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Wood Stone FIRE DECK 11260 WS-FD-11260-CL Installation And Operation Manual Download Page 2

Fire Deck FD-9660 & FD-11260 Coal-Fired Oven 

Installation and Operation Manual

 

PG 

2 

OF

 40

M0292.00  JANUARY 2019

An ongoing program of product improvement may 
require us to change specifications without notice. 

WOOD STONE CORPORATION

1801 W. Bakerview Rd.
Bellingham, WA 98226  USA

TOLL FREE

 800.988.8103

TEL

 360.650.1111

FAX

 360.650.1166

E-MAIL

 

[email protected]

woodstone-corp.com

TABLE OF CONTENTS

TABLE OF CONTENTS

Fire Deck Coal-Fired Ovens

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3

Cautions & Warnings

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4

FD-9660-CL Specifications

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6

FD-11260-CL Specifications

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7

Unloading & Moving the Oven

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8

Optional Temp Caster Install

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9

Placing & Installation

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10

Installation Clearances

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11

Facade Requirements

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12

Venting

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13

Flue Adapter Installation

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15

Hood Specifications

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16

Hood Installation

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18

Gas Specifications

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19

Electrical Specifications

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21

Controller

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22

Initial Start-Up

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23

Daily Oven Operation

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24

Coal Use Overview

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25

Daily Maintenance

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30

Periodic Thermal Cleaning

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31

Troubleshooting Guide

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32

Electrical Diagrams

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33

Interlock Diagram

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36

Limited Warranty

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39

Summary of Contents for FIRE DECK 11260 WS-FD-11260-CL

Page 1: ...p com WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA COAL FIRED OVEN Stone Hearth Speciality Oven Gas Coal Combination Models FIRE DECK 9660 WS FD 9660 CL FIRE DECK 11260 WS FD 11260 CL DOC NO M0292 00 REVISED JANUARY 2019 Installation and Operation Manual ...

Page 2: ...E OF CONTENTS Fire Deck Coal Fired Ovens 3 Cautions Warnings 4 FD 9660 CL Specifications 6 FD 11260 CL Specifications 7 Unloading Moving the Oven 8 Optional Temp Caster Install 9 Placing Installation 10 Installation Clearances 11 Facade Requirements 12 Venting 13 Flue Adapter Installation 15 Hood Specifications 16 Hood Installation 18 Gas Specifications 19 Electrical Specifications 21 Controller 2...

Page 3: ...1 W Bakerview Rd Bellingham WA 98226 USA TOLL FREE 800 988 8103 TEL 360 650 1111 FAX 360 650 1166 E MAIL info woodstone corp com woodstone corp com FIRE DECK COAL FIRED OVENS INSTALLATION AND OPERATION MANUAL FOR THE WOOD STONE FIRE DECK COAL FIRED OVEN STONE HEARTH COOKING EQUIPMENT FIRE DECK COAL FIRED OVEN WS FD 9660 L R IR CL AND WS FD 11260 L R IR CL ADDITIONAL MANUAL COPIES AVAILABLE UPON RE...

Page 4: ...E OF ANY COAL OTHER THAN ANTHRACITE COAL WILL VOID THE WARRANTY ON THE OVEN CERAMIC AND MAY LEAD TO INCREASED PARTICULATE AND OTHER EMISSIONS FROM THE OVEN WHEN COAL IS USED WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operation and maintenance instructions thoroughly before installing or servicing this e...

Page 5: ...re or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance ESURE DE SÉCURITÉ Ne pas entreposer ni utiliser de essence ni autres vapeurs ou liquides inflammables à proximté de cet appareil ou de tout autre appareil Always keep the area under and around this appliance free and clear of any and all combustible materials Fire Deck FD 9660 FD 11260 Coal Fired...

Page 6: ...G 29 3 4 760mm 48 1 4 1230mm 1 3 4 50mm 13 1 2 340mm 17 3 4 450mm 20 510mm 10 250mm 3 3 4 90mm 6 150mm 78 1980mm 2 40mm AIR INTAKE 24 3 4 630mm 25 1 2 650mm 10 250mm 84 2130mm 14 360mm 9 3 4 250mm 53 3 4 1370mm G 95 3 4 2430mm 59 1 4 1510mm 7 1 2 190mm 66 3 4 1690mm 57 3 4 1470mm 6 150mm 10 1 2 270mm 71 1 4 1810mm 30 760mm 13 3 4 350mm O 12 300mm OD REV LEGEND PART FD 9660 RFG L IR CL 9660 Fire De...

Page 7: ...810mm 30 760mm 13 3 4 350mm O 12 300mm OD Model shown WS FD 11260 RFG L CL NOTE Using the temporary optional casters will add 3 to the total height of the oven for a total of 84 3 4 REV LEGEND PART FD 11260 RFG L IR CL 11260 Fire Deck Coal Burning General Arrangement 11 13 2018 lucasm 2 DWN BY SHEET Bellingham WA 360 650 1111 www woodstone corp com DIMENSIONS ARE IN INCHES TOLERANCES LINEAR 1 2 10...

Page 8: ... A PALLET JACK The oven may also be moved with a Pallet Jack using the front or rear fork pockets only DO NOT ATTEMPT TO MANUALLY ROLL THE OVEN UP OR DOWN A RAMP OR INCLINE Do not position yourself between the moving oven and an immovable object or surface such as a wall or door frame DO NOT TURN THE OVEN ON ITS SIDE Moving a Wood Stone oven can present interesting challenges to even the most expe...

Page 9: ...83 Shipping Casters are for moving the oven only THEY MUST BE REMOVED ONCE THE OVEN IS IN PLACE 1 Use a forklift or pallet jack to raise the oven using the front or rear forklift pockets 3 Once at final destination use two scissor jacks or pallet jack to lift the one side of the oven by placing one jack under each caster assembly Raise the oven just high enough so the wheels clear the floor Unbolt...

Page 10: ...ST be installed over pocket for oven to operate properly L1217 ATTENTION INSTALLER Fork Pocket Cover MUST be installed over pocket for oven to operate properly L1217 ATTENTION INSTALLER Fork Pocket Co ver MU ST be ins tal led over pocket for oven to opera te properl y L1217 ATTENTION INSTALLER Fork Pocket Cover MUST be installed over pocket for oven to operate properly L1217 ATTENTION INSTALLER Fo...

Page 11: ...Fire Deck 9660 and Fire Deck 11260 ovens must have a minimum 1 inch clearance to combustibles from all sides and 14 inch clearance to combustibles from the top see figures below Any construction 6 inches to either side of the doorway and above must be non combustible If building a facade that will contact the oven use completely non combustible materials Please note that standard Drywall or Sheetr...

Page 12: ... with any non combustible decorative material that can be easily affixed to the oven surface including tile stone or brick It is always advisable to consult with the appropriate authority having jurisdiction before proceeding as there may be regulations regarding the suitability of various materials 1 Select materials with the appropriate temperature rating It is not uncommon for the area above th...

Page 13: ...in NFPA 96 the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations or the International Mechanical Code may also be used A static pressure of 0 14 inches water column is necessary at the oven flue collar to ensure that gas temperatures do not exceed 450 F Use the fan inlet This measurement may be taken by inserting the probe of the magnahelic gauge through the ove...

Page 14: ...uel is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool oven flue of a slow burning fire As a result creosote residue accumulates in the duct When ignited this creosote makes an extremely hot fire The duct serving this oven should be inspected at least twice a month during the first two ...

Page 15: ...h according to the manufacturer s instructions Otherwise the duct must be attached with a full perimeter weld Grease rated duct is required throughout the system If the oven is going to be enclosed the flue adapter and exhaust outlet must be wrapped with an insulating material approved for use with a grease duct q Apply the supplied Engineered Grade Ceramic Sealing Compound to the underside of the...

Page 16: ...o change specifications without notice WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA TOLL FREE 800 988 8103 TEL 360 650 1111 FAX 360 650 1166 E MAIL info woodstone corp com woodstone corp com HOOD SPECIFICATIONS Wood Stone Hoods by Gaylord Specifications Required CFM 1050 CFM Static Pressure 0 80 W C Duct Collar 9 x 9 I D 9660 11260 HOOD PLAN VIEW ...

Page 17: ...o change specifications without notice WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA TOLL FREE 800 988 8103 TEL 360 650 1111 FAX 360 650 1166 E MAIL info woodstone corp com woodstone corp com HOOD SPECIFICATIONS Wood Stone Hoods by Gaylord Specifications Required CFM 1050 CFM Static Pressure 0 80 W C Duct Collar 9 x 9 I D 9660 11260 HOOD SIDE VIEW ...

Page 18: ...n applies to installations where the oven is being vented using a Listed Type 1 hood 1 To mount Wood Stone hood determine the center line of the hood and place it on the oven in line with the center line of the oven A 2 Mount hood as far forward on oven as possible place the hood so the front edge of lower notch is even with the front of the oven B 3 Attach hood to oven top by fastening flange wit...

Page 19: ... a minimum inside diameter of 1 including all fittings and shut off valves which should be of the full flow type Wood Stone recommends that the Fire Deck be equipped with a manual individual shutoff valve located between the oven and the main gas supply and that this shutoff valve supplied by others be left readily accessible Wood Stone also recommends that inspection and maintenance of the burner...

Page 20: ...e sizing for the line serving the oven To insure proper operation all gas piping and fittings leading up to the oven should have an inside diameter equal to or greater than that of the oven gas connection Also make sure that a readily accessible shut off valve supplied by others is installed near the oven and in accordance with all applicable codes Shut off valves must be of the full flow type and...

Page 21: ...EN Provide a 120 VAC 15 A circuit to the terminal strip located in the transformer junction box located beneath the oven Note These models are open beneath the oven The terminal strip is labeled L N and G Line Neutral and Ground respectively Electrical diagrams are shown in the ELECTRICAL DIAGRAMS section of this manual They can also be found beneath the oven on the transformer plate ELECTRICAL CO...

Page 22: ...ton ON OFF pour allumer le bruleur WAIT 5 MINUTES BEFORE RELIGHTING ATTENDRE 5 MINUTES AVANT DE RÉALLUMER On Off button Press to turn oven on off Hearth Set Point display Indicates set point temperature of underfloor IR burner Hearth Temperature display Displays temperature of oven floor hearth Sensor is embedded 1 below hearth surface Arrow buttons Pressing appropriate directional arrow to adjust...

Page 23: ... supply is in the open position and that the line has been purged of air 2 Make sure the Honeywell gas valves beneath the oven SV 1 and if equipped SV 2 are in the ON position 3 Make sure that the venting system has been tested and approved for operation and is on FIRST DAY 1 Push the ON OFF button on the Controller touchpad It may take a while for all of the air to be purged from the gas lines As...

Page 24: ...underfloor Infrared IR Burner will ignite if the hearth temperature is below the Hearth Set Point to which the Controller is adjusted Power Light Indicates the oven is turned ON Dome Flame Light Indicates the pilot for the Radiant Flame has lit Hearth Heat Light Indicates that the pilot for the underfloor Infrared IR Burner is lit This light will go off whenever the hearth temperature is above the...

Page 25: ...THIS OVEN TO ENSURE CLEANEST EMISSIONS POSSIBLE USE ONLY HIGH QUALITY ANTHRACITE COAL MANY VARIETIES OF COAL CONTAIN CHEMICAL IMPURITIES THAT CAN DAMAGE THE OVEN CERAMIC USING ANTHRACITE COAL MINIMIZES THE CHANCE OF CHEMICAL DAMAGE TO THE OVEN CERAMIC USE OF ANY COAL OTHER THAN ANTHRACITE COAL WILL VOID THE WARRANTY ON THE OVEN CERAMIC AND MAY LEAD TO INCREASED PARTICULATE AND OTHER EMISSIONS FROM...

Page 26: ...move it around without consequence Balancing the open flame of a coal fire with the intensity of the coal bed becomes the daily challenge If you load too much fuel the intensity of the fire will melt metal along with your pizza If you load too little fuel you will find yourself starting all over to recapture the intense heat you lost by letting the coal fire burn too long without attention WHAT YO...

Page 27: ...small pieces of coal through the grate Move any large pieces of burnt and semi burnt coal onto the coal grate 6 Using the Ash Chute Tool pull yesterday s fly ash out through the Ash Chute into the Ash Dolly 7 Measure 5 10 lbs of charcoal and place on top of the previous day s leftover pieces of coal 8 Light two paraffin type fire starters and place them beneath the larger pieces of charcoal 9 Set ...

Page 28: ... 10 pound increments to simplify temperature management Anthracite coal has about 13 000 BTU hr per pound so a ten pound bag has a total of 130 000 BTU hr Most coal fired operators bake 3 6 minute pizzas and bake at hearth temperatures between 500 600 F which equals around 900 1 000 F degree dome temperature Although these ovens can achieve higher temperatures do not exceed a hearth temperature of...

Page 29: ... OVERVIEW Coal fire is burned on side opposite the Radiant Burner over the Coal Grates Note Coal Grates are a consumable item life will vary depending on oven temperature hours of operation fuel consumption and proper use of the Coal Blower Fan see below It is expected grates will require replacement approximately every 4 6 months Replacement grates are available from the factory Ash Chute Coal Bl...

Page 30: ...E RADIANT FLAME BURNER OVEN EXTERIOR DOORWAY AND MANTLE All exterior stainless steel surfaces should be cleaned as necessary using an approved mild detergent hot water and a soft cloth or sponge Stubborn residues may be removed using a non metallic scouring pad When scouring stainless steel surfaces scrub with the grain of the metal to prevent scratching DO NOT POUR OR SPRAY LIQUIDS ONTO THE OVEN ...

Page 31: ...To remove the grease that has accumulated on the walls and ceiling of the oven simply raise the temperature of the oven to a temperature of 600 700 F Maintain this temperature for 1 2 hours or until the dome appears clean Then allow the oven to return to normal operating temperature Monitor the floor temperature displayed on the Controller Ovens that are run at lower temperatures may also develop ...

Page 32: ...urned on 2 If Controller still does not turn on please contact Wood Stone for assistance Radiant Flame Burner s do not light 1 Gas not reaching the oven Check that gas valve is turned all the way on 2 Debris in burner Burner may require cleaning Contact Wood Stone for assistance 3 Damaged igniter or gas valve Contact Wood Stone for assistance If the oven is being started for the first time Has all...

Page 33: ...AL DIAGRAMS IR w RFG DATE DIAG WD064 Rev 0 3 28 2014 Bellingham WA 1 360 650 1111 www woodstone corp com TB3 2 6 4 4 5 TB4 R Y 8 8 P TB1 2 TB1 6 TB1 4 TB1 5 TB1 R TB1 Y TB1 8 XFMR XFMR Thermo Couple TB1 P Infrared SV1 Thermo Couple Temperature Controller TB1 Control Panel Type 2 Red Yellow 2 red 5 orange P pink 8 white 4 brown 6 yellow TB4 R TB4 Y TB3 2 TB3 5 TB4 P TB4 8 TB3 4 TB3 6 green GND TB A...

Page 34: ...e corp com ELECTRICAL DIAGRAMS IR Only W IR DATE DIAG WD061 Rev 0 3 28 2014 Bellingham WA 1 360 650 1111 www woodstone corp com TB3 2 6 4 4 5 TB4 R Y 8 8 P TB1 2 TB1 6 TB1 4 TB1 5 TB1 R TB1 Y TB1 8 XFMR XFMR Thermo Couple TB1 P Infrared SV1 Thermo Couple Temperature Controller TB1 Control Panel Type 2 Red Yellow 2 red 5 orange P pink 8 white 4 brown 6 yellow TB4 R TB4 Y TB3 2 TB3 5 TB4 P TB4 8 TB3...

Page 35: ...ON 1801 W Bakerview Rd Bellingham WA 98226 USA TOLL FREE 800 988 8103 TEL 360 650 1111 FAX 360 650 1166 E MAIL info woodstone corp com woodstone corp com ELECTRICAL DIAGRAMS Blower Motor DATE DIAG WD155 Rev 0 11 9 2015 Bellingham WA 1 360 650 1111 www woodstone corp com L N G MOTOR RUN CAPACITOR FAN SPEED CONTROL BLOWER MOTOR Green Black White Blue Black Brown Blue Green Yellow ELECTRICAL DIAGRAM ...

Page 36: ...n Circuit INTERLOCK OF OVEN CONTROL TO AN EXHAUST FAN This connection is intended to interrupt power to the oven until the fan is turned on S1 is a double pole single throw switch provided by others that interrupts in coming power to both the oven and the fan The intent is to prevent the operation of the oven s gas burner in the event the fan is shut off Any interruption of the power to the oven w...

Page 37: ...M0292 00 JANUARY 2019 PG 37 OF 40 Blank page ...

Page 38: ...PG 38 OF 40 M0292 00 JANUARY 2019 Blank page ...

Page 39: ...8 In wood fired equipment configurations in the event that pressed log products of any type have been burned in the equipment 9 In coal fired oven configurations in the event any type of coal other than anthracite coal fuel has been used 10 Damage resulting from the use of chemical cleaning products in the oven as well as any damage from liquids or chemicals including water being poured or sprayed...

Page 40: ... Free 800 988 8103 Tel 360 650 1111 Fax 360 650 1166 www woodstone corp com WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA An ongoing program of product improvement may require us to change specifications without notice ...

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