Wittenborg Necta BRIO 250 Service Manual Download Page 22

NECTA SPA TECHNICAL MANUAL “BRIO 250”  
 

Service Manual: Brio 250  

Edition 02-2002 

 

22

 / 27 

 

The display indicates 

the message 

“Volumetric counter” 

(flow-meter) 

 

 
The coffee dose is not reached 
within 60 sec. 

The water amount for both espresso coffee and instant drink 
selections is ensured by a volumetric counter; with the water 
flow a wheel rotates and through sensors sends a number of 
pulses corresponding to the water dose programmed in the 
SW. If such dose is not reached within 60 sec. it means that 
there is a problem: 
Check for the correct functioning of the volumetric counter; 
there must be 5 V AC on the terminals during the counter 
operation. 
Check that coffee is not ground too fine and the dose 
excessive. 
Check for clogging in the coffee filters. 

 

The display indicates 

the message 

“Air-break failure” 

 
 

 

No water from the mains. 
Faulty air-break microswitch 
Failure to the float actuation 
system. 
 

If in the period taken to make 6 selections with any dose the 
microswitch controlled by the air-break float is not triggered 
The vending machine is locked for air-break failure. 
The malfunction could occur for lack of water from the 
mains, or because of a failure to the float microswitch 
system. 
Replace the microswitch with one having the same 
characteristics, otherwise other malfunctions may occur. 

The display indicates 

the message 

“RAM data”

 

Wrong RAM data, which must be 
retrieved by initialising the EPROM. 

Enter into the installation procedure and initialise the 
software; if the failure persists replace the CPU. 

The display indicates 

the message 

“Water failure” 

Models with water supply from the 
mains: 
If the air-break microswitch is 
closed for more than a minute. 
Models with water supply from an 
internal tank: 
If the water level is less than 300 
c.c. 

Check the water inlet solenoid valve. 
Check for the correct actuation of relay K 12. 
Check the air-break microswitch. 
Check the tank float microswitch. 

The coffee lacks body 

and cream and is 

dispensed too 

quickly 

 

Excessively coarse grinding. 
Insufficient ground coffee dose. 

Inspect the grade of grinding, keeping in mind that it takes 
between 15 and 20 seconds to dispense optimum espresso 
coffee. 
A shorter time means that the grade of grinding is too 
coarse. 
With wear the grinding wheels must be adjusted regularly. 
Check the coffee dose, weighing it at least for 5 consecutive 
doses; the average weight must be between 6.5 and 7 
grams. 

Coffee is dispensed too 

slowly

 and it tastes 

burnt 

Excessive coffee dose. 
Grinding too fine. 
Faulty pump by-pass. 
Clogged coffee filters. 

Inspect the grade of grinding, keeping in mind that it takes 
between 15 and 20 seconds to dispense optimum espresso 
coffee. 
A longer time means that the grade of grinding is too fine. 
Adjust the grinding wheels. 
Check the coffee dose, weighing it at least for 5 consecutive 
doses; the average weight must be between 6.5 and 7 
grams. 
The by-pass is set from the factory to trigger at 12 bars. 
Lower settings will lengthen the dispensing time and make 
less cream. 
Replace the coffee filters. 

The mixers 

clog up

 

The whipper failed to rotate. 
Powder removal drawer full. 
Insufficient water to powder ratio. 
 

Check for the motor overheating protection trigger, if 
necessary check the cause of such trigger. 
Empty the powder removal drawer. 
Check / adjust the water to powder ratio. 

The display indicates 

the message 

“Coin mech. failure” 

In the case of serial communication 
kit, if there is no communication for 
more than 30 sec. 

Check for correct connections, correct insertion of the 
protocol card, and SW settings. 

The display indicates 

the message 

“Water leak” 

If water is drawn from the air-break 
without a selection being made (or 
wash cycle) the SW stops the mains 
inlet solenoid valve to avoid any 
flooding. 

Such control serves the purpose of preventing water leaks in 
the hydraulic system that could quickly fill the liquid waste 
container; as there is no HW control of such situation, 
carefully check the hydraulic system to find any leaks. 

 

Summary of Contents for Necta BRIO 250

Page 1: ...AL MANUAL BRIO 250 Service Manual Brio 250 Edition 02 2002 1 27 AFTER SALES SERVICE Hot Cold SERVICE MANUAL BRIO 250 BASIC TECHNICAL MANUAL THE CONTENTS OF THIS DOCUMENT ARE INTENDED FOR NECTA S AFTER...

Page 2: ...8 9 10 11 Page 12 13 14 Page 15 Page 15 Page 16 Page 16 Page 17 Page 18 Page 19 Page 20 21 Page 22 Page 24 Page 25 Page 26 Page 27 NOTE The above systems and functional units are specific to this mac...

Page 3: ...50 Edition 02 2002 3 27 1 HYDRAULIC LAYOUT List of hydraulic components 1 Water inlet solenoid valve 2 Air break 3 Filter 4 Volumetric counter 5 Pump 6 Pump by pass 7 Brewer unit 8 Pressure boiler 9 L...

Page 4: ...c counter In the Instant version an open top boiler fitted with an internal float is used having also the function of an air break The amount of liquid is calculated by opening a solenoid valve counti...

Page 5: ...orming to the standards in force which is adopted for that specific market In the event of replacement cables of exactly the same characteristics must be used Since the Brio vending machine is approve...

Page 6: ...Cup sensor switch EX Executive coin mechanism connector PIP Programming mode button CCG Mechanical counter CMSB Cup release motor cam SAL Payment systems power supply board TR Transformer TZ Cup sens...

Page 7: ...egend N Description 1 TRIAC boiler heating element 2 Jumper Espresso Instant configuration 3 MINIDIP Configuration 4 RAM 5 EPROM 6 J S 3 EPROM size configuration Jumper 7 J S 4 EPROM size configuratio...

Page 8: ...ntained water supply K 05 Coffee brewer motor K 05 Solenoid valve 3 K 06 Solenoid valve 2 K 06 Solenoid valve 2 K 07 Solenoid valve 1 K 07 Solenoid valve 1 K 08 Whipper 1 K 08 Whipper 4 K 09 Doser dev...

Page 9: ...ommands it also supports the coin mechanism connectors and the RS232 printer port The board power 15 V AC Note 2 is supplied through the transformer which is protected with two fuses 125 mA T on the p...

Page 10: ...e for the required use To check its configuration proceed as follows A series of minidips Ref 3 are located at the centre of the board permitting its configuration for use in the different versions an...

Page 11: ...GURATION STIRRER Dispensed also with unsweetened selections Not dispensed with unsweetened selections MINIDIP 2 ON OFF PAYMENT SYSTEM CONFIGURATION FRONT COIN MECHANISM Front ON OFF MINIDIP 1 Fixed to...

Page 12: ...y important not to replace the microswitch with another one of different mechanical characteristics as a variety of malfunctions may occur Furthermore in the event of failure to the maximum level micr...

Page 13: ...ons and sets the vending machine in Water Failure condition Stand by operating condition With the air break full when a selection is made a solenoid valve is activated 2 way or 3 way according to the...

Page 14: ...unit manual for details photos and complete description NOTE In both boilers the internal temperature control is by means of a NTC type electronic probe fitted with an internal 12 K ohm 4 ohm resista...

Page 15: ...tire range of H C vending machine is used The pump has overheating protection in case of continuous or dry operation by means of a 90 C self reset klixon In order to maintain a constant brewing pressu...

Page 16: ...h characteristics as to be able to perform self adjustments under optimum conditions The kit ensures optimum temperature in the brewing chamber without altering the taste as it happens in currently ma...

Page 17: ...nit used in other ranges of the H C machines but adapted to this specific application and with the sugar release device incorporated which works simultaneously Operation The release ratiomotor is trig...

Page 18: ...etting cannot be longer than the one for dispensing water otherwise there is a risk of clogging up the mixers By default any time setting greater than the one for dispensing water is CUT Specific cont...

Page 19: ...lity of dispensed products that must have as much as possible the appearance of products served at the bar The motors are special high rotation speed commutator motors 20 000 rpm powered with 230 V AC...

Page 20: ...is approximately 10 c c per second and it is given as an indication as there are many variables that can affect the accuracy The liquid dose is determined by the counting of flow meter pulses cdv The...

Page 21: ...ure to relay K02 After grinding and during the attempt of releasing the ground coffee the doser device plate triggers a microswitch that signals the coffee release If such microswitch is not triggered...

Page 22: ...the tank float microswitch The coffee lacks body and cream and is dispensed too quickly Excessively coarse grinding Insufficient ground coffee dose Inspect the grade of grinding keeping in mind that...

Page 23: ...NECTA SPA TECHNICAL MANUAL BRIO 250 Service Manual Brio 250 Edition 02 2002 23 27 13 WIRING DIAGRAMS Espresso version wiring diagram Instant version wiring diagram...

Page 24: ...is responsible for correct operations on a vending machine HACCP Directives EEC 93 43 and 96 3 Guidelines for correct application Ensure hygiene control with a special manual for correct hygiene pract...

Page 25: ...y FIG 3 If necessary remove the containers empty them completely and clean thoroughly Remove the coffee unit clean and rinse with a fresh clean sponge damp with hot water FIG 5 Remove the sugar dispen...

Page 26: ...lean thoroughly and rinse with a fresh clean sponge damp with hot water Remove the coffee dispensing assembly and clean thoroughly FIG 6 Remove the sugar dispensing spout and clean thoroughly FIG 7 Re...

Page 27: ...o replace the unit with one already serviced Disassemble the mixers completely clean and wash using sanitising products especially the powder removal areas disassemble completely the wheel and check t...

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