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GMG-LEZ Operation manual 

Page 35 of 37 

B0840 

 

10.  Disposal 

 

 

 
When disposing the piston pump unit and its components, the 
respectively applicable national laws and guidelines of the user country 
must be observed!!! 

 

 
 

11.  Appendix 

11.1  Content of the declaration of conformity 

 
The GMG-LEZ corresponds technically the GMG-L. The conformity declaration of GMG-L  
is valid. 
 
We hereby declare that the product 
 
Pump unit type GMG-LEZ 
as of model year 2015 
 
meets all relevant provisions of the directive on 

machinery (2006/42/EC)

Furthermore, the machine complies with all provisions of the Directive on 

electromagnetic 

compatibility (2004/108/EC).

  

 
The following harmonised standards were applied: 
 

DIN EN ISO 12100 
 
DIN EN 60204-1 
 
DIN EN ISO 4413 

  
  

The documentation responsible was: Marcel May 

 

Summary of Contents for DE102011087221

Page 1: ...GMG LEZ Operation manual Page 1 of 37 B0840 PUMP UNIT GMG LEZ Translation of the original operation manual Version EN 10 2017...

Page 2: ...istency in the translated text occurs the original German operation manual should be referred to for clarification or the manufacturer contacted Copyright Unless permitted explicitly the dissemination...

Page 3: ...lies 9 3 5 2 Base unit 9 3 5 3 Level monitoring option 11 3 5 4 Control 11 3 5 5 Electric connection of the pump unit 12 3 5 6 Level monitoring connection 13 3 5 7 Electric pressure switch connection...

Page 4: ...ting fault remedy 29 7 2 Refilling the reservoir 30 7 3 Switch off 30 8 Cleaning servicing fault remedy and repair 31 8 1 Cleaning 31 8 2 Servicing 31 8 3 Inspection schedule 32 8 4 Repair 32 8 5 Acce...

Page 5: ...re obliged to read and understand this operation manual and in particular its section Safety regulations It is your safety that is at stake Should you have any question or uncertainty contact WOERNER...

Page 6: ...of causing serious personal injuries Warning Any possibly dangerous situation capable of causing serious personal injuries Caution Any possibly dangerous situation that might cause minor personal inj...

Page 7: ...e type label is located at the side of the pump body and contains information as follows Manufacturer Type e g GMG LEZ No order number e g 612345 1 Model year 2 4 Manufacturer and contact address Euge...

Page 8: ...s the pump unit s area of application is determined by the medium to be delivered Hence when determining the area of application you also need to refer to the technical data sheets for the medium to b...

Page 9: ...at the permissible maximum temperature the normal atmospheric pressure 1013 mbar by more than 0 5 bar as well as that of highly inflammable or explosive media and foodstuff is prohibited Important Ple...

Page 10: ...control 3 A Output speed approx 30 min 1 Protection type DIN EN 60529 IP55 Material Casing Aluminium Pump element Steel Motor Aluminium Steel Copper Reservoir St Polyamide Acryl Gaskets NBR 1 Reservoi...

Page 11: ...monitoring option The technical data of the optional level monitoring unit is as follows Supply voltage 24 VDC Switching current max 80 mA Switching power max 1 5 W Temperature range 20 60 C Contact f...

Page 12: ...p unit s electric connection data is as follows Type of connection Connector socket M12x1 5 pin 8 Version with control Pin 1 24 V 2 24 V external release 3 0 V 4 Alarm output done massage For attachme...

Page 13: ...y to assign Pin 2 to 24 V in Time ON mode It is only then that time will elapse In case of pulse mode the machine pulses have to be assigned to Pin 2 Version without control Pin 1 24 VDC 0 VDC1 2 3 0...

Page 14: ...control can be connected with up to two pressure switches Connection socket 8 1 This is the connection for the monitoring of a pressure switch left adapter unit Connection socket 8 2 This is the conne...

Page 15: ...delivery function This function can only be used for the GMG LEZ pump units as single conductor In some modes of operation improvement of lubricant quality and delivery behaviour require additional s...

Page 16: ...ccentric shaft 3 displaces the delivery piston 2 1 Thereby the suction hole 2 3 is closed and the lubricant volume being available in the metering chamber 2 4 delivered through the check valve 2 5 to...

Page 17: ...during pump switch on must be delayed by approx 5 seconds Lubricant available No lubricant available permanent signal intermittent signal Level control C Level control F Minimum level monitoring for...

Page 18: ...uirements on user training Any person getting to work on the pump unit must be authorised and trained for that purpose by the operator They must be able to recognise and avoid potential risks This als...

Page 19: ...sures prescribed there are no residual risks to persons and objects within the pump unit s area If the pump unit is delivered in pre filled condition the product and safety data sheets related to the...

Page 20: ...ndition only It is prohibited to remove modify bridge or bypass any and all protection safety or monitoring facilities It is prohibited to reconstruct or modify the pump unit The operator should be no...

Page 21: ...ote The pump unit and the components attached in accordance with the scope of delivery may still contain residues of blue dyed test oil 6 3 Installation The pump unit is ready for wall mounting It is...

Page 22: ...he pump unit to the voltage supply see sub section 3 5 5 Ground the pump unit through the potential connection by means of a threaded M4 screw Check the electric connections for correct installation p...

Page 23: ...nes must be clean and free of any obstruction You may not connect the lube lines to the lube points unless the lubricant comes out free of air Check all connections of the lube lines for tightness and...

Page 24: ...he progressive distributors In case of fault a corresponding message can be submitted to a superior system The control needs to be started by way of an external release Control variant With connection...

Page 25: ...When this item is pressed once the set value will be displayed Another pressing will change the value by 1 By pressing MODE the value will be changed by 1 During setting the value display is flashing...

Page 26: ...GMG LEZ Operation manual Page 26 of 37 B0840...

Page 27: ...GMG LEZ Operation manual Page 27 of 37 B0840...

Page 28: ...password the user is required to restart with step 1 If the newly changed password gets lost the control unit can be reset to the original parameters in the factory This however will result in loosing...

Page 29: ...right adapter unit 5 No lubricant delivery Drive motor not running Check electric connenctions Check electric voltage at the motor Check the fuse Check the motor Reservoir is empty Refill lubricant Ai...

Page 30: ...unit with oil refill is to be made into the reservoir directly For operation with grease it is recommended to refill through the filler connection by using a filling pump as such method ensures a refi...

Page 31: ...icians in accordance with DIN VDE 1000 10 8 1 Cleaning Important The pump unit must not be cleaned by means of high pressure cleaners or compressed air Important The use of solvent containing cleaning...

Page 32: ...otherwise lubricant may spill For GMG LEZ Loosen the pump element cautiously Prior to removal tilt the pump body slightly such that the delivery piston s head is moved out of the groove of the pressur...

Page 33: ...sion of the fully completed form no return shipment can be accepted and processed To ensure speedy handling you are kindly requested to send a copy of the fully completed Declaration of Compliance to...

Page 34: ...charged and cleaned 2 the residual contaminations left are free of any substance being harmful to health or environment 3 the materials used by us in the product s comply with the notes on the purpose...

Page 35: ...sponds technically the GMG L The conformity declaration of GMG L is valid We hereby declare that the product Pump unit type GMG LEZ as of model year 2015 meets all relevant provisions of the directive...

Page 36: ...GMG LEZ Operation manual Page 36 of 37 B0840 11 2 Declaration of conformity...

Page 37: ...f cycle only one rotating direction and full cycle both rotation directions half 01 full 02 2 P6 Cycle number setting only for full cycle 1 999 1 P7 Settings for overtravel time after pressure switch...

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