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Wood-mizer TVS-FT Series User Manual Download Page 13

SAFETY

Safety Labels Description

Safety

MHdoc031016

1-8

1

099221

Keep all persons at a safe distance from 
work area when operating the machine.

096314

Keep all persons at a safe distance from 
work area when operating the machine.

096316

Opening of the electric box is possible only 
when the switch is in the ”0” position.

TABLE 1-1

099221

Summary of Contents for TVS-FT Series

Page 1: ......

Page 2: ......

Page 3: ...n Maintenance Parts Manual TVSE11S FT rev B3 03 TVSE15S FT rev B3 03 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintaining this...

Page 4: ...l Information 2 1 2 2 Control Overview 2 3 2 3 TVS Setup 2 5 2 4 Replacing The Blades 2 10 2 5 Tensioning The Blade 2 12 2 6 Tracking The Blade 2 13 2 7 Blade Guide Arm Adjustment 2 14 2 8 Machine Sta...

Page 5: ...Complete Alignment Procedure 5 13 Installation of Tables Blade Wheels Alignment Saw Head Tilt Adjustment Aligning the Blade Guides Blade Deflection Blade Guide Horizontal Tilt Adjustment Blade Guide S...

Page 6: ...esult in death or serious injury WARNING suggests a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION refers to potentially hazardous situations whic...

Page 7: ...al before operating the machine Take notice of all safety warnings throughout this manual and those posted on the machine Keep this manual with this machine at all times regardless of ownership Also r...

Page 8: ...nging a blade Failure to do so may result in serious injury WARNING Always wear eye ear respiration and foot protection when operating or servicing the machine Keep the Machine And Area Around Clean D...

Page 9: ...hine s operator should get training in operation and adjustment of the machine Keep Persons Away DANGER Keep all persons out of the path of moving equipment and lumber when operating the machine Failu...

Page 10: ...ke sure that loose clothing or long hair does not engage rotating members resulting in possible injury WARNING Use extreme caution when spinning the blade wheels by hand Make sure hands are clear of b...

Page 11: ...Never clean the blade or the blade wheels using a brush or a scraper whilst the blade is in motion CAUTION Before installation of the blade inspect it for damage and cracks Use only properly sharpened...

Page 12: ...ble 1 1 Pictogram decals used to warn and inform the user about danger in the saw TABLE 1 1 Decals View Decal No Description 096317 Carefully read the operator s manual before operating the machine Ob...

Page 13: ...ep all persons at a safe distance from work area when operating the machine 096314 Keep all persons at a safe distance from work area when operating the machine 096316 Opening of the electric box is p...

Page 14: ...1 9 MHdoc031016 Safety 096319 Always disconnect the power cord before opening the electric box 098177 Always disconnect the power cord before performing any service 099540 CAUTION Gear train Keep a sa...

Page 15: ...0 1 101176 CAUTION Compressed air in the system even after electric power disconnection 096321 Blade movement direction 500031 CAUTION Do not adjust the turnbuckles S12004G Always wear eye protection...

Page 16: ...nt when operating this machine 501465 CAUTION Always wear safety boots when operating this machine 501467 Lubrication point P11789 Blade alignment Turn right to move the blade out on the wheel turn le...

Page 17: ...in exposure to direct or scattered radiation 505346 Tensioner Valve Handle Placement TVS 505347 Tensioner Valve Handle Placement SVS 505348 Blade Tension Values TABLE 1 1 S20097 099504 TVS 505346 1 0...

Page 18: ...current wood processing demands Your comments and suggestions are welcome This manual includes information on preparing using servicing and repairing the machine The TVS saw is designed for sawing woo...

Page 19: ...ration MHdoc031016 2 2 2 The TVS FT main components are shown below See Figure 2 1 FIG 2 1 TVS FT MAIN COMPONENTS TVS_249B Infeed Roller Table Outfeed Table Saw Heads Infeed Chain Table Outfeed Chain...

Page 20: ...or turn the key switch to the position Then press the START button To stop the blade motor press the STOP button 3 Feed Track To start spinning the feed track forward turn the switch right To start sp...

Page 21: ...n releases the motors disk brake it is possible to run the track feed motor but it is not possible to run the blade feed motor 6 Adjusting the distance between saw heads optional Buttons enable adjust...

Page 22: ...The machine can be operated under roof only The machine can be operated in temperature range from 15o C to 40o C 5o F to 104o F only The illumination at the operator s position should be at least 300l...

Page 23: ...e infeed and outfeed tables drive components to grind in DANGER It is recommended that a 30mA Ground Fault Interrupter GFI be used 11 Locate the air assembly at the left side of the machine Connect th...

Page 24: ...forklift only The forklift must be rated for at least 2000kg 4409 lb The resaw is equipped with forklift pockets Insert the forks into the pockets shown on the pictures below or under the main tube in...

Page 25: ...OPERATION TVS Setup Operation MHdoc031016 2 8 2 infeed table FIG 2 3 TVS SAW HEAD FIG 2 3 OUTFEED TABLE...

Page 26: ...OPERATION TVS Setup 2 2 9 MHdoc031016 Operation FIG 2 3 ADDITIONAL INFEED TABLE...

Page 27: ...may result in serious injury Move the control box arm and next open the blade housing cover Turn the blade tension handle to release the blade tension until the wheel is pulled in and the blade is ly...

Page 28: ...tion Close the blade housing cover Next tension the blade as described in the following instructions NOTE Before installing the blade on the left when facing the operator box saw head invert the blade...

Page 29: ...he decal located below blade tension valve Values F and E are blade thickness and blade width Check the blade tension occasionally when adjusting the cant control or while cutting and adjust if necess...

Page 30: ...aced on the blade wheels so that the gullet is 3 0 mm 0 12 1 0 mm 0 04 out from the front edge of the wheel 5 Use the cant adjustment bolt shown in Figure 2 4 to adjust where the blade travels on the...

Page 31: ...and secured NOTE After aligning the blade on the wheels always check the blade guide spacing and location 2 7 Blade Guide Arm Adjustment The blade guide arms can be adjusted up or down depending on t...

Page 32: ...hat the blades are properly tensioned Make sure all persons are a safe distance from the machine Check that the emergency stops are released NOTE The machine will not start if either of the emergency...

Page 33: ...estarting the saw heads The saw heads cannot be restarted until the emergency stop button is released See Figure 2 8 After the saw heads have been successfully started the feed track can be started To...

Page 34: ...e motor NOTE The feed track cannot be started if the blade motor is not started See Figure 2 9 The speed at which the feed track moves is adjustable The feed track speed switch located on the control...

Page 35: ...erial to be cut Some woods that are seasoned or naturally very hard will require slower feed rates Sharpness of blades Dull or improperly sharpened blades will require slower feed rates than sharp and...

Page 36: ...width using the handle and width scale shown in the figure below 4 Set the adjustable blade guide as close to the material as practicable so the blade guide clears the material along the entire length...

Page 37: ...itch buildup NOTE Softwood applications will usually require more lubricant than hardwood applications 2 Cut the log 3 To shut of the lube Turn the lube control switch to OFF Close the lube bottle val...

Page 38: ...an antifreeze to prevent the water from freezing and damaging the LubeMizer system See the chart below for recommended mixture levels depending on the temperature where you are sawing or storing the m...

Page 39: ...are clear of blade and wheel spokes before spinning Failure to do so may result in serious injury 5 Check alignment of the blade on the blade wheels and blade guides Adjust as necessary 6 Set the cutt...

Page 40: ...erial and adjust the saw heads in or out as necessary Repeat with the test material until the desired finished dimension is obtained 13 Restart the blade and feed track 14 Place material on the infeed...

Page 41: ...DANGER If there are many logs on the ramp be extremely carefull when taking out the logs First take the upper logs and be carefull not to release the limit switch which will start the feed and may cau...

Page 42: ...danger to persons or equipment press the emergency button It will stop the transfer deck and TVS resaw Turn the emergency stop clockwise to release the stop The machine will not restart until the eme...

Page 43: ...3 1 3 SECTION 3 SETWORKS OPERATION OPTIONAL EQUIPMENT 3 1 TVS Controller Panel See Pic 3 1 PIC 3 1 TBS 01 Setworks Real Size mm Check real size AUTO CAL SAVE SET ABCDE Position Size mm ENTER A B C D...

Page 44: ...on Save Saves parameters determined by the operator Blades width manual setting buttons in out ENTER enters values to the memory Auto Mode Adjustment of the SW 08 automatic calibration parameters Used...

Page 45: ...n the main switch to the ON position Turn the key switch to position When TBS 01 appears on the display press and hold until the divider value appears on the lower right display Enter the correct valu...

Page 46: ...e main switch to the ON position Turn the key switch to position and wait until TBS 01 disappears Set the head width to 80 mm using buttons Press and hold down After a while Auto CALL will appear on t...

Page 47: ...TBS 01 inscription appears on the display and the Setworks is ready for operation within a few seconds or after is pressed To set the saw heads to any width enter the heads width value and press The s...

Page 48: ...stored width NOTE If during normal operation the Check real size lamp starts blinking press and hold the button Measure and enter the distance between the saw heads with an accuracy of 0 1 mm 0 0039...

Page 49: ...med Be sure to refer to the motor manual for maintenance procedures concerning the blade motor 4 1 Wear Life See Table 4 1 This chart lists estimated life expectancy of common replacement parts if pro...

Page 50: ...have become cone shaped See the Parts manual for blade guide rebuild kits and complete roller assemblies 4 3 Sawdust Removal 1 Remove the excess sawdust from the blade wheel housing sawdust chute ever...

Page 51: ...ease nipples lubricate the chain drive shaft bearings hold down roller bearing of the infeed table saw heads width adjustment screw bearing with a lithium grease CAUTION Never apply grease to the feed...

Page 52: ...dirt Replace any damaged or unreadable decals immediately Order decals from your Customer Service Representative 4 5 Belts 1 Check the blade wheel belts for wear every 50 hours of operation Replace a...

Page 53: ...or drive belt tension specifications for your resaw To adjust the drive belt tension 1 Loosen the four motor mounting bolts see Figure 3 3 2 Loosen the lock nuts on the adjustment bolts Using the adju...

Page 54: ...ive Belt Adjustment 4 4 6 25doc031016 MAINTENANCE 3 Tighten the four motor mounting bolts Periodically check the belt for wear Replace if damaged or worn FIG 4 8 Mounting Bolts Adjustment Bolts Adjust...

Page 55: ...igned to prevent premature belt wear To align the motor pulley to the drive pulley loosen the mounting bolts on the motor plate and slide the motor plate in or out until it is in line with the drive p...

Page 56: ...equired Next using the side chain tensioners adjust the tension Tighten the tensioners mounting bolts CAUTION Do not over tension the TVS tables Log Deck and Transfer Table chains Over tensioning may...

Page 57: ...5doc031016 4 9 4 See Figure 4 13 Incline Log Deck chain tension adjustments See Figure 4 15 Adjust the Cross Transfer Deck chain tension so that the chain freely lies on the supporting roller FIG 4 14...

Page 58: ...bolts shown below to adjust the feed chain tension CAUTION Do not overtension the chains of TVS tables Log Deck and Transfer Deck Overtensioning may lead to early failure of the gear bearings rollers...

Page 59: ...MAINTENANCE Feed Chain Tension MAINTENANCE 25doc031016 4 11 4 See Figure 4 20 See the figure below for routing of the spiral rollers drive chain FIG 4 21...

Page 60: ...rive Chain Tension Check the drive chains for tension every 40 hours of operation and tension as necessary The chains should have approximately 15mm 0 59 of slack See Figure 4 22 Loosen the mounting b...

Page 61: ...valve is closed all the way Unscrew the filter reservoir and flush with water Remove the cylindrical mesh filter and gently flush with water Replace the filter and reservoir 2 Periodically check lube...

Page 62: ...fety switch circuit inspection control box arm 1 Safety switch circuit inspection control box arm 2 Left saw head limit safety switches circuit inspection Right saw head limit safety switches circuit...

Page 63: ...nspection outfeed table Turn on the blade motor Push the E STOP button located on the outfeed table The blade motor should be stopped The blade motor should not start until the E STOP button is releas...

Page 64: ...r should remain stopped Close blade housing cover 1 Blade motor should remain stopped 4 Limit switch circuit inspection control box arm 2 Turn on the blade motor Open the blade housing cover 2 The bla...

Page 65: ...y Devices Inspection MAINTENANCE 25doc031016 4 17 4 5 Left saw head limit safety switches circuit inspection Push and hold the LEFT button on the control box until the power feed automatically stops F...

Page 66: ...NTENANCE Safety Devices Inspection 4 4 18 25doc031016 MAINTENANCE Repeat for the LEFT button located on the SETWORKS controller 6 Right saw head limit safety switches circuit inspection FIG 4 30 FIG 4...

Page 67: ...evices Inspection MAINTENANCE 25doc031016 4 19 4 Push and hold the RIGHT button on the control box until the power feed automatically turns off Repeat for the RIGHT button located on SETWORKS controll...

Page 68: ...aking time Turn on the blade motor Stop the motor by switching to the 0 position Measure the breaking time Turn on the blade motor Stop the motor by switching to the H position Measure the breaking ti...

Page 69: ...lignment determines the accuracy of your cuts The routine alignment procedure should be performed approximately every 1500 hours of operation The complete alignment should be performed at the first re...

Page 70: ...control shown in Figure 5 1 To move the blade out on the blade wheel turn the cant adjustment bolt clockwise To move the blade in on the blade wheel turn the bolt counterclockwise Some adjustment in...

Page 71: ...vertically the blade will want to move in the tilted direction If the blade wheels are tilted horizontally the blade will not track properly on the wheels The blade guide rollers should not touch and...

Page 72: ...de Wheel Alignment 5 5 4 MHdoc031016 See Figure 5 3 2 Mount the alignment brackets to the infeed and outfeed tables Attach the rope to the lower or upper holes of the alignment bracket FIG 5 3 Clip to...

Page 73: ...distance from the rope to the top surface of the chain guide of the infeed and outfeed tables in the places shown below The dimensions marked A B and C must be equal If they are not equal correct thi...

Page 74: ...5 6 MHdoc031016 See Figure 5 5 4 Check if the ropes are aligned with the top surface edge of the chain guide of the infeed and outfeed tables Move the appropriate table end if necessary FIG 5 5 tvs_31...

Page 75: ...B C and D must be equal If the measurements are different correct this using the drive side blade wheel adjustment bolts IMPORTANT Before adjusting the drive side wheel loosen the drive belt See Sect...

Page 76: ...Loosen the lock nuts on the horizontal plane adjustment bolt Next use the vertical plane adjustment bolts to adjust the drive wheel so that the adjustment tool would be parallel to the rope FIG 5 8 H...

Page 77: ...to the height of the ropes Use the idle side wheel adjustment bolts in vertical plane to adjust the idle side wheel See the pictures below See Figure 5 9 See Figure 5 10 Loosen the lock nuts on the ho...

Page 78: ...osition of the blade on the idle side blade wheel See Figure 5 11 The vertical tilt of the blade wheel should be adjusted so that the gullet of 1 1 4 blade is 3 0 mm 0 12 out from the front edge of th...

Page 79: ...he cant control counterclockwise If it is too far back on the wheel turn the cant control clockwise 8 Check the position of the blade on the drive side blade wheel The blade should be positioned on th...

Page 80: ...ntrol adjustment to adjust the drive side blade wheel If the blade is too far forward on the wheel turn the cant control bolt clockwise If it is too far back on the wheel turn it counterclockwise 5 1...

Page 81: ...Complete Alignment Procedure Perform all steps in this section to completely realign or align the resaw after first setup 5 2 4 Installation of Tables 1 Mount the infeed table bracket See Figure 5 14...

Page 82: ...ALIGNMENT Installation of Tables 5 5 14 MHdoc031016 2 Mount the infeed table See Figure 5 15 Attach the infeed table to the TVS frame Next bolt the infeed table with the TVS frame FIG 5 15 tvs_258...

Page 83: ...ALIGNMENT Installation of Tables MHdoc031016 5 15 5 3 Mount the operator covers CE certified machines only See Figure 5 16 4 Mount the outfeed table FIG 5 16 tvs_260...

Page 84: ...ALIGNMENT Installation of Tables 5 5 16 MHdoc031016 See Figure 5 17 Attach the outfeed table to the TVS frame FIG 5 17 tvs_261...

Page 85: ...ALIGNMENT Installation of Tables MHdoc031016 5 17 5 See Figure 5 18 Next bolt the outfeed table with the TVS frame and with the infeed table FIG 5 18 tvs_262...

Page 86: ...ALIGNMENT Installation of Tables 5 5 18 MHdoc031016 5 Mount the hold down roller assembly Mount to the saw heads frame as shown below See Figure 5 19 FIG 5 19 tvs_263 TVS_263_A...

Page 87: ...ALIGNMENT Installation of Tables MHdoc031016 5 19 5 6 Mount the hold down roller to the saw head as shown below See Figure 5 20 FIG 5 20...

Page 88: ...ALIGNMENT Installation of Tables 5 5 20 MHdoc031016 7 Mount the safety fence CE version only See Figure 5 21 8 Attach the roller table to the infeed table FIG 5 21 tvs_266A...

Page 89: ...e blade will want to move in the tilted direction If the blade wheels are tilted horizontally the blade will not track properly on the wheels The blade guide rollers should not touch and deflect the b...

Page 90: ...ure 5 23 See Figure 5 24 All pins of the alignment tool must touch the blade wheels surface If any of the pins does not touch the blade use the vertical plane adjustment bolts to correct the blade whe...

Page 91: ...25 Use the vertical plane adjustment bolts of the drive wheels so that all the pins touch the blade wheels surface 3 Install blades and apply the proper tension See Section 2 5 4 Turn the key switch t...

Page 92: ...ually spin the lower blade wheels Observe how the blade rides on the blade wheels See Figure 5 26 The blade wheels should be adjusted so that the gullet of 1 1 4 blades rides 3 0 mm 0 12 out from the...

Page 93: ...ENT Blade Wheels Alignment MHdoc031016 5 25 5 See Figure 5 27 The arrows below show which bolts should be used to tilt the wheels in the required direction 6 Remove the blades from the blade wheels FI...

Page 94: ...ch other First set one of the blades so that it is perpendicular to the table and then set the other blade in relation to the first one To do that perform the following steps 1 Make sure the rollers d...

Page 95: ...031016 5 27 5 2 Measure distances between the blades at the lowest and the highest points If the measurements are not the same adjust the saw heads using the tilt adjustment bolts shown below TVS_092_...

Page 96: ...the left and right saw head is the same saw heads centering See Figure 5 28 Set the saw heads width to about 140mm 5 51 Measure the distance from the blade on the left saw head to the left rope Next...

Page 97: ...middle holes of the alignment bracket as shown below Measure the distances A B C and D from the rope to the surface of the roller discs as shown in the figure below All distances should be the same I...

Page 98: ...ALIGNMENT Saw Head Tilt Adjustment 5 5 30 MHdoc031016 See Figure 5 29 FIG 5 29 tvs_317 A B C D B C D A Adjustment Bolts...

Page 99: ...de Vertical Tilt Blade Guide Flange Spacing Blade Guide Horizontal Tilt Perform the blade guide alignment after you have aligned the blade on the wheels After blade guide alignment check the scale ind...

Page 100: ...nut and tighten the appropriate screw until the blade guide deflects the blade 6 0 mm 5 Repeat for the other blade guides NOTE Be sure that the blade guide touches the blade in both guide assemblies F...

Page 101: ...Tilt Adjustment 1 Attach ropes to the upper holes of the alignment bracket Attach the LTBGAT tools to the blade near the upper blade guides mount as shown Be sure the tools do not rest on a tooth or b...

Page 102: ...our distances should be equal If the distances A and C or B and D differ it is necessary to check the saw heads centering blade wheels adjustment procedure If the distances A and B or C and D differ a...

Page 103: ...the blade again to ensure the correct 6 0 mm 0 24 blade guide deflection Adjust if necessary 5 2 6 Blade Guide Spacing HINT When adjusting blade guide spacing loosen the top set screw and one side se...

Page 104: ...de in the same way so the blade guide flange is approximately 1 5 3 0 mm 0 06 0 12 from the back of the blade 5 2 7 Blade Guide Vertically Tilt Adjustment 1 Finally both blade guides must be tilted ve...

Page 105: ...d closest to the lower blade guide B 4 Measure between the back edge of the blade and the other end of the ruler A 5 The roller should be tilted slightly up A B 6 0 mm 0 24 6 Use the set screws to adj...

Page 106: ...s the true distance between the blades 1 Measure the distance between the blades See Figure 5 36 2 View the distance between the blades on the scale with the indicator 3 Loosen the indicator bracket m...

Page 107: ...stment MHdoc031016 5 39 5 CAUTION Do not adjust the saw head turnbuckle bracket nuts The turnbuckles are factory set and should have a little gap between the brackets See Figure 5 37 FIG 5 37 Turnbuck...

Page 108: ...ed Chain Mounting Mount and tension the feed chain 1 Loosen the chain tensioner 2 Route the feed chain as shown in the figure below 3 Connect the chain using the chain link 4 Tighten the chain See Sec...

Page 109: ...Manual Cutting Width Setting 1 To adjust the friction assembly pressure A against the setting disk shaft B a Loosen the nut B and tighten the nut A to firmer press the friction assembly against the se...

Page 110: ...6 6 1 MHdoc031016 Specifications SECTION 6 SPECIFICATIONS 6 1 Overall Dimensions See Figure 6 1 The major dimensions of the Twin Vertical Saw are shown below all dimensions are in millimeters FIG 6 2...

Page 111: ...ich blade you choose for optimum performance Weights Heads 936kg 2063 lb TABLE 6 1 Parameter TVS FT 2 4 TVS FT 3 6 Cutting Width 80 250 mm 3 15 9 84 80 250 mm 3 15 9 84 Feed Speed 0 20 m 0 65 6 ft min...

Page 112: ...4 Noise Level LEX8 TVS 93 5 dB A TABLE 6 5 1 The noise level measurement was taken in accordance with PN EN ISO 3746 Standard The noise exposure level given above concerns an 8 hour work day 2 The me...

Page 113: ...xtractors used on the TVS are listed below IMPORTANT The dust extractor hoses must be grounded or made with materials not accumulating electrostatic charge Air Supply Pressure TVS FT Min 6 bar TABLE 6...

Page 114: ...able 7 1 Design and principle of operation The DC electromagnetic brake type H consists of 3 main subassemblies electromagnet 1 armature complete 2 cast iron fan 3 Electromagnet 1 energised The DC vol...

Page 115: ...e brake linings are completely worn out When this will occur a complete armature with brake linings 2 must be replaced If the air gap of the brake is correctly adjusted and despite of it the brake doe...

Page 116: ...achine Twin Vertical Saw TYPE TVS Models TVSE15S FT TVSE11S FT TVSE15S SC TVSE11S SC No of manufacturer Applicable EC Directives EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Dire...

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