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Woodward easYgen-2000 Series Application Manual Download Page 7

Manual 37429 

easYgen-2000 Series - Genset Control 

 

 

 

 

© Woodward 

Page 7/41 

Chapter 1. 

General Information 

 

  Type 

English 

German 

   

 

 

easYgen-2000 Series 

  easYgen-2000 Series - Installation 

 

37426 

DE37426 

  easYgen-2000 Series - Configuration 

 

37427 

DE37427 

  easYgen-2000 Series - Operation 

 

37428 

DE37428 

  easYgen-2000 Series - Application 

this manual 

 

37429 

- 

  easYgen-2000 Series - Interfaces 

 

37430 

- 

  easYgen-2000 Series - Parameter List 

 

37431 

DE37431 

  easYgen-2000 Series - Brief Operation Informa-

tion 

 

37432 

DE37332 

Table 1-1: Manual - overview 

 

Intended Use

 The unit must only be operated in the manner described by this manual. The prerequisite for a 

proper and safe operation of the product is correct transportation, storage, and installation as well as careful oper-

ation and maintenance. 

 

Summary of Contents for easYgen-2000 Series

Page 1: ...37429 Application Software Version 1 xxxx Manual 37429 easYgen 2000 Series Genset Control...

Page 2: ...ned off before disconnecting the battery from the system Electronic controls contain static sensitive parts Observe the following precautions to prevent dam age to these parts Discharge body static be...

Page 3: ...ring the Analog Input for Real Power Set Point 18 Configuring the Load Controller 18 Viewing the Load Set Point on the easYgen 19 Creating Self Toggling Pulsing Relays Using LogicsManager 20 Performin...

Page 4: ...Series Genset Control Page 4 41 Woodward Connecting a Landline Modem 36 Function 36 Preconditions for this Example 36 Connection 37 easYgen Settings 37 ToolKit Settings 38 Phoenix Modem Settings 38 W...

Page 5: ...figuration Flag 2 timer 23 Figure 4 11 Configuration Start w o load 23 Figure 4 12 Example remote start request 24 Figure 4 13 Example remote acknowledgement 25 Figure 4 14 Example command variable 26...

Page 6: ...le 4 2 Configuration of the rated generator power 18 Table 4 3 Configuration of the analog input for real power set point 18 Table 4 4 Configuration of the analog input for real power set point ToolKi...

Page 7: ...428 easYgen 2000 Series Application this manual 37429 easYgen 2000 Series Interfaces 37430 easYgen 2000 Series Parameter List 37431 DE37431 easYgen 2000 Series Brief Operation Informa tion 37432 DE373...

Page 8: ...ressure etc Engine start stop Engine generator protection relay output to open GCB Application mode 1oc open close GCB 1 CB control refer to page 11 Measuring of engine generator parameters i e voltag...

Page 9: ...reply from the circuit breakers These replies are used to define whether it controls frequency shares the load with other gensets or performs active load control The following feedback signals are us...

Page 10: ...application modes the feedback reply from the circuit breakers These replies are used to define whether it controls frequency shares the load with other gensets or performs active load control The fol...

Page 11: ...Application mode 1oc The easYgen requires in all application modes the feedback reply from the circuit breakers These replies are used to define whether it controls frequency shares the load with othe...

Page 12: ...application mode Figure 2 4 Application mode 2oc The easYgen requires in all application modes the feedback reply from the circuit breakers These replies are used to define whether it controls frequen...

Page 13: ...ple Genset Applications Overview Figure 3 1 Multiple genset application mode In a multiple unit mains parallel application all easYgens need the same signals for mains voltage and current reply signal...

Page 14: ...this example 3 generators each with 80 kW rated power are available The recommended minimum load for the generators is 40 kW The minimum running time is 180 s Configuring Load Dependent Start Stop Fro...

Page 15: ...guration of load dependent start stop IOP Configuring Load Dependent Start Stop Mains Parallel Operation Additional assumptions are valid for mains parallel operation MOP The first generator is only s...

Page 16: ...parameters ID Parameter Value Comment 2802 On Off On Emergency operation is enabled 2800 Mains fail delay time 3 00 s Emergency operation is initiated if the mains fail for a t least 3 seconds 3408 Em...

Page 17: ...leading for more than 30 seconds a class B warning alarm is initiated If the power factor exceeds the desired range further and enters the red shaded areas starting at 0 5 lagging or 0 6 leading for 1...

Page 18: ...s indicated 1104 Wire break alarm class Class B An alarm of class B will be issued in case of a wire break 1105 Self acknowledge wire break No A wire break is not automatically cleared after it has be...

Page 19: ...d above the Setpoint screen may be viewed from the main screen by se lecting Main menu Setpoints Figure 4 3 shows the Setpoint screen with enabled load setpoint 2 DI 04 is energized This is indicated...

Page 20: ...t which can be programmed with a function like low battery voltage to get a blink ing warning light Relay 2 is the discrete output DO 2 and Flag 5 is used as an auxiliary flag Relay 2 will be ON energ...

Page 21: ...zation and configuration application Preliminary Conditions We recommend to reset the unit to factory settings before proceeding Refer to the System Management section of the Parameters chapter in the...

Page 22: ...he correct test mode depends on your local specifications Test With Load This is the LogicsManager function Start req in AUTO parameter 12120 No special message appears on the display If the mains fai...

Page 23: ...ive day 15 The active day is enabled every fifteenth of the month 1662 Active hour 10 The active hour is enabled between 10 00 and 11 00 am every day Table 4 6 Timer configuration The LogicsManager fu...

Page 24: ...is sequence Parameter Configuration Application config Automatic run config Navigate to the entry Start req AUTO by using the and softkeys and press to enter the Start req AUTO LogicsManager screen Fi...

Page 25: ...7430 for a description of how to configure the LogicsManager functions via Modbus NOTE All interfaces access to the same bits The command variable 04 13 Remote request remains enabled in the easYgen u...

Page 26: ...a start via Modbus Bit 0 Start Bit 1 Stop Bit 4 Acknowledgement Bits 2 and 3 must be 0 for the watchdog Please refer to the Interface Manual 37430 for a description of how to enable control bits via...

Page 27: ...ob jects The easYgen may either be configured directly using the display screens or using the ToolKit software The fol lowing screenshots show both options Transmit PDO The easYgen must be configured...

Page 28: ...Figure 4 16 Configuration of RPDO1 for an IKD 1 IKD 1 Configuration Refer to the IKD 1 Manual 37135 for the configuration of the unit and the parameters concerned Please note that the DPC cable P N 54...

Page 29: ...Control Woodward Page 29 41 Baudrate Configuration The baud rate must be configured identical in the easYgen and the IKD 1 The following example shows the con figuration of both units to 250 kBd Figu...

Page 30: ...a second IKD 1 shall be connected to the easYgen the following settings must be made to TPDO2 and RPDO2 in the easYgen Figure 4 19 Configuration of the easYgen for a second IKD 1 The second IKD 1 mus...

Page 31: ...ameter Value Comment 5200 Data source 00 03 Speed bias A speed signal will be output 5201 Selected hardware type User defined A user defined hardware type will be used 5208 User defined min output val...

Page 32: ...ht serial cable for connecting the DPC with the GSM modem Wireless modem INSYS GSM 4 2 with antenna http www insys tec de SIM card with data transfer enabled to be enabled by the GSM provider PC or no...

Page 33: ...figured in the modem ID Parameter Value Comment 3163 Baudrate 9600 Bd The baud rate is set to 9600 Baud 3161 Parity No The transmission protocol is configured without parity 3162 Stop bits One The tra...

Page 34: ...tronics provides the application software HS COMM to configure the GSM modem for the ap plication Refer to the operation manual of the modem for detailed information The following settings show an exa...

Page 35: ...arm Output 1 tab The phone number and the text can be set as required Figure 4 26 Configuring alarm input 1 in the GSM modem software Make the following settings on the Alarm Output 2 tab The phone nu...

Page 36: ...cable for connecting the DPC with the modem Phoenix PSI data fax modem RS232 www phoenixcontact com PC or notebook with Windows XP or Vista with modem we recommend to use the Windows standard driver...

Page 37: ...ud rate is set to 4800 Baud 3161 Parity No The transmission protocol is configured without parity 3162 Stop bits One The transmission protocol is configured with one stop bit 7901 Enable ServLink prot...

Page 38: ...nix Modem Settings The settings refer to an example for sending an alarm message via fax Descriptions of the individual parameters can be taken from the operation manual of the modem DIP Switches All...

Page 39: ...set Control Woodward Page 39 41 To configure the modem proceed as follows Configure the COM port The phone number and the text can be set as required These settings configure the modem to accept an in...

Page 40: ...discrete inputs it is required to connect battery negative B to ground and func tion earth terminal 55 Moreover DI common terminal 43 must be connected to Power supply 12 24 V ter minal 53 minimum wi...

Page 41: ...9 70565 Stuttgart Germany Phone 49 0 711 789 54 0 Fax 49 0 711 789 54 100 stgt info woodward com Homepage http www woodward com power Woodward has company owned plants subsidiaries and branches as wel...

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