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Rev 3.0/10-06 

QUADRA-TILT ROTATOR • DC-VOLTAGE 

Page 11

T

A

PPLY THE 

P

ADS TO A 

L

OAD

 

Positioning the Lifter on the Load 

Make certain that the contact surfaces of the load and all vacuum pads are free of any 

contaminates that could prevent the pads from sealing against the load (see MAINTENANCE: 
V

ACUUM 

P

AD 

M

AINTENANCE

).  Center the lifter’s pad frame to within 2" [5 cm] of the load center, 

since off-center loading can cause the load to rotate or tilt unexpectedly (see T

L

IFT AND 

M

OVE 

THE 

L

OAD

: About the Tilt Linkage to follow), and it may also damage the lifter.

5

  Make sure that all 

vacuum pads will fit entirely on the load’s contact surface (see SPECIFICATIONS: Pad Spread) 

and that they will be loaded evenly while lifting (see SPECIFICATIONS: Per-Pad Load Capacity).  
Then apply the lifter to the load so that all pads are touching the contact surface. 

Sealing the Pads against the Load 

Firm pressure at the center of the lifter helps the 

vacuum pads begin to seal against the load.  Pull the 
valve handle outward to the “APPLY” position (power 

on).  This energizes the vacuum pump, causing 
vacuum to be drawn at the pads immediately.  The red 

low vacuum warning light also turns on and remains 

illuminated until the lifter attains sufficient vacuum to lift the 
maximum load weight (see T

L

IFT AND 

M

OVE THE 

L

OAD

: Load Capacity and the Warning Light to 

follow).  The valve handle must remain in the “APPLY” position throughout the entire lift. 

WARNING:  Keep valve handle in “APPLY” position throughout lift. 

Note:  If a vacuum pad has been lying against a hard object (as during shipping), it may be 

slightly distorted.  Although initially it may be difficult to apply the pad to a load, this condition 

should correct itself with continued use. 

Reading the Vacuum Gauges 

The lifter is equipped with 2 vacuum gauges, which indicate the current vacuum level in each 
circuit of the lifter’s vacuum system.  The 

green

 range indicates vacuum levels sufficient for 

lifting the maximum load weight, whereas the 

red

 range indicates vacuum levels that are 

not

 

sufficient for lifting the maximum load weight.  Both gauge needles should show a sudden surge 
in vacuum as the vacuum pads seal against the load.  If it takes more than 5 seconds for the 

vacuum level to reach 5" Hg [-17 kPa] on either vacuum gauge, press on any pad that has not 
yet sealed. 

                                        

5

  The lifter is designed to handle the maximum load weight (see SPECIFICATIONS: Maximum Load Capacity) when the load’s 

center of gravity is positioned within 2" [5 cm] of the pad frame’s center point.  Occasional loading deviations are permissible, 
provided that the operator can maintain control of the load at all times and that the load weight is low enough to avoid damaging 
the lifter. 

TO APPLY

Summary of Contents for MRTA611LDC

Page 1: ...AL NUMBER __________ QUADRA TILT ROTATOR DC VOLTAGE WITH DUAL VACUUM SYSTEM READ ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS LIFTER DESIGNED FOR THE MATERIALS HANDLING PROFESSIONAL P O Box 368...

Page 2: ...ng Temperatures 15 to 105 F 9 to 40 C Service Life This lifter is designed to have a service life of at least 20 000 lifting cycles when used as intended Wiring Diagram The following wiring diagram is...

Page 3: ...d Capacity or attempt to lift loads the lifter is not designed for see INTENDED USE LOAD CHARACTERISTICS Never attempt to lift cracked or broken glass with this lifter Always position the vacuum pads...

Page 4: ...nce in each section Standard MRTA611LDC shown 1 LIFT SPOOL 8 AIR FILTER 15 VACUUM PUMP 2 LIFT BAR 9 LOW VACUUM WARNING LIGHT 16 VACUUM PAD 3 BATTERY 10 VALVE HANDLE with MOVABLE MOUNT 4 BATTERY GAUGE...

Page 5: ...with restraining latch to prevent lift spool from slipping off under any circumstances If the lifter is equipped with optional tilt locks make sure they are disengaged see OPERATION TO LIFT AND MOVE T...

Page 6: ...ame configurations to accommodate different load dimensions and weights see SPECIFICATIONS Pad Spread and Load Capacity The following illustration shows several possible configurations Select a config...

Page 7: ...o calculate the load capacity when some vacuum pads are removed consult the Per Pad Load Capacity see SPECIFICATIONS and multiply by the number of pads currently in use Make sure all vacuum hoses are...

Page 8: ...end of the extension arm in its socket on the pad frame so that the holes align for the cotterless hitch pin 3 Secure the extension arm in the pad frame by pushing the cotterless hitch pin through th...

Page 9: ...he vacuum pads without breaking or otherwise being damaged The allowable overhang depends on the kind of load material being lifted the thickness of the material and the angle at which it is handled i...

Page 10: ...owing restrictions WARNING Never use lifter in dangerous environments This lifter is not intended for use in any environment that is inherently dangerous to the operator or likely to compromise the li...

Page 11: ...k battery energy before using lifter See MAINTENANCE BATTERY TEST Perform all inspections and tests required by the INSPECTION and TESTING SCHEDULES see MAINTENANCE In addition if the lifter has been...

Page 12: ...aximum load weight see TO LIFT AND MOVE THE LOAD Load Capacity and the Warning Light to follow The valve handle must remain in the APPLY position throughout the entire lift WARNING Keep valve handle i...

Page 13: ...t a test to determine whether the lifter is designed to lift the load as follows 1 Make sure the lifter s vacuum generating system is functioning correctly see MAINTENANCE VACUUM TEST 2 Apply the vacu...

Page 14: ...loads or other causes of incidental loading Tilt locks are intended as a secondary safety device and do not eliminate the need to center the load correctly on the pad frame see TO APPLY THE PADS TO A...

Page 15: ...T see MAINTENANCE and inspect the vacuum pads for damage see MAINTENANCE VACUUM PAD MAINTENANCE Inspection If the vacuum loss cannot be remedied immediately perform inspection and maintenance as neede...

Page 16: ...Remember that the load requires more vertical space when tilted to the upright position as well as more horizontal space when tilted to the flat position Make sure there is sufficient clearance for th...

Page 17: ...cuum pads and all other components from damage while in transit Storing the Lifter Use the covers supplied to keep the vacuum pads clean In accordance with CE Standard EN 13155 the lifter is designed...

Page 18: ...er s structure for visual damage Examine the vacuum system including vacuum pads fittings and hoses for visual damage Examine the air filter for conditions requiring service see AIR FILTER MAINTENANCE...

Page 19: ...h the vacuum generating system Note After the test is completed move the valve handle to the RELEASE position power off before reconnecting the battery 4 Raise the load a minimal distance to assure th...

Page 20: ...ate an energy level that is higher than actual due to a surface charge on the battery After the pump runs for approximately one minute the surface charge dissipates allowing the operator to take an ac...

Page 21: ...urface contamination must be thoroughly cleaned see Cleaning discussion to follow Over time the rubber in a pad may experience hardening or leaching of chemicals resulting in stiffness or surface glaz...

Page 22: ...ean the face of each vacuum pad as previously directed see VACUUM PAD MAINTENANCE Cleaning 2 Apply the lifter to a clean smooth nonporous surface The surface should be flat or possess no more curvatur...

Page 23: ...amaged Note Do not attempt to remove the snap ring on the bowl 2 Remove any liquid or other contaminants in the bowl and determine whether the filter screen needs further attention see Conditions Requ...

Page 24: ...5 1 Remove the four head screws 1 and remove the head 2 2 Turn the head upside down and remove the four valve plate screws 9 3 Lift out the valve plate 6 to access the exhaust valve flapper and head g...

Page 25: ...pped with the Dual Vacuum System have 2 vacuum switches Directions are the same for these lifters except that each vacuum switch must be tested and adjusted individually When you are evaluating vacuum...

Page 26: ...um level turn the screw counter clockwise when viewing vacuum switch from end with electrical connectors 2 Recheck the vacuum switch setting following each 1 6th turn of the adjustment screw In order...

Page 27: ...light 1 64236 Vacuum Switch 1 4 NPT 2 64230 Roller Lever Switch 1 64200 Push Button Switch for battery test button 1 59080 Vacuum Control Valve w Handle for Dual Vacuum System 1 59028 Movable Pad Mou...

Page 28: ...d during use Repairs are required due to abnormal wear and tear The product has been damaged misused or neglected If a problem is not covered under warranty Powr Grip will notify the customer of costs...

Page 29: ...t exceed 88 dBa under any circumstances Furthermore if ambient noise measures 88 dBa the alarm volume must be set to maximum and the operator must remain within 2 60 cm of the warning buzzer in order...

Page 30: ...larm may sound in such circumstances consult the OPERATION section of the main instructions see TO APPLY THE PADS TO A LOAD Vacuum Level on Other Surfaces to determine whether the lifter can be used t...

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