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Rev 3.0/10-06 

QUADRA-TILT ROTATOR • DC-VOLTAGE 

Page 14

Monitoring Vacuum Indicators 

The low vacuum warning light and both vacuum gauges must remain completely visible to the 

operator, so that they can be monitored throughout the entire lift. 

WARNING:  Vacuum indicators must be visible to operator throughout entire lift. 

If the vacuum system experiences leakage while the lifter is attached to the load, the vacuum 

pump turns on automatically, as required to maintain sufficient vacuum for lifting the maximum 
load weight.  The low vacuum warning light also turns on and remains illuminated while the 

pump is running, to signal the reduction in vacuum to the operator. 
If the pump and warning light turn on while you are lifting a load, make sure both vacuum 
gauges show a vacuum level of 16" Hg [-54 kPa] or higher.  If not, move away and stay clear of 

the load until it can be lowered to the ground or a stable support. 

WARNING:  Stay clear of any suspended load while vacuum level is lower than 

16" Hg [-54 kPa]. 

Discontinue lifter use until the cause of the vacuum loss can be determined.  If the pump runs at 

intervals of ten minutes or less while the lifter is attached to clean, smooth, nonporous materials, 

the leakage is likely to be in the vacuum system.  In this event, perform the V

ACUUM 

T

EST

 (see 

MAINTENANCE) and inspect the vacuum pads for damage (see MAINTENANCE: V

ACUUM 

P

AD 

M

AINTENANCE

: Inspection).  If the vacuum loss cannot be remedied immediately, perform 

inspection and maintenance as needed to identify and correct any deficiency before resuming 

normal operation of the lifter. 

Controlling the Lifter and Load 

When the vacuum indicators show that the lifter is ready, use the hoisting equipment to raise the 

lifter and load as needed to clear any obstacles in their path.  Use the control handle to keep the 
lifter and load in the desired orientation while they are suspended from the crane.  Once 

sufficient clearance is established, the load can be rotated or tilted as desired (see T

R

OTATE THE 

L

OAD 

E

DGEWISE

 or T

T

ILT THE 

L

OAD

 to follow). 

In Case of Power Failure 

The lifter is equipped with 2 vacuum reserve tanks, designed to maintain vacuum temporarily in 

case of a failure at the lifter's power source. 

WARNING:  Stay clear of any suspended load in the event of a power failure. 

Although the lifter is designed to support the load for at least 5 minutes without power, this 

depends on many factors, including the condition of the load and the lifter’s vacuum system (see 

INTENDED USE: L

OAD 

C

HARACTERISTICS

 and MAINTENANCE: V

ACUUM 

P

AD 

M

AINTENANCE

,

 

V

ACUUM 

T

EST

).  If a power failure occurs, keep all personnel clear of the suspended load until it can safely 

be placed on the ground or a stable support.  Correct any deficiency before resuming normal 

operation of the lifter. 

Summary of Contents for MRTA611LDC

Page 1: ...AL NUMBER __________ QUADRA TILT ROTATOR DC VOLTAGE WITH DUAL VACUUM SYSTEM READ ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS LIFTER DESIGNED FOR THE MATERIALS HANDLING PROFESSIONAL P O Box 368...

Page 2: ...ng Temperatures 15 to 105 F 9 to 40 C Service Life This lifter is designed to have a service life of at least 20 000 lifting cycles when used as intended Wiring Diagram The following wiring diagram is...

Page 3: ...d Capacity or attempt to lift loads the lifter is not designed for see INTENDED USE LOAD CHARACTERISTICS Never attempt to lift cracked or broken glass with this lifter Always position the vacuum pads...

Page 4: ...nce in each section Standard MRTA611LDC shown 1 LIFT SPOOL 8 AIR FILTER 15 VACUUM PUMP 2 LIFT BAR 9 LOW VACUUM WARNING LIGHT 16 VACUUM PAD 3 BATTERY 10 VALVE HANDLE with MOVABLE MOUNT 4 BATTERY GAUGE...

Page 5: ...with restraining latch to prevent lift spool from slipping off under any circumstances If the lifter is equipped with optional tilt locks make sure they are disengaged see OPERATION TO LIFT AND MOVE T...

Page 6: ...ame configurations to accommodate different load dimensions and weights see SPECIFICATIONS Pad Spread and Load Capacity The following illustration shows several possible configurations Select a config...

Page 7: ...o calculate the load capacity when some vacuum pads are removed consult the Per Pad Load Capacity see SPECIFICATIONS and multiply by the number of pads currently in use Make sure all vacuum hoses are...

Page 8: ...end of the extension arm in its socket on the pad frame so that the holes align for the cotterless hitch pin 3 Secure the extension arm in the pad frame by pushing the cotterless hitch pin through th...

Page 9: ...he vacuum pads without breaking or otherwise being damaged The allowable overhang depends on the kind of load material being lifted the thickness of the material and the angle at which it is handled i...

Page 10: ...owing restrictions WARNING Never use lifter in dangerous environments This lifter is not intended for use in any environment that is inherently dangerous to the operator or likely to compromise the li...

Page 11: ...k battery energy before using lifter See MAINTENANCE BATTERY TEST Perform all inspections and tests required by the INSPECTION and TESTING SCHEDULES see MAINTENANCE In addition if the lifter has been...

Page 12: ...aximum load weight see TO LIFT AND MOVE THE LOAD Load Capacity and the Warning Light to follow The valve handle must remain in the APPLY position throughout the entire lift WARNING Keep valve handle i...

Page 13: ...t a test to determine whether the lifter is designed to lift the load as follows 1 Make sure the lifter s vacuum generating system is functioning correctly see MAINTENANCE VACUUM TEST 2 Apply the vacu...

Page 14: ...loads or other causes of incidental loading Tilt locks are intended as a secondary safety device and do not eliminate the need to center the load correctly on the pad frame see TO APPLY THE PADS TO A...

Page 15: ...T see MAINTENANCE and inspect the vacuum pads for damage see MAINTENANCE VACUUM PAD MAINTENANCE Inspection If the vacuum loss cannot be remedied immediately perform inspection and maintenance as neede...

Page 16: ...Remember that the load requires more vertical space when tilted to the upright position as well as more horizontal space when tilted to the flat position Make sure there is sufficient clearance for th...

Page 17: ...cuum pads and all other components from damage while in transit Storing the Lifter Use the covers supplied to keep the vacuum pads clean In accordance with CE Standard EN 13155 the lifter is designed...

Page 18: ...er s structure for visual damage Examine the vacuum system including vacuum pads fittings and hoses for visual damage Examine the air filter for conditions requiring service see AIR FILTER MAINTENANCE...

Page 19: ...h the vacuum generating system Note After the test is completed move the valve handle to the RELEASE position power off before reconnecting the battery 4 Raise the load a minimal distance to assure th...

Page 20: ...ate an energy level that is higher than actual due to a surface charge on the battery After the pump runs for approximately one minute the surface charge dissipates allowing the operator to take an ac...

Page 21: ...urface contamination must be thoroughly cleaned see Cleaning discussion to follow Over time the rubber in a pad may experience hardening or leaching of chemicals resulting in stiffness or surface glaz...

Page 22: ...ean the face of each vacuum pad as previously directed see VACUUM PAD MAINTENANCE Cleaning 2 Apply the lifter to a clean smooth nonporous surface The surface should be flat or possess no more curvatur...

Page 23: ...amaged Note Do not attempt to remove the snap ring on the bowl 2 Remove any liquid or other contaminants in the bowl and determine whether the filter screen needs further attention see Conditions Requ...

Page 24: ...5 1 Remove the four head screws 1 and remove the head 2 2 Turn the head upside down and remove the four valve plate screws 9 3 Lift out the valve plate 6 to access the exhaust valve flapper and head g...

Page 25: ...pped with the Dual Vacuum System have 2 vacuum switches Directions are the same for these lifters except that each vacuum switch must be tested and adjusted individually When you are evaluating vacuum...

Page 26: ...um level turn the screw counter clockwise when viewing vacuum switch from end with electrical connectors 2 Recheck the vacuum switch setting following each 1 6th turn of the adjustment screw In order...

Page 27: ...light 1 64236 Vacuum Switch 1 4 NPT 2 64230 Roller Lever Switch 1 64200 Push Button Switch for battery test button 1 59080 Vacuum Control Valve w Handle for Dual Vacuum System 1 59028 Movable Pad Mou...

Page 28: ...d during use Repairs are required due to abnormal wear and tear The product has been damaged misused or neglected If a problem is not covered under warranty Powr Grip will notify the customer of costs...

Page 29: ...t exceed 88 dBa under any circumstances Furthermore if ambient noise measures 88 dBa the alarm volume must be set to maximum and the operator must remain within 2 60 cm of the warning buzzer in order...

Page 30: ...larm may sound in such circumstances consult the OPERATION section of the main instructions see TO APPLY THE PADS TO A LOAD Vacuum Level on Other Surfaces to determine whether the lifter can be used t...

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