of the boat and the location and function of all safety equipment onboard You should never be the only person capable of safely operating your vessel UNDERWAY INFORMATION ON OPERATION AN...

Page 12: ... Sportfish Cruisers Yachts Owner s Manual for more information and tips concerning anchoring SHALLOW WATER Although your World Cat draws a small amount of water for its size shallow water should be a concern of all boaters To avoid this hazard pay particular attention to navigational markers and know the area you are operating in Be aware of tidal changes including those that have occurred during ...

Page 13: ...CIDENTS Federal regulations require that operators involved in an accident file a written account of the situation within 48 hours Reports should be submitted to the State Boating Law Administrator You can obtain forms through the USCG or local authorities i e harbor patrol sheriff or police offices In the event that a casualty or disap pearance occurs as the result of an accident you must notify ...

Page 14: ...mary concern is the use of generators when boats are moored adjacent to each other Carbon Monoxide is poisonous and potentially fatal if inhaled over an extended period of time Symptoms of CO poisoning include Dizziness Nausea Vomiting Headache Throbbing in the temples Fatigue Muscular twitching Inability to focus or think clearly If you or any of passengers experience any of these symptoms leave ...

Page 15: ...ggish performance a wetter ride and increased bow steering in a following sea In a bow up attitude the boat will perform better but may ride less smoothly Experiment with the trim settings in various sea conditions to determine what you are most comfortable with When using the trim to correct a listing condition imagine an X connecting the starboard engine to the port bow and port engine to the st...

Page 16: ...rsion used in conventional boats For this reason all World Cats are equipped with a hydraulic steering system featuring steering cylinders mounted on each engine and a steering sys tem valve This system enables both engines to respond in unison to adjustments at the helm In order to maintain the excellent steering characteristics of your boat occasionally you will need to adjust the steering syste...

Page 17: ...DESCRIPTION STEERING CYLINDERS KEVLAR PIGTAIL 4 6 KEVLAR STEERING HOSE STEERING SYSTEM VALVE SEA STAR II HELM QUANTITY 2 3 2 1 1 THIS IS A REPRESENTATION OF A TYPICAL WORLD CAT STEERING SYSTEM THE LENGTHS OF THE STEERING HOSES AND PIGTAILS WILL VARY DEPENDING ON THE MODEL YOU HAVE ...

Page 18: ...wheel clockwise until a steady stream of oil flows through the fitting 3 Close bleed fitting 1 STEP 3 1 Open the bleed fitting labeled 2 and pull the cylinder shaft all the way out on the fitting 2 side 2 Holding the shaft to prevent it from moving back into the cylinder have someone turn the wheel counter clockwise until a steady stream of oil flows through the fitting 3 Close bleed fitting 2 and...

Page 19: ...he steering wheel can make a World Cat bite quickly and execute high performance turns Experiment with the han dling ability of your cat so you are prepared for any situation on the water ADVERSE SEA CONDITIONS Catamarans are designed to handle some of the roughest waters in the world but that is no substitute for common sense As an operator you are responsible for the safety of your passengers an...

Page 20: ... to ensuring proper perfor mance but be aware they are not the only factors which affect it Several things which contribute to the level of performance of your catamaran can change between or during trips ENGINE EFFICIENCY Without proper maintenance your engine s will gradually lose power resulting in a loss of speed Use the recommendations in the engine s owners manual to schedule routine mainten...

Page 21: ...istribution to compensate for fuel usage MARINE GROWTH If you store your boat in the water or fail to clean it after each trip the existence of marine growth can contribute to a loss of performance A decline in speed or increased fuel consumption can occur Prevent this by applying a marine growth inhibitor or by cleaning your boat thoroughly after each trip BOTTOM PAINT Bottom painting your catama...

Page 22: ...lation of fuel vapors 3 Extinguish cigarettes or other lighted materials 4 Keep a properly charged and correctly rated fire extinguisher nearby DURING FUELING 1 Use common sense and obey all safety regulations related to fuel handling 2 Avoid static sparks by maintaining contact between the fuel nozzle and fuel fill AFTER FUELING 1 Secure the fuel cap and inspect for leaks 2 Clean up any spilled f...

Page 23: ...will need to remove the cockpit bol sters by removing the screws that hold it in place To access the screws pull up gently on the bottom of the bolster and locate the drain grommets The factory installs screws in every other grommet to secure the bolster Remove these and pull up and out on the cushion to remove If you experience fuel flow problems remove the fuel feed hose from your engine and con...

Page 24: ...d parallel batteries in the event of a failure Chapter 5 of this manual will provide details regarding the location and wiring of your batteries and management panel BATTERY DISTRIBUTION The drawing above illustrates the normal operating position for the battery management panel The PORT START STBD START and HOUSE switches as well as the DC MAIN breaker are in the ON posi tion and the EMERG PARALL...

Page 25: ...RALLEL switch 24 HOUR CIRCUITS The push in breakers located across the top of the management panel protect the 24 hour essential circuit wir ing Per NMMA and USCG guidelines these breakers are constantly energized to provide power for bilge pumps and memory functions This helps to protect your vessel even when you are not available The HOUSE switch does not need to be ON for these breakers to have...

Page 26: ... 3 Keep batteries out of the reach of children and pets EXPOSURE If you are exposed to the electrolyte solution follow these procedures and seek immediate medical attention EXTERNAL Flush with large amounts of water for contact with the skin If severe irritation occurs or it con tacts your eyes seek medical attention immediately INTERNAL Consume large amounts of water or milk coupled with milk of ...

Page 27: ...iginal breaker Replace by snapping in a new breaker being sure to use a breaker identical in capacity to the original Accessories not integrated into the control unit can include lights with integrated switches marine head controls stereos aftermarket electronics and 12V outlets These devices draw current from the accessory fuse blocks The fuse blocks are similar to those found in automobiles and ...

Page 28: ...1 HORN 10A 12 LWELL 5A 8 STBDB 5A 7 PORTB 5A 16 KEYPAD 15 N A 10A 14 CPITL 5A LIVE WELL RAW WATER CPIT LIGHTS ACC 1 PORT BILGE STBD BILGE ACC 2 ACC 3 H O R N L T S NAV ANC 5A 10A 10A 20A 20A 20A 20A 10A 10A 5A 1 3 5 7 9 4 8 6 10 2 GROUND BLOCK FUSE BLOCK SWITCH POD BATTERY POSITIVE BATTERY NEGATIVE FROM HARNESSES OR DISTRIBUTION PANEL ...

Page 29: ...top frame spreader lights illuminate the cockpit in low light situations They are operated using the switch on the dome light and are protected by the fuse block in the hardtop radio box DOME LIGHT HARDTOP OPTION ONLY Located under the hardtop radio box this light features both white and red lamps for nighttime operation It is powered by the fuse block located in the radio box BILGE PUMP FLOAT SWI...

Page 30: ...anchor This accessory is controlled by a dedicated switch at the helm The fuse is located at the battery management panel STEREO OPTIONAL Similar to an automotive stereo the unit can be operated using the faceplate or a remote keypad which is mounted near the helm It is powered by the fuse block and the memory wire is connected to a 24 hour circuit WINDSHIELD WIPERS 250 DC 270 EC 270 SC Operated b...

Page 31: ...o include a digital hour meter which tracks the amount of time the engine is running Suzuki tachometers include a systems mon itor indicator which features a Low Oil Pressure Warning Engine Temperature Warning Check Engine Warning and Over Rev Limit Warning FUEL GAUGE The fuel gauge displays the remaining fuel level for the tank associated with a given engine TRIM GAUGE Displays the engine trim he...

Page 32: ...oration resulting from environmental pollutants Use a sponge or other soft cleaning device on the smooth exterior surfaces of the hull and deck A soft brush can be used when cleaning nonskid portions of the deck Make sure to rinse the boat thoroughly after cleaning WAXING Similar to automotive finishes gelcoat will begin to fade over an extended period of time Constant exposure to environmental po...

Page 33: ...ll beneath the water line with anti fouling paint This will help prevent marine growth such as barnacles which damage the gelcoat and affect performance World Cat recommends using an epoxy barrier coat prior to bottom painting a new vessel This will help to prevent but not eliminate gelcoat blistering on the hull which is not warranted by World Cat Your dealer can provide information on bottom pai...

Page 34: ...d aluminum are used throughout your vessel World Cat uses only marine grade stain less hardware and anodized aluminum to provide you with years of service however these metals can deteriorate and fail if improperly cared for Upon returning clean all hardware using a mild detergent and rinse thoroughly with fresh water Avoid using abrasive cleaners or chlorine based products as they will remove the...

Page 35: ...d drains and store the boat with the bow up to allow drainage 3 Inspect all electrical connections and the operation of pumps or other electrical devices Perform repairs if necessary Coat electrical panels with an anti corrosive spray available from your dealer 4 Inspect the batteries and charge fully to prevent damage during storage Disconnect the cables and apply a coat of grease to the terminal...

Page 36: ...board Discharge Procedure 5 7 OPTIONAL FEATURES Stereo System 5 8 Anchor Windlass 5 8 Outriggers 5 8 Weekend Package 5 8 Generator 5 9 Climate Control Unit 5 10 SYSTEM DIAGRAMS Access Plate and Rigging Tube Diagram 5 11 Hull Wiring Diagram 5 12 Deck Wiring Diagram 5 13 Cabin Wiring 5 14 Weekend Package Wiring 5 15 Battery Management System Diagram 5 16 Freshwater System w o Generator 5 17 Freshwat...

Page 37: ...er Steering System Fiberglass Hard Top w Aluminum Frame Electronics Box Rod Holders 6 and Spreader Lights Taco Outriggers 15 with Hardtop Option only Hardtop Canvas Front Side and Aft Curtains Windshield Wiper Starboard Only Extended Swim Platform w Ladder Removable Aft Seat Bow Lifting Ring Weekender Kit including Shore Power Inlet and Cordset 30A Refrigerator Microwave and Portable Stove Mase 3 ...

Page 38: ... to the common battery ground using the cranking battery on their respective side see diagram below The house battery provides the power for all your DC accessories The main lead runs to the HOUSE switch on the battery management panel From there current is routed to the console through the 50 amp DC Main breaker located on the top left corner of the battery management panel During normal opera ti...

Page 39: ... visible from the inspection port The forward pumps are located beneath the cabin liner The port bilge pump can be reached through the inspection port installed in the floor aft of the marine head To reach the starboard pump remove the berth cushions and filler board installed over the forward liner cutout Once this is complete remove the inspection port which protects the pump Inspect the operati...

Page 40: ...umbing failure To operate the livewell first verify that the seacock is open and install the livewell standpipe When you have completed these steps engage the livewell pump using the console switch pod The livewell light is also controlled by the switch Water will fill the tank until it is level with the standpipe which will evac uate water through a hullside drain To clear bait residue from the t...

Page 41: ... The 270 EC comes equipped with a marine head on the port side of the berth liner The control panel for the head shown below is located on the vertical wall aft of the toilet Power is supplied to this panel through a 25 amp fuse located in the console on the accessory fuse block The panel controls the water level in the bowl and the discharge of waste from the head Water is supplied to the system ...

Page 42: ...emoving the aft berth cushion and stoage compartment lid 2 Use the Accy 2 switch on the digital pod located near the helm to evacuate the tank The discharge thru hull is located inside the tunnel on the starboard sponson 3 Inspect the tank level and repeat step 2 if needed otherwise close the discharge seacock For more instructions on operation winterization and troubleshooting the marine head see...

Page 43: ...tery management panel to cover the opening but can be removed to install a breaker Contact your dealer for more information on aftermarket windlass installation OUTRIGGERS Outriggers enhance the fishability of your catamaran and can be a great asset when hunting a trophy catch World Cat offers 15 Taco outriggers as an option on the 270 EC The units are mounted on the fiberglass hardtop and operate...

Page 44: ...e remaining acces sory breakers If the indicator light turns red immediately turn OFF the AC MAIN breaker and disconnect the shore power Notify the marina regarding the issue and have a trained electrician inspect your boat to determine if any damage has been sustained by the electrical system REFRIGERATOR An AC DC refrigerator is installed in the galley cabinet The refrigerator is similar to any ...

Page 45: ...tained by the electrical sys tem 7 You may now engage the AC accessory breakers Routine maintenance should be performed on this unit using the guidelines established by Mase North America Failure to comply with these guidelines will result in loss of warranty coverage and creates the potential for property damage or personal injury CLIMATE CONTROL UNIT The convenience package also includes a heati...

Page 46: ...World Cat 5 11 ACCESS PLATE AND RIGGING TUBE DIAGRAM ...

Page 47: ... BILGE PUMP 14 GA BRN FLOAT SWITCH 14 GA BRN 14 GA BRN RED LIVEWELL PUMP 14 GA BRN YEL RAWWATER PUMP 14 GA BRN BLK FROM CABIN HARNESS 14 GA BRN RED 2 EA FWD BILGE FLOATS OPTIONAL A C PUMP 14 GA BRN WHT A C RELAY BOX 14 GA BRN WHT 2 EA 10 3 BOAT CABLE FROM DECK HARNESS BATTERY MANAGEMENT PANEL ...

Page 48: ...World Cat 5 13 DECK WIRING DIAGRAM ...

Page 49: ...World Cat 5 14 CABIN WIRING DIAGRAM ...

Page 50: ...World Cat 5 15 WEEKEND PACKAGE WIRING DIAGRAM ...

Page 51: ...ense sense house battery port start battery stbd start battery port engine cranking lead stbd engine cranking lead house positive DC MAIN 50A 24 HOUR CIRCUITS to float switches and or memory circuits house negative OPT GENERATOR CRANKING LEAD OPT GENERATOR GROUND ...

Page 52: ...World Cat 5 17 FRESHWATER SYSTEM DIAGRAM ...

Page 53: ...World Cat 5 18 FRESHWATER SYSTEM W OPTIONAL GENERATOR ...

Page 54: ...World Cat 5 19 RAW WATER SYSTEM LIVEWELL PUMP SEACOCK LIVEWELL INLET SEACOCK LIVEWELL DRAIN HOSECOIL Y VALVE RIGGING TUBE ...

Page 55: ...World Cat 5 20 GENERATOR WATER SYSTEM SEACOCK LIVEWELL PUMP SEACOCK A C A C WATER PUMP GEN ...

Page 56: ...World Cat 5 21 GENERATOR RIGGING GEN ...

Page 57: ...World Cat 5 22 MARINE HEAD DIAGRAM DECK PUMP OUT FITTING MACERATOR PUMP DISCHARGE SEACOCK ...

Page 58: ... L M N AFT BILGE PUMPS SCUPPER DRAINS FISHBOX DRAIN FUEL VENTS HOLDING TANK VENT WATER TANK VENT W GEN ANCHOR LOCKER DRAINS FWD BILGE PUMPS LIVEWELL DRAIN CABIN SINK DRAIN OPT A C DISCHARGE GEN PRESSURE RELIEF GEN EXHAUST DIESEL OR WATER TANK VENT DESCRIPTIONS THRU HULL H J H M E F D K L N I ...

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