Woods 208-2 Operator'S Manual Download

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Parts

32394 (Rev. 9/3/2004)

PARTS INDEX

Rotary Cutters
208-2 & M208-2

COMMON PARTS

MAIN FRAME

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

INPUT GEARBOX 1:1.35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

SPINDLE GEARBOX 1:1.35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

SLIP CLUTCH ASSEMBLY WITH 1-1/2” SQUARE SLIP SLEEVE SHAFT. . . . . . . 49

CHAIN SHIELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

WHEEL & TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

STUMP JUMPER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

CROSSBAR PULLER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

ADJUSTABLE SKID (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

PULL-TYPE UNITS ONLY

DRIVE SHAFT & SHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

REAR DRIVE ASSEMBLY WITH SPLINED TELESCOPIC SHAFT . . . . . . . . . . . . 47

FRONT 2/3 DRIVELINE WITH 1-1/2” SQUARE TELESCOPIC SHAFT . . . . . . . . . 50

FRONT 2/3 OF 3-JOINT DRIVE FOR SPLINED TELESCOPIC SHAFT . . . . . . . . . 51

TONGUE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

REAR HEIGHT ADJUSTMENT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

TAILWHEEL YOKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

PARKING JACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

SPRING ARM ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

HYDRAULIC CYLINDER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

MOUNTED UNITS ONLY

REAR DRIVE ASSEMBLY WITH TRI-LOBE TELESCOPIC SHAFT . . . . . . . . . . . . 47

INTEGRAL U-JOINT SHIELDING 1-1/2” SQUARE SHAFT . . . . . . . . . . . . . . . . . . . 49

FRONT HALF OF 2-JOINT DRIVE 1-1/2” SQUARE SHAFT . . . . . . . . . . . . . . . . . . 54

DRIVELINE - TWO LOBE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

SLIP CLUTCH DRIVE - TWO-LOBE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

TAILWHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

LINK & PIVOT ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

CATEGORY 1, 3-POINT HITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

CATEGORY 2, 3-POINT HITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

QUICK COUPLER BUSHING KIT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Summary of Contents for 208-2

Page 1: ...OPERATOR S MANUAL ROTARY CUTTER 32394Rev 9 3 2004 Tested Proven Unbeatable 208 2 M208 2 Serial Number 3000 Above ...

Page 2: ...specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record...

Page 3: ...NER SERVICE 15 DEALER SERVICE 21 ASSEMBLY INSTRUCTIONS 28 TROUBLE SHOOTING 39 INDEX TO PARTS LISTS 41 BOLT TORQUE CHART 68 BOLT SIZE CHART ABBREVIATIONS 69 INDEX 70 PRODUCT WARRANTY INSIDE BACK COVER REPLACEMENT PARTS WARRANTY BACK COVER Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad LEA EL INSTRUCTIVO ...

Page 4: ...anual is to assist you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and thes...

Page 5: ... putting into service or allowing anyone to approach the equipment Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full oper...

Page 6: ...ned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Never direct discharge toward people animals or property Do not operate or t...

Page 7: ...tch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt Before performing any service or maintenance disconnect driveline from tractor PTO Before working underneath disconnect drive line raise cutter lock transport bar in raised posi tion and block cutter securely Hydraulic system leak down ...

Page 8: ...nd in good condition Replace if dam aged Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers Leak down or failure of mechanical or hydraulic system can cause equipment to drop STORAGE Keep children and bystanders away from stor age area Follow manual instructions for storage ON MOUNTED AND SEMI M...

Page 9: ...PTO speeds higher than 540 RPM can cause equipment failure and personal injury WARNING 18866 D DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline 18864 C 1 PN 18864 3 PN 18866 9 FRONT AMBER REFLECTOR 20105 10 REAR RED R...

Page 10: ... CAN RESULT IN SERIOUS INJURY OR DEATH WARNING 18865 C 5 PN 18865 WARNING TO AVOID SERIOUS INJURY OR DEATH Read Operator s Manual available from dealer and follow all safety precautions Keep all shields in place and in good condition Operate mower from tractor seat only Lower mower stop engine and remove key before dismounting tractor Allow no children or untrained persons to operate equipment Do ...

Page 11: ...Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 SHIELD MISSING DO NOT OPERATE PUT SHIELD ON 18869 B DANGER 12 PN 18869 HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY GANGRENE OR DEATH n Check for leaks with cardboard never use hand n Before loosening fittings lower...

Page 12: ...actor PTO Before working underneath disconnect drive line raise cutter lock in transport position and block cutter securely Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop Keep all persons away from operator control area while performing adjustments service or maintenance If you do not understand any part of this manual and need assistance see y...

Page 13: ...l cutting height Attitude is adjusted using the attitude rod Make sure you tighten both nuts on attitude rod when adjustment is set Place transport bar in stored position before using hydraulic cylinder or ratchet to adjust cutting height Mounted A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor c...

Page 14: ...dition Replace if damaged ___Check that all shields and guards are properly installed and in good condition Replace if damaged ___Check that all hardware and cotter pins are prop erly installed and secured ___Check to ensure blades are sharp in good condi tion and installed correctly Replace if damaged ___Check that equipment is properly and securely attached to tractor ___Make sure driveline spri...

Page 15: ...ctor engine In heavy material brush etc use a slow ground speed for better shredding Use caution when operating on uneven terrain and be aware of the maneuverability of the cutter The operator should understand how to and be prepared to stop tractor and cutter quickly in an emergency Take all possible precautions when leaving tractor and cutter unattended disengage PTO lower cutter to ground shift...

Page 16: ...d position and the cutter should be securely blocked before working underneath cutter Failure to install safety devices could result in unit dropping unexpect edly Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic ...

Page 17: ...d unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for wor...

Page 18: ...se collect on or around parts particularly when operating in sandy areas The accompanying illustration shows the lubrication points The chart gives the frequency of lubrication in operating hours based on normal conditions Severe or unusual conditions may require more frequent lubri cation Use a lithium base grease with a No 2 NGLI consis tency for all locations Be sure to clean fittings thor ough...

Page 19: ...type access under shield lube all four side of shaft next to round tube Daily 6 Gearboxes check that all three are half full with a high quality gear lubricant with a viscosity index of 80W or 90W and an API service rating of GL 4 or 5 in gearbox es Daily 7 PTO Shaft front and rear U joints 10 hrs 8 Center U joint on 3 joint drive pull type 10 hrs 9 Torsion bars To prevent torsion bars from seizin...

Page 20: ...ck and cutting edge is toward direction of crossbar rotation Install pin 9 through blade 8 and push up tightly against crossbar 7 Install as many spacers 4 5 6 as possible allowing enough space for keyhole plate 3 to slide into groove of blade pin Keyhole plate must be installed with formed ears up as shown Insert lock clip 2 over keyhole plate and into blade pin groove and secure with bolt 1 It w...

Page 21: ...1 2 Bolt 1 3 4 11 10 13 9 14 8 12 7 6 4 5 4 3 2 1 1 Yoke and splined shaft 2 U Joint repair kit 3 Back Up plate 4 Friction disc 5 Clutch yoke and plate 6 Clutch hub assembly 7 Bushing 8 Compression spring 9 5 8 x 3 1 2 Bolt 10 7 16 x 3 1 2 Bolt 11 7 16 Hex locknut 12 3 8 Flanged locknut 13 5 8 Hex locknut 14 3 8 x 3 3 4 Bolt CD5205 14 1 3 4 13 12 1 2 6 9 8 7 11 5 4 4 3 10 1 Tri Lobe shaft and yoke...

Page 22: ...sion Connect driveline start tractor and engage PTO to slip the clutch Shut tractor off and disconnect driveline Tighten each of the bolts evenly until the springs are compressed to 1 3 4 CHAIN SHIELDING REPAIR Full chain shielding designed to reduce the possibility of thrown objects must be installed when operating in populated areas or other areas where thrown objects could injure people or dam ...

Page 23: ...rts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer GEARBOX MAINTENANCE Before beginning an...

Page 24: ...ips deep pitting or deep wear grooves are present Inspect gear shafts and sleeves Pay specific attention to areas where seals seat Check for cracks grooves nicks or bumps If damage cannot be repaired by resurfacing with emery cloth replace damaged part Inspect housings for damage paying specific attention to areas where seals seat Replace housing if damaged area cannot be resurfaced with emery clo...

Page 25: ...and housing to gearbox housing with four bolts Replace all shims or gaskets removed during disassembly Turn gear shafts to ensure they turn freely and seals are not dragging BLADE TIMING FIGURE 11 Torsion bars are designed to yield and twist when shock loads are encountered When twisted torsion bars are noted do not replace them Inspect blades and crossbars and be sure they are not hitting It will...

Page 26: ... vertical shaft bearing adjustment is correct Bearings should be just tight enough to remove all free play You should feel a slight drag caused by the seals but not enough drag to indicate pre loaded bearings IMPORTANT Incorrectly shimmed crossbars can cause costly damage to bearings and gearboxes Follow these steps to obtain a properly shimmed crossbar 1 Using emery cloth 220 or finer remove surf...

Page 27: ...der do not add that shim 4 When you are certain you have correctly determined the proper shim pack remove crossbar and apply blue Loctite retaining compound to vertical shaft When fit between shaft and crossbar is tight use Loctite sparingly When fit is loose completely coat shaft NOTE Do not apply Loctite to vertical shaft when installing a clamp type crossbar 5 Install crossbar on vertical shaft...

Page 28: ... and weld it to the crossbar with a 1 2 long weld IMPORTANT Attach welder ground directly to crossbar Fail ure to do so can ruin gearbox bearings UNIVERSAL JOINT REPAIR 1 Yoke 2 Cup and bearings 3 Snap ring 4 Journal cross Figure 13 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 14 Figure 14 2 With snap rings removed support d...

Page 29: ...t to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help 2 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap w...

Page 30: ...lled and in good condition Replace if dam aged Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to e...

Page 31: ...ding to values given on the bolt torque chart page 68 Tri lobe and splined shaft drives install similarly to 1 1 2 square shaft drive Attach clutch shield 2 to cutter frame with sheet metal screws 4 DB1954 1 Bolt 2 Lock clip 3 Keyhole plate 4 Spacer 5 Spacer 6 Spacer 7 Crossbar 8 Blade 9 Pin DB2195A 1 Slip clutch 2 Clutch shield 3 Key 4 Sheet metal screw 5 7 16 x 3 1 2 Bolt 6 7 16 Locknut 7 5 8 NC...

Page 32: ...ull Type Tongue Installation Figure 22 Attach tongue 3 to cutter main frame mast plates 4 by placing washer 6 on bolt 5 inserting sleeve 7 in mast plate and inserting bolt through mast plate and tongue Place washer 6 on bolt and secure with locknut 8 Repeat for opposite side of tongue Tighten hardware Install parking jack 1 and secure to tongue Figure 22 Tongue Installation Pull Type Attitude Rod ...

Page 33: ... Telescopic Installation Figure 24 Secure driveline carrier bearing to H frame with clevis pin 14 and cotter pin 10 Refer to Operation section for driveline height Attach front third of driveline 3 to rear two thirds of driveline 5 and tighten clamp bolt 17 and nut 15 Attach upper shield 4 to driveline carrier bearing with lockwashers 12 and bolts 11 Place hydraulic hose holder 2 on bolt 13 as sho...

Page 34: ...0 14 15 3 15 1 CD5207 1 H Frame 2 Hydraulic hose holder 3 Front 2 3 of 3 joint drive 4 Upper drive shield 5 Rear 1 3 of 3 joint 10 3 16 x 1 Cotter pin 11 3 8 x 1 Bolt 12 3 8 Lockwasher 13 1 2 x 5 1 2 Bolt 14 1 2 x 5 3 4 Clevis pin 15 1 2 Hex locknut 16 1 2 x 3 9 16 Spacer 17 1 2 x 2 Hex head cap screw GR8 ...

Page 35: ... 3 3 joint drive 4 Drive shaft shield 5 Shield support 6 Shield strap 10 3 16 x 1 Cotter pin 11 1 4 x 1 2 Stove bolts 12 1 4 Hex locknut 13 3 8 x 1 Bolt 14 3 8 Standard lockwasher 15 1 2 x 5 1 2 Bolt 16 1 2 x 5 3 4 Clevis pin 17 1 2 Hex locknut 18 1 2 x 3 9 16 Spacer 19 5 8 x 6 Bolt 20 41 64 x 1 x 9 16 Spacer 21 Cup washer 22 5 8 Hex locknut ...

Page 36: ...ue hardware Insert category 1 hitch pin 15 through bottom hole of cutter mast by inserting hitch pin 14 through top hole of cutter mast and secure with Klik pin 16 Tractor 3 point arms will be mounter inside the clevis bracket Figure 27 Category 2 3 Point Hitch Installation MTD DB2118 CATEGORY 1 3 POINT HITCH MOUNT 1 Right A frame half 2 Left A frame half 3 1 1 8 x 1 7 16 x 11 16 Spacer 4 3 4 Hex ...

Page 37: ...pivot arm 4 and through sleeve 5 in front slot Place another bolt 14 through next hole in pivot arm 4 and through sleeve 5 in rear slot of top link weldment 6 Secure both bolts with lockwasher 12 and nut 13 Check Chain Installation MTD Figure 29 Attach check chains 2 to cutter mast plate 4 with bolt 5 washer 6 and nut 7 as shown Install check chain brackets 3 on chain and secure together with bolt...

Page 38: ...ation MTD Figure 31 Attach adjustment braces 2 to lower holes of center and outside brackets at rear of cutter with bolt 4 and nut 5 as shown Attach tailwheel arm assembly 1 to lugs at rear right or left side of cutter frame with clevis pin 3 and cotter pins 8 as shown Install bolt 7 through hole in adjustment brace 2 and holes in tailwheel arm and secure with nut 60 Final adjustment will be neces...

Page 39: ...lding operation must be stopped when anyone comes within several hundred feet Install chain shielding as shown inserting bolts from inside out Be sure to use flange locknuts 7 on front shields and locknuts 6 on rear chain shielding When assembly is finished complete the Pre Delivery and Delivery checklists on page 40 Figure 32 Chain Shielding Installation A WARNING 1 Front chain shielding 2 Right ...

Page 40: ... 33 Adjustable Side Skid Installation Quick Coupler Bushing Kit Installation Optional Place sleeve 2 over category 2 pin and secure with spiral pin 3 Figure 34 Quick Coupler Bushing Kit MTD Stump Jumper Installation It is necessary to remove blades to install stump jumper pan Refer to Blade Installation Removal on page 18 Install Stump jumper on crossbars and install blades When installing stump j...

Page 41: ...nd speed too fast Reduce ground speed Excessive cutting height Lower cutting height Note Set height so blades do not frequently hit ground Excessive lush and tall vegetation Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Set skids above ground Blades hitting each other Twisted torsion bar Retime blades per instructions Twisted torsion bar Blades hittin...

Page 42: ...in place and in good condition Emphasize the increased safety hazards when instructions are not fol lowed ___ Present Operator s Manual and request that customer and all operators read it before oper ating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed ___ Show customer how to make sure dri...

Page 43: ... WITH 1 1 2 SQUARE TELESCOPIC SHAFT 50 FRONT 2 3 OF 3 JOINT DRIVE FOR SPLINED TELESCOPIC SHAFT 51 TONGUE ASSEMBLY 53 REAR HEIGHT ADJUSTMENT ASSEMBLY 57 TAILWHEEL YOKE ASSEMBLY 60 PARKING JACK 61 SPRING ARM ASSEMBLY OPTIONAL 62 HYDRAULIC CYLINDER OPTIONAL 64 MOUNTED UNITS ONLY REAR DRIVE ASSEMBLY WITH TRI LOBE TELESCOPIC SHAFT 47 INTEGRAL U JOINT SHIELDING 1 1 2 SQUARE SHAFT 49 FRONT HALF OF 2 JOIN...

Page 44: ...42 Parts 32394 Rev 9 3 2004 208 2 M208 2 MAIN FRAME ASSEMBLY PULL TYPE MOUNTED DB2153 18 Complete English Decal Set 19 English Safety Decal Set 20 French Safety Decal Set ...

Page 45: ...sion bar clamp 22 15831 2 Anti wrap washer 3 68 dia HARDWARE 25 11204 13 16 x 010 Shim washer 26 11036 3 4 x 1 1 2 x 18 GA Shim washer 27 11041 3 8 x 3 8 x 2 7 8 Key 28 1287 3 8 NC Wing nut 29 6778 5 16 NC Hex locknut 30 10509 5 16 NC x 2 1 2 HHCS GR5 31 839 3 8 NC x 1 HHCS GR5 32 24722 3 8 x 1 5 8 x 10 GA Flat washer 33 3699 1 2 NC x 2 HHCS GR5 34 11900 1 2 NC Flanged hex locknut 35 6100 1 2 NC x...

Page 46: ... 891 OD 9 11063 1 Horizontal gearbox housing with cups includes item 8 10 7832 4 5 8 NC x 2 1 2 HHCS GR5 11 10055 1 1 8 SQ x 5 1 4 OD O ring REF PART QTY DESCRIPTION 12 32364 1 Gear and shaft assembly 13 11209 2 010 Gearbox gasket 14 23675 1 1 Breather vent pipe plug 15 32359 2 3 00 OD x 2 00 ID x 31 Seal 16 4320 2 Bearing cup 3 50 OD 17 32391 1 Input gearbox housing with bearing cup includes one ...

Page 47: ...assembly 9 17215 1 005 Gearbox gasket 10 11209 2 010 Gearbox gasket 11 839 4 3 8 NC x 1 HHCS GR5 12 23057 1 1 2 NPTF Vented pipe plug 13 23051 1 Gearbox cover 14 11442 1 062 x 4 1 2 ID x 5 Gasket 15 11158 1 Vertical gear and shaft assembly HT 16 11114 2 Bearing cone 2 891 OD 17 17105 1 Spindle gearbox housing with cups includes cups 18 18 11115 2 Bearing cups 2 891 OD 19 11054 1 1 5 8 x 2 1 8 x 5 ...

Page 48: ... 4 24873 1 Drive shaft shield for square drive shaft 5 29686 1 Shield support 6 6747 1 Shield strap HARDWARE 10 1256 3 16 x 1 Cotter pin 11 1282 1 4 NC x 1 2 Round head screw 12 6128 1 4 NC Hex locknut 13 839 3 8 NC x 1 HHCS GR5 14 838 3 8 Standard lockwasher 15 12305 1 2 NC x 5 1 2 HHCS GR5 16 404 1 2 x 5 3 4 Clevis pin HT 17 1093 1 2 NC Heavy hex nut 18 7035 1 2 Schedule 40 x 3 6 16 pipe 19 1200...

Page 49: ... 2 long 6 13132 1 3 Joint drive bearing housing assem bly includes items 2 3 4 7 52394 2 Shield bearing kit 8 55142 1 Shield 2 75 x 2 03 x 38 9 includes item 7 9 55141 1 Shield 3 02 x 2 84 x 28 75 includes item 7 10 55139 1 1 5 16 Spline 30 long Yoke and Shaft 35 11 110 1 U Joint cross and bearing kit 35 12 13931 1 6S Clutch back up plate 13 19459 2 Friction disc 4 x 6 15 14 13928 1 6S Clutch yoke...

Page 50: ...8 NSS 1 Shield tube 9 30922 6 Retainer shield 10 30917 2 Chain shield tether 11 53479 1 Shield non rotating 3 19 x 3 00 x 33 7 includes items 6 10 12 NSS 1 Shield tube 2 95 x 2 76 x 35 6 13 NSS 1 Shield bell kit 60 inner 14 53486 1 Yoke tube profile 60 x 29 2 15 13927 6 HHCS 3 8 NC x 3 3 4 GR5 16 30953 1 Clutch yoke 17 19459 2 Friction disc 4 x 6 15 18 11576 1 Bushing 1 7 16 x 1 5 8 x 9 16 bronze ...

Page 51: ... 11 13927 6 3 8 NC x 3 3 4 Hex head cap screw GR5 12 13921 1 7 16 NC Hex locknut 13 6048 1 7 16 NC x 3 1 2 Hex head cap screw GR5 14 6239 1 5 8 NC Hex locknut 15 23141 1 5 8 NC x 3 1 2 Hex head cap screw GR5 Obtain Locally DB2160 A 1 75 NOTE Four Styles of driveshafts have been used on the 208 series cutters Check your driveshaft for square splined tri lobe or two lobe shape and order repair parts...

Page 52: ...886 1 1 4 x 1 4 x 1 1 4 Key 4 13132 1 3 Joint drive bearing housing assem bly 5 12128 1 062 x 72mm ID Snap ring 6 13133 1 1 1 2 ID Ball bearing 7 2985 1 1 4 28 Threaded 90 grease fitting 8 12531 1 3 Joint tubular shaft sleeve 43 9 115 1 Quick disconnect U joint yoke 10 117 1 Lock pin and spring 11 110 2 U joint repair kit 12 4663 1 Square shaft and yoke 13 4677 2 Nylon rectangular groove bearing 1...

Page 53: ...scription 1 52705 1 2 Joints shielded 2 55143 1 Yoke QD 1 3 8 6 35 Series 540 only includes 3 Ref Part No No No Used Description 3 52518 1 Slide lock yoke repair kit 4 110 2 U Joint cross and bearing kit 35R 5 55144 1 Square shaft and yoke 35 6 32448 1 Pin 37D OD x 2 375 7 55145 1 Yoke 35 x 1 19 Square bore 8 55148 1 Bearing drive shield 2 75 x 2 08 x 36 Steel Shielding 8 1009059 1 Nylon shield be...

Page 54: ...rd yoke 5 40764 2 Spring pin 10mm x 80mm package of 10 6 40588 1 Outer profile cut to length 7 40590 1 Guard outer half also includes items 9 10 and 11 cut to length 8 40591 1 Guard inner half also includes items 9 10 and 11 cut to length 9 40766 2 Bearing ring package of 2 10 40778 2 Screw package of 10 11 40777 2 Anti rotation chain 12 40589 1 Lock collar repair kit without yoke 13 15308 1 Yoke ...

Page 55: ...8296 1 Right corner chain plate 10 11905 2 3 8 x 19 3 4 Pin 16 chain 11 1256 3 16 x 1 Cotter pin 12 6100 1 2 NC x 1 1 4 Hex head cap screw GR5 13 765 1 2 NC Hex locknut 14 11900 1 2 NC Flanged hex locknut Obtain Locally DB2158 REF PART QTY DESCRIPTION 1 1 Parking jack 2 12550 1 Attitude rod assembly 3 9856 1 3 Joint tongue 4 Frame mast plate 5 30068 3 4 NC x 2 1 2 HHCS GR5 6 2864 3 4 SAE Flat wash...

Page 56: ... kit 4 115 1 QD U Joint yoke 1 3 8 5 117 1 Lock pin spring STANDARD Ref Part No No No Used Description 1 12506 1 Tubular shaft joint 22 complete 2 12507 1 Tubular shaft yoke 22 long 3 110 1 U Joint repair kit 4 115 1 QD U Joint yoke 1 3 8 5 117 1 Lock pin spring NOTE Four styles of driveshafts have been used on the 208 series cutters Check your driveshaft for square splined tri lobe or two lobe sh...

Page 57: ...nti rotation chain CD5578 14 17 18 19 8 8 Ref Part No No No Used Description 18 765 1 1 2NC Locknut 19 3489 1 1 2 NC x 3 Hex head capscrew GR5 20 40589 1 Lock collar repair kit without yoke 21 40590 1 Guard outer half also includes items 12 17 and 14 cut to length 22 40591 1 Guard inner half also includes items 12 17 and 14 cut to length 23 40731 1 Shaft assembly male half com plete with guard 24 ...

Page 58: ...SCRIPTION 1 45041 1 6 Spring clutch yoke plate 1340 2 19459 2 4 x 6 15 Friction disc 3 11576 1 1 7 16 x 1 5 8 x 9 16 Bronze bushing 4 53442 1 6 Spring clutch hub 1 1 2 w bushing 5 13931 1 6 Spring clutch back up plate 6 29687 6 Compression spring 1 15 x 25 x 2 2 7 13927 6 3 8 NC x 3 3 4 HHCS GR5 8 12914 6 3 8 NC Wide flange lock nut 9 6048 1 7 16 NC x 3 1 2 HHCS GR5 10 13921 1 7 16 NC Hex lock nut...

Page 59: ...wn 6 20380 1 Transport bar incl 18 20 7 1 Tailwheel height adjustment post 8 24098 1 1 1 4 Stroke control set 9 27267 1 1 Schedule 40 x 3 3 4 pipe 10 23650 1 Ratchet adjustment link optional HARDWARE Ref Part No No Description 15 18270 3 16 Safety pin 16 10290 1 4 x 1 4 90 Elbow with 1 16 restrictor 17 11893 1 4 x 1 2 Pipe reducer bushing 18 1266 3 16 x 1 1 2 Cotter pin 19 20409 7 8 x 3 Clevis pin...

Page 60: ...ase fitting 23 6185 2 1 4 x 2 1 4 Cotter pin 24 12889 2 3 32 SQ x 1 9 16 OD O Ring Obtain Locally DB2138 Dual Ref Part No No No Used Description 1 32378 1 Tailwheel arm asy includes items 2 22 2 11011 2 1 1 2 x 1 5 8 x 1 1 2 Bronze bushing 3 12905 1 Tailwheel yoke assembly Early Style or or 3 15580 1 Tailwheel Clevis Weldment Fork Style Use New Hub Only 4 1 Wheel assembly 5 32382 2 Tailwheel adjus...

Page 61: ...lwheel or or 16 12577 1 4 00 x 8 Solid tire and rim 15 5 OD 17 835 5 3 8 NC Hex nut plated 18 838 5 3 8 Standard lockwasher 19 19887 5 3 8 NC x 1 Hex head cap screw GR8 20 855 4 1 2 Extra heavy lockwasher 21 4119 4 1 2 NF x 1 Hex head cap screw GR5 Obtain Locally 14 DC2895 7 8 9 5 6 16 15 14 13 12 10 or 22 19 20 21 10 CD5764 11 Ref Part No No No Used Description 5 4674 2 3 8 Spiral pin 6 15580 2 T...

Page 62: ...eft wheel yoke assembly for laminated tire 5 12577 2 4 00 x 8 Tire with rim 5 wide 6 20092 1 Right spring loaded wheel yoke or or 6 20093 1 Left spring loaded wheel yoke 7 9935 1 Wheel yoke assembly 8 1 Frame and gearbox assem bly HARDWARE Ref Part No No Description 15 1285 1 4 x 1 1 2 Cotter pin 16 1258 1 2 NF x 1 1 8 Wheel bolt 17 378 5 8 NC x 5 Hex head cap screw 18 6239 5 8 NC Hex locknut 19 8...

Page 63: ...ck gearbox cover 3A Not available 4 25859 2 15 Tooth bevel gear 5 25860 2 5 32 x 1 1 4 Drive pin 6 25861 1 Jack crank handle 7 25862 1 Thrust bearing Obtain Locally DB1682 Ref Part No No No Used Description 1 12785 1 Stump jumper complete 2 32641 2 Stump jumper strap 3 230 8 5 8 NC Hex nut 4 1286 8 5 8 Heavy lockwasher 5 692 4 5 8 Standard flat washer 6 5607 4 5 8 NC x 1 1 2 Carriage bolt Obtain L...

Page 64: ...pression spring 4 16302 1 Right outer arm assembly or or 4 16303 1 Left outer arm assembly 5 2371 2 3 4 NC Hex locknut 6 10083 2 3 4 x 1 1 8 x 5 8 HT Bushing 7 5560 2 3 4 x 1 1 8 x 31 32 HT Sleeve 8 20089 2 Spring wheel yoke arm for 3 4 spring retaining bolt or or 8 20111 2 Spring wheel yoke arm kit for 5 8 spring retaining bolt includes items 1 2 8 9 9 25160 2 3 4 NC x 11 1 2 Hex head cap screw G...

Page 65: ...1 1 2 Square telescopic shaft 7 28285 1 Top link weldment 8 28287 2 Pivot arm 9 53443 1 Drive assembly complete 60 29 9 x 48 2 S C Tri Lobe REF PART DESCRIPTION 21 12274 5 8 NC x 2 1 4 HHCS HT 22 3632 5 8 Standard SAE flat washer 23 6239 5 8 NC Hex locknut 24 13087 3 4 x 1 1 8 x 2 1 2 HT Sleeve 25 28288 3 4 x 1 1 8 x 3 3 16 Sleeve 26 13759 3 4 NC x 2 1 4 HHCS GR5 27 2377 3 4 NC x 6 HHCS HT 28 2864...

Page 66: ...Back up washer 3 23544 1 Piston 4 23549 1 Cylinder rod clevis 5 23551 1 Cylinder rod 6 23545 4 Tie rod 7 23548 1 Cylinder barrel 8 23543 1 Rod end housing 1 1 4 bore 9 23546 1 Cylinder butt end REF PART DESCRIPTION HARDWARE 15 923 1 4 X 1 3 4 Cotter pin 16 6698 3 8 NC Hex locknut 17 23550 3 8 NC x 1 1 2 Socket head cap screw 18 1093 1 2 NC Heavy hex nut 19 11893 1 2 x 1 4 Pipe reducer bushing 20 1...

Page 67: ... 3 4 x 7 GA Flat washer 14 14334 2 3 4 NC x 3 Hex head cap screw HT 15 28307 2 Category 1 hitch pin 16 27542 2 7 16 x 11 32 Klik pin HT Obtain Locally DB2118 Ref Part No No No Used Description 1 28268 1 Right A frame half 2 28269 1 Left A frame half 3 27140 1 3 4 x 1 1 4 x 3 Sleeve 4 1450 1 3 4 NC Hex nut 5 2522 1 3 4 Standard lockwasher 6 28285 1 Top link weldment 7 14824 1 3 4 x 1 x 3 HT Sleeve ...

Page 68: ...ossbar puller complete 1 19914 2 Crossbar puller clevis 2 3097 4 5 8 NC x 4 1 2 Hex head cap screw GR5 3 230 4 5 8 NC Hex nut 4 24879 1 Pad assembly 5 24876 1 Tube assembly 6 24881 1 Screw assembly 7 24885 4 Crossbar puller link Obtain Locally DB2150 REF PART QTY DESCRIPTION 1 1 Frame and gearbox assembly 2 28274 2 Side skid 5 5607 8 5 8 NC x 1 1 2 Carriage bolt 6 1286 8 5 8 Heavy lockwasher 7 230...

Page 69: ... Rev 9 3 2004 M208 2 QUICK COUPLER BUSHING KIT OPTIONAL MOUNTED UNITS ONLY DB2152 REF PART QTY DESCRIPTION 1 24845 1 Quick coupler bushing kit 2 24795 2 1 1 8 x 1 7 16 x 2 3 4 Sleeve 3 26955 2 7 16 x 1 1 2 Spiral pin ...

Page 70: ...467 634 722 979 1020 1383 A SAE SERIES TORQUE CHART SAE Bolt Head Identification SAE Grade 2 No Dashes SAE Grade 5 3 Radial Dashes SAE Grade 8 6 Radial Dashes Diameter Thread Pitch Millimeters Wrench Size COARSE THREAD FINE THREAD Diameter Thread Pitch Millimeters MARKING ON HEAD MARKING ON HEAD Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 N m lbs ft N m lbs ft N m lbs ft N m lbs ft 6 x 1 0 10 mm...

Page 71: ...ocity CCW Counter Clockwise CW Clockwise F Female GA Gauge GR 5 etc Grade 5 etc HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM National Pipe Straight Mechanical NPT National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM O Ring Boss ...

Page 72: ...n ii Obtaining Replacement Manuals ii Orientation Blade Rotation 2 Specifications 2 Table of Contents 1 Warranty Product Inside Back Cover Replacement Parts Back Cover OPERATION Attaching Cutter to Tractor 11 Blades 13 Cutting Height Attitude Adjustment 11 Mowing Tips 13 Pre Operation Checklist 12 Recommended Speed 10 Side Skid Adjustment 13 Tractor Cutter Operation 13 Normal Mowing 13 Shredding 1...

Page 73: ...hrough the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ...

Page 74: ...ODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY O...

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