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WORKSWELL THERMOINSPECTOR, User Manual

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WORKSWELL THERMOINSPECTOR User Manual Download Page 48

5. INVOLVEMENT OF CONTROLLER

5

Involvement of controller

5.1 The distribu on of digital inputs and outputs

Figure 5.1 – Terminal Board with DIO

1. Powerline: CN6[10] (pin 20) wire to CN4[07] (pin 24V), CN3[09] (pin 09) wire to CN4[09] (pin 24V)

2. Grounding: CN3[10] (pin 10) wire to CN4[10] (pin GND)

3. Data line: All digital inputs and outputs are switched by a zero poten al.

E-mail and Web

[email protected]
www.workswell.eu

Mobile:

+420 725 877 063

ID:

Reg. No.: 29048575
VAT No.: CZ29048575

Headquarters

Libocka 653/51b
Prague, Czech Republic

Revision 2.6 EN, 14

th

Feb, 2019

All pictures are only for illustra on.
Real values may vary.

47

Summary of Contents for THERMOINSPECTOR

Page 1: ...WORKSWELL THERMOINSPECTOR USER MANUAL FW Version 2 1 97 Release date 14th February 2019 Revision 2 6 EN ...

Page 2: ...ROI 27 2 3 2 Se ng Select Product 28 2 3 3 Se ng evalua ng measured areas 30 2 4 Tab Evalua on Mode 33 2 4 1 Evalua on Modes for Trigger X 33 2 4 2 Input Signals for Triggering 35 2 4 3 Output Signal Se ngs 37 2 5 Se ng pale e and isotherm 39 3 FullScreen Applica on 42 3 1 Se ngs of TCP IP client 42 3 2 Applica on setup 42 3 2 1 Images 43 3 2 2 FullScreen Setup 43 3 2 3 ROI Se ngs 43 3 2 4 Camera ...

Page 3: ...een 55 7 2 Cleaning the infrared lens 55 8 A achments 57 E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 2 ...

Page 4: ...Figure 1 1 Bu on Start Inspec on Automa c inspec on can be stopped by pressing bu on Unlock see Figure 1 2 which is locate in the bo om le corner of the screen For termina ng automa c inspec on is necessary to enter administrator password Figure 1 2 Bu on Unlock If is in the applica on set security start automa c inspec on by password is necessary enter operator password before every start automa ...

Page 5: ...ROI Region of Interest in which is performed measurement Every ROI element line rectangle circle has in right bo om corner own numeric iden fier and according se ng of applica on ROI shows the current maximal and minimal temperature in this area Figure 1 4 Window with thermographic video signal right temperature range bo om status bar le inputs signals By click in the window with thermographic vide...

Page 6: ...s c which is evaluated in ROI Sta s c is calculated for all pixels in ROI Current Value Current value of sta s c in ROI Criterion Criterion which is in sta s c checked during the measurement Last Result Value of criterion a er last measurement Operator Comparison operator with which is evaluated Last Result against Criterion Value during mea surement Criterion Value Set reference value of criterio...

Page 7: ...ons The total number of inspec ons from start of automa c inspec on OK Inspec ons The number of inspec ons when criterion is met all row is green NOK Inspec ons The number of inspec on when criterion is not met at least one row is red Number of Log Posi on Displays how many logs can be wri en on disc before filling Log Disc Space Indicates a disc is full If lights green with word Enough there is en...

Page 8: ... Se ngs are displayed con nuous waveform sta s c each ROI in me even outside measurement In this chart all waveforms are drawn solid line Legend assigning a color of line to each ROI is on the right next the chart Figure 1 8 Chart with course in me Chart with temperature profiles In chart Temperature Profiles on the le of main screen according to se ngs in tab App Se ngs are displayed temperature pr...

Page 9: ...uts on the right of main screen display value of 1 4 measured area either from current measure ment or con nuously at me depending on se ngs In the middle is displayed temperature value of measured area at the top is displayed cap on of measured area and at the bo om is displayed which sta s c is within the measured area evaluated Figure 1 10 Numeric outputs measured value Current state of inputs ...

Page 10: ...Trigger 1 and right column for Trigger 2 If input is ac ve his indicator lights green Figure 1 11 Table with current state of inputs signals E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 9 ...

Page 11: ...e le tab in bo om panel of the applica on will be unlocked The password is able to change in the tab App Se ng A er enter correct password is able to shot down or restart controller by clicking bu on Shut down PC or Restart PC Clicking bu on Show Log to see all log informa on about ThermoInspector number of performed image compensa on and temperature of camera in me Figure 2 1 Dialog for entering ...

Page 12: ...streaming image from camera for case that a camera will be connected or disconnected For unique iden fica on of cameras are displayed in the list serial numbers of the cameras in case of cameras A315 A615 E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 Al...

Page 13: ...s per second between 3 60 frames per second for A315 and between 3 50 frames per second for A615 Windowing This se ng is available only for camera A615 Allows reducing camera resolu on in half or quarters and thus increasing the frame rate to double or quadruple Se ng IP address Se ng camera s IP address can be performed automa cally when the op on Automa c Camera IP is selected or manually by se ...

Page 14: ...f there is no protec ve window used must be set to 1 The transmission of the protec ve germanium window is at normal opera ng tempera ture equal to 0 98 but decreases with rising temperature If the ambient temperature is during the measurement higher than 50 C reduce the transmission to 0 85 Accurate determina on of transmission is carried out using a calibra on black body For qualita ve measureme...

Page 15: ...15 A615 and allows automa c camera focus on the object Select Camera Let you select individual camera from list of connected cameras whose thermographic signal will be displayed at the top le window In this way selected camera is possible change proper es in se ngs Image Setup When you select All Cameras image from all connected camera will be displayed but you cannot change any se ng of camera or...

Page 16: ...on is performed automa cally camera so it may perform any me during the measurement Synchronous a er me s The compensa on is performed automa cally at user specified intervals Interval is set in the numerical field to the right Synchronous a er num of measurements The compensa on is performed a er comple on of the specified number of measurements Number of measurements a er which the compensa on is e...

Page 17: ...the set interval and measurement con nues Select Camera Field Image freezing me during calibra on sets the me that the video is paused when automa c compensa on is performed This me depends on the specific type of camera it is generally in the range of 500 ms 1500 ms Select Camera Sets parameters for automa c reconnec on camera when it is disconnected or an error in the displayed data Reconnect Int...

Page 18: ...bra on Temperature enter on the keyboard Black Body Calibra on is the value that the camera should indicate in the point this value is entered on the keyboard Calibra on is ac vated or deac vated by clicking tot check box Load Calibra on To calibrate individual cameras is necessary to be selected the relevant camera in field the Select Camera It is possible to calibrate each camera When selec ng Al...

Page 19: ...age 2 2 Tab App Se ngs On the tab App Se ngs is possible modify various opera onal se ngs ThermoInspector Figure 2 8 Tab App Se ngs 2 2 1 Administrator Se ngs In the following sec ons you can set a password and behavior of the applica on in administrator mode E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51...

Page 20: ...naging users User of system Figure 2 10 In this dialog you can add Add User bu on and delete Delete User selected users operators in the table For adding a user you must enter a user name field User and password field Password Clicking Keyboard bu on is possible call up on screen touch keyboard E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29...

Page 21: ... will be saved to the record of produc on together with the name of the user who performed the opera on If the users table is empty it is not necessary enter the password when controlling the automa c inspec on Start in Admin Mode When checked the applica on is run in administrator mode If the box is not checked the applica on automat ically starts in operator mode Log off Automa cally E mail and W...

Page 22: ... elements will include Status bar in Operator Mode General OK NOK Icon Shows the result of the inspec on a er each measurement If all condi ons are met in the table all rows of green the indicator lights green with the words All ROI OK If any of the condi ons are not met in the table at least one red line the indicator light is red with the word All NOK ROI Running Time Informa on It displays the ...

Page 23: ...OI during the last measurement over me Temperature Profiles Shows the temperature profiles of each ROI in me Graph Pale e Sets display pallets for handling graph zoom and shi chart Graph Legend Sets the display of legend with individual ROI Time Window Length Sets the length of the window which displays data in me This se ng is available only for Con nuous Chart Sampling Interval Sets the speed of d...

Page 24: ...Server Ability to send measured values over a TCP server on the local network Minimum Maximum and coordinates of these values Access to the data is possible to set the port It is necessary restart applica on a er select this check box Values are sending con nuously every 250 ms in format TIME 16 23 32 253 ROI1 min 32 55 max 42 53 mincoords 125320 maxcoords 202 55 ROI2 min 35 55 max 46 53 mincoords...

Page 25: ...r you need to create a serial line between the reader and controller This happens automa cally when reading code that will always appear when selec ng Barcode or whenever you start the program with a selec on of Data from Barcode Figure 2 13 Code for ini aliza on of barcode reader Se ngs Show dialog for set EthernetIP COM Barcode Reader configura on RAW It allows to show RAW data from camera Celsiu...

Page 26: ... with daily records are stored in the following types of data Record of the table with the defini on of measured areas Contains status of the table with the defini on of ROI a er each completed measurement The file format is csv and a separator character semicolon filename begins with the date and ends with string _table_log Record of sta s cs in measured areas Contains me course of sta s cs for all R...

Page 27: ... data records during the inspec on to duplicate paths e g a portable flash drive Enable Cyclic Logging Enable disable saving of record of sta s cs in measured areas in each frame only for any number of hours specified in the field on the right the older data overgreasing newer This se ng is only possible to adjustthe measurement NontriggerEvalua on These recordsaresaveddirectlyto a folder C Users Use...

Page 28: ...e used tools point line rectangle polyline polygon and ellipse A er adding the new measured area will appear in the table with defini on of the measured areas a new line corresponding the newly added areas Drawn metered area can be edited by the second tool from the pallet Arrow Arrow can pull the points and edges of the measured areas so that these areas edit or move To delete all measured areas y...

Page 29: ...oduct can by change any me expect me during measurement by operator via click to drop down menu or automa cally from message from PLC via TCP IP protocol serial communica on RS 232 485 EthernetIP or Bar code reader Parameters for communica on is sent 4 byte string with number of product e g 0001 0002 For TCP IP is necessary set IP address of server on PLC and port is 6341 For serial communica on a...

Page 30: ... on For EthernetIP is necessary to set the IP address the tag where will be read and possibly Tag on where to write and frequency of reading wri ng in a dialog box by pressing Se ngs E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only f...

Page 31: ...with bu on OK Figure 2 19 Change name of product and adding barcode 2 3 3 Se ng evalua ng measured areas Each measured area ROI in the table with the defini on of measured area has corresponding row in which is displayed se ng of area and current value of set sta s cs To set evalua on of temperature in the ROI you need to click on the appropriate box you want to edit A er E mail and Web support wor...

Page 32: ...deo frames Max Value From en re course of sta s cs in me are determined maximum value Min Value From en re course of sta s cs in me are determined minimum value Operator Mathema cal operator through which will be calculated criterion compared with the reference value You can choose between these operators meaning the calculated criterion is more than less than equal more than or equal less than or...

Page 33: ...ca on Display Minimum Temperature If the box is checked the in the window with the video signal is shown the current minimum temperature and its loca on Enable Min Max Temperature over TCP IP To enable disable sending the values of minimum and maxi mum temperatures over the TCP IP protocol Enable Envelope for Evalua on If the box is checked ROI will be evaluated according created envelope Switch G...

Page 34: ...ehavior of the digital outputs of the system and the possibility of recording of data about course of inspec on Figure 2 22 Tab Evalua on Mode 2 4 1 Evalua on Modes for Trigger X In the menu Evalua on Modes you can set method of launching inspec on Applica ons ThermoInspector allows measurements in four modes described below Depending on the selected mode will be on the tab made available se ngs a...

Page 35: ...elay between incoming digital input signal and the actual star ng to record measuring sequence This se ng makes sense especially if it is set to make automa c temperature compensa on at the beginning of the measurement then the delay is adjusted to a value equal to or greater than the dura on of the automa c compensa on Test Trigger This bu on allows you to simulate the input signals to be able to...

Page 36: ... se ng of Evalua on Triggers Allows the following se ngs Start Delay and Test Trigger which behave in the same way as in mode Fixed Time Measurement and Evalua on Sampling Interval Sets with which period will be performed measurement in Con nuous Evalua on A er this me measurement is performed and evaluated all the criteria in the table with the defini on of ROI Another measurement is performed aga...

Page 37: ... and Stop On the rising edge of the input signal at the input Start measurement is started with the rising edge of signal at the input signal the Stop measurement is finished Temperature Trigger The measurement is started and con nues un l the condi on is met for the trigger temperature set in Temperature Trigger Setup External Calibra on Trigger Enables input Calib this is possible to control auto...

Page 38: ...mage loca on of the tem perature trigger The trigger is always a square whose area is determined by percent the value of the field Area Size from the area of the whole thermographic image centered in clicks into the picture Area Size Se ng of size of the temperature trigger Cancel Canceling temperature trigger 2 4 3 Output Signal Se ngs Here is possible to set the behavior of the digital output sig...

Page 39: ...t indicated in the last row in the table with the defini on of measurement areas as emblem One If the selected operator All One ROI Is OK for ac vates the selected output it is necessary that the condi on was met in each of ROI from those that have in the column Output Outputs 1 5 set the corresponding out put This se ng is for the output indicated in the last row in the table with the defini on of ...

Page 40: ...ature set in the field at the top of the pale e and all temperatures higher than temperature in the field will be represented in the same color The lower the color in temperature pale e corresponds to the temperature set in a field under pale e and all lower temperatures will be represented with the same color When you click in the pale e with the le click opens a menu with types of color pale es to ...

Page 41: ...therm Figure 2 29 Se ngs isotherm Isotherm sets gray pale e for the whole picture and colors the selected part of the image by one selected color Threshold Max Sets the upper threshold isotherm Threshold Min Sets the lower threshold isotherm E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Rep...

Page 42: ...d of isotherm Between Colors the all pixels whose temperature is between the upper and lower threshold of isotherm Above and Below Colors the all pixels whose temperature is above the upper and below the lower the threshold of isotherm Display Isotherms Turns on and off the display isotherm E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048...

Page 43: ...he controller that generates a server provides data for the client in this applica on If the applica on connects to the server the IP address is saved in the configura on file and it may not be set again 3 2 Applica on setup Figure 3 2 Example of applica on with 4 images E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libo...

Page 44: ...on four smaller images see Figure 3 2 or only one large image see Figure 3 3 according switch Number of windows with camera Figure 3 3 Example of applica on with one images If One picture is selected you can choose which image to be displayed by selec ng the Select Camera or can be set automa cally changing the images a er the specified number of seconds when ac vated choice Image Rota on every 1 2...

Page 45: ...nts down the me un l the next automa c image compensa on Bu on Operator Mode use to close the applica on and return to the main applica on ThermoInspector E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values m...

Page 46: ... 4 1 On this LAN port is se ed Obtain an IP address automa cally so it automa cally connect ThermoInspector on the internet E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 45 ...

Page 47: ...Viewer Support side You have to download TeamViewer 13 from website of TeamViewer Buy the license and install it for commercial uses Then you can connect to the ThermoInspector remotely E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are onl...

Page 48: ...9 wire to CN4 09 pin 24V 2 Grounding CN3 10 pin 10 wire to CN4 10 pin GND 3 Data line All digital inputs and outputs are switched by a zero poten al E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may var...

Page 49: ...N6 04 pin 14 Output 5 CN6 05 pin 15 Output Memory Full CN6 07 pin 17 Output Ready CN6 08 pin 18 All GND pins and all 24 pins are common 4 Connect 24V to terminal board CN1 5 Connect cable to DIO port and terminal board CN2 E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 ...

Page 50: ...e Zero Poten al Size W x D x H 260 x 215 x 79mm Weight 4 2 Kg Power Input Voltage DC IN 6 36V 120W Max E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 49 ...

Page 51: ...ller E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 50 ...

Page 52: ... controller E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 51 ...

Page 53: ...l Size W x D x H 538 x 329 x 53mm Weight 5 8 Kg Power Input Voltage DC IN 6 36V 120W Max E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 52 ...

Page 54: ...nt of connector on controller E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 53 ...

Page 55: ...r Figure 5 10 Power Input Connector E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 54 ...

Page 56: ...al Temperature 20 C to 60 C Humidity 10 to 95 Protec on IP65 Gusts IEC 60068 2 27 Vibra on IEC 60068 2 64 Note In case of mechanical damage to the lens of thermocamera can cause irreversible damage and must be purchased new thermocamera In this case the guarantee does not apply on ThermoInspector E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No ...

Page 57: ...e This liquid prevents drying marks on the lens Equipment Co on wool Procedure 1 Soak the co on wool in the liquid 2 Twist the co on wool to remove excess liquid 3 Clean the lens one me only and discard the co on wool Warning Make sure that you read all applicable MSDS Material Safety Data Sheets and warning labels on containers before you use a liquid the liquids can be dangerous Cau on Be carefu...

Page 58: ...ve coa ng is not possible and is required to change the lens E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 57 ...

Page 59: ...r Mode E mail and Web support workswell eu www workswell eu Mobile 420 725 877 063 ID Reg No 29048575 VAT No CZ29048575 Headquarters Libocka 653 51b Prague Czech Republic Revision 2 6 EN 14th Feb 2019 All pictures are only for illustra on Real values may vary 58 ...

Page 60: ...upport workswell eu Headquarters Libocka 653 51b 160 00 Prague6 Czech Republic Branches Meziricska 100 756 61 Roznov p R Czech Republic Company contact details Mobile 420 725 877 063 E mail info workswell eu Web www workswell eu Univerzitni 1 010 08 Zilina Slovak Republic ...

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