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WireCrafters 840, Installation Instructions Manual

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WireCrafters 840 Installation Instructions Manual Download Page 29

NON-STOCK COMPONENT LOCATION WORK SHEET 

All locations are from floor to bottom of component 

 

Fill in blanks with appropriate Dimensions before starting calculations  

 

Sweep Space ________ 
Door Leaf Height  ________ 
Center Line of Door  ________  (Divide Door Leaf Height in Half)  
Center Line of Tongue Hole in Door Leaf  ________ 
Bottom Door Leaf Height________ (Dutch Door Only) 
Top Door Leaf Height ________ (Dutch Door Only) 
 
 

        Hinge Door Components 

 
Bottom Hinge Location   :    Sweep Space + 4” = ________ 
 
Center Hinge Location    :     (Sweep Space + Center line of Door) then subtract 2” = _________ 
 
Top Hinge Location       :    (Door Sweep Space) then subtract 8” =________   
 
Receiver Location           :     (Center Line of Tongue Hole in Door Leaf + Sweep Space) then Subtract 3 1/2” =________ 
 
Angle Pick Plate              :     (Center Line of Tongue Hole in Door Leaf + Sweep Space) then Subtract 10” =________ (Inside Swing Only) 
 

Dutch Door Components 

 
Bottom Hinge Bottom Leaf    :    Sweep Space + 4” = ________ 
 
Top Hinge Bottom Leaf          :    (Sweep Space + Bottom Door Leaf Height) then subtract 8” = _________ 
 
Bottom Hinge Top Leaf          :    Bottom Door Leaf Sweep Space + 5/8” + 4” =________ 
 
Top Hinge Top Leaf                :    (Bottom Door Leaf Sweep Space + 5/8” + Top Door Leaf Height) then subtract 8” =________  
 
Receiver Location                    :   (Center Line of Tongue Hole in Door Leaf + Sweep Space) Subtract 3 1/2” =________ 
 
 

Summary of Contents for 840

Page 1: ... 2 x 4 Horizontal Ceiling Tube 21 Hinge Door Inside Swing 7 2 x 6 Horizontal Ceiling Tube 22 Hinge Door Outside Swing 8 Ceiling Tube Masonry Connections 23 Dutch Door 9 Physical Barrier 24 Double Hinge Door 10 Barrier Hinge Door Outside Swing 25 Slide Door Hardware 11 Barrier Hinge Door Inside Swing 26 Slide Door Outside 12 13 Rack Back 27 Slide Door Inside 14 15 Rack Back Hinge Door 28 Slide Door...

Page 2: ...T TYPE GUN WHEN INSTALLING SELF DRILLING SCREWS Securely clamp component parts in place before attaching with self drilling screws INSTALLER TIPS 1 Installation is best accomplished with a two or three person crew 2 Before starting review all installation instructions pertinent to your layout i e panels doors etc 3 Face Side of the partition is the outside where nuts and bolts will NOT be visible ...

Page 3: ... wall with appropriate wall mount kit 3 Mount bottom panel B to post A a Per Fig 2 for corner post using two 3 8 corner bolts or b Per Fig 3 for run post using two 3 8 x 3 straight bolts or c If mounting directly to building wall skip this step d Note Panels install horizontally 2 mesh opening parallel with floor 4 Attach opposite end of panel B to second post C a per Fig 2 for corner post or b Pe...

Page 4: ...e bend should be against the post or wall 3 Bolt the angle edge of the AP to the post using two 3 8 x 3 straight bolts or two 3 8 corner bolts use wall mount kit if mounting to building wall 4 Attach flat side of one AP to face side of bottom panel on partition wall by placing two 3 8 x 1 carriage bolts through the AP mesh and adjustable flats part APFL secure with 3 8 nuts per Fig 1 5 Bolt the an...

Page 5: ...WireCrafters TES 4 JSPE Details POST SPLICE INSTRUCTIONS 1 Force the JSPE A into the bottom post B until it bottoms out on panel bolt C 2 Force D until the top and bottom posts meet flush ...

Page 6: ...WireCrafters Hinge Door Hardware Pack ...

Page 7: ...crews per hinge a Note hinge placement offset detailed in Fig 1 and install tip in Fig 2 b If necessary remove lower two 3 8 x 3 panel mounting bolts and replace with corner bolts c Stock Doors 3 1 4 sweep sp place bottom of hinge 7 1 4 43 1 8 and 79 from floor d Cut off and file smooth any protruding bolt threads 3 Attach door panel D to hinges with two 3 8 x 1 bolts and nuts a Set desired sweep ...

Page 8: ...a Note hinge placement offset detailed in Fig 1 and install tip in Fig 2 b If necessary remove lower two 3 8 x 3 panel mounting bolts and replace with corner bolts c Cut off and file smooth any protruding bolt threads d Stock doors 3 1 4 sweep sp place bottom of hinge 7 1 4 43 1 8 and 79 from floor 3 Attach door panel D to hinges with two 3 8 x 1 bolts and nuts a Set desired sweep space 3 1 4 for ...

Page 9: ...ges B to door post C using two self drilling screws per hinge Note offset detailed in Fig 1 and install tip Fig 2 a Stock door 3 1 4 sweep sp locate bottom of hinge 7 1 4 36 13 16 49 7 16 and 79 from floor If necessary remove 3 8 x 3 panel mount bolt and replace with corner bolt cut off and file smooth any protruding bolt threads 3 Attach door panels D I to hinges with two 3 8 x 1 bolts per hinge ...

Page 10: ...g width at floor and anchor posts to floor Check that posts are plumb and opening is square a Some doors may have a header tube in lieu of transom panel 2 Attach hinges B to door posts C See Fig 1 2 page 8 for swing out or page 7 for swing in a If necessary remove lower two 3 8 x 3 panel mounting bolts and replace with corner bolts Cut off and file smooth any protruding bolt threads b Stock door 3...

Page 11: ...WireCrafters Slide Door Hardware Pack ...

Page 12: ...ice Track Bracket A 6 Using one 3 8 x 1 1 2 bolt and two slide door shims O attach the inverted track bracket on the far end of Track D to the wire mesh panel a Per Fig 3 place one flat slide door shim between the Track Bracket G 2 and the mesh and the other Slide Door Shim on the inside of the mesh and fasten in place with one 3 8 x 1 1 2 bolt and hex nut TRACK MUST BE LEVEL b Should Track Bracke...

Page 13: ...WireCrafters Outside Slide Door ...

Page 14: ...cond track section D into open end of Splice Track Bracket A 6 Using one 3 8 x 2 1 2 bolt one slide door shim O and one 2 Slide Door Spacer P attach the inverted track bracket on the far end of Track D to the wire mesh panel TRACK MUST BE LEVEL a Per Fig 3 place one 2 Slide Door Spacer between the Track Bracket and the mesh and the Slide Door Shim on the outside of the mesh and fasten in place wit...

Page 15: ...WireCrafters Inside Slide Door ...

Page 16: ...gh doors attach 2 high DEP panel C a Attach two 18 DEP Channels D with 3 8 x 1 carriage bolts to splice connection between door and DEP see Fig 1 3 For 8 high doors attach one 18 DEP Channel D per joint to top frame with 3 8 x 1 carriage bolts see Fig 2 4 Attach lower angle cover bar E to bottom of door with 3 8 bolts and nuts WireCrafters 6 or Wider Slide Door Panel Assembly ...

Page 17: ...ove measurement to get the dimension from the floor to the bottom of Lock Receiver A normally 39 for stock doors a Mark post 3 Place leg of Lock Receiver A with eight slotted holes against receiver post a See Fig 1 for receiver A orientation b Align bottom of receiver with spot marked in Step 2 above 4 Align opposing leg of Lock Receiver A with square holes with edge of post 5 Attach Lock Receiver...

Page 18: ... and nuts a If enclosure has ceiling use 3 8 x 1 bolts to attach track brackets 6 Assemble door panels if applicable a Bolt door panel F to door leaf G Some doors have multiple panels b Bolt Angle Cover Bar H to bottom of door panels F G c Bolt Flat Cover Bar I to top of door panels F and G 7 Install cylinder lock if applicable See page 11 for instructions 8 Mount casters J to caster plates K two ...

Page 19: ...E 1 Cut slotted angle 1 2 shorter than panel width 2 Install slotted angle on the top panel with one leg up to the inside of the enclosure or wall using 3 8 x 1 bolts 3 Lift panels into place face side up and bolt to slotted angle with 3 8 x 1 bolts ...

Page 20: ...wall panel per Fig 1 b Clamp part in place before using self drilling screws 4 Align horizontal ceiling tube A with posts D attach to bracket B with self drilling screws per Fig 2 a See detail page 23 if one end of ceiling tube mounts directly to building wall 5 Install slotted angle C on top of wall panels per instruction page 19 6 Lift panels into place face side up and attach to slotted angle w...

Page 21: ...g in the same direction See Fig 1 4 If opposite end of tube attaches to a post repeat steps 2 3 for the opposite end of tube a See detail page 23 if one end of ceiling tube mounts directly to building wall 5 Lift ceiling tube A above the partition wall post D and lower into place so that the top bracket fits inside of wall post D Per Fig 2 6 Align ceiling tube A with wall post D and secure lower b...

Page 22: ...tion wall post D a See detail page 23 if one end of ceiling tube mounts directly to building wall 3 Connect ceiling tube to wall post with two 3 8 x 3 bolts and nuts and tighten securely a Installer use 3 8 flat washer not provided on nut and bolt side see Fig 1 4 Install slotted angle C on top of wall panels per instruction page 19 5 Use 3 8 x 3 bolts to attach ceiling panels to 2 x 6 ceiling tub...

Page 23: ...WireCrafters Ceiling Tube Masonry Connections ...

Page 24: ... anchors provided 3 Mount panel B to post A a Per Fig 2 for straight run using two 3 8 x 3 straight bolts or b Per Fig 3 for 90 degree corner using two 3 8 corner bolts or c Per Fig 4 for adjustable angle mount hinge with 3 8 x 3 straight bolts or d If mounting directly to building wall skip this step e Note Panels install horizontally 2 mesh opening parallel with floor 4 Attach opposite end of pa...

Page 25: ...floor and anchor posts to floor a Check that posts are plumb and opening is square 2 Attach hinges B to door post C using two self drilling screws per hinge a Note hinge placement offset detailed in Fig 1 and install tip Fig 2 b If necessary remove two 3 8 x 3 panel mounting bolts and replace with corner bolts Cut off and file smooth any protruding bolt threads 3 Attach door panel D to hinges with...

Page 26: ...loor and anchor posts to floor a Check that posts are plumb and opening is square 2 Attach hinges B to door post C using two self drilling screws per hinge a Note hinge placement offset detailed in Fig 1 and install tip in Fig 2 b If necessary remove two 3 8 x 3 panel mounting bolts and replace with corner bolts Cut off and file smooth any protruding bolt threads 3 Attach door panel D to hinges wi...

Page 27: ...ure Rack Back Panels 1 Note slotted hole location on end of panels Attach mounting bracket to rack uprights corresponding to holes on end of panels 2 Lift panels into place between mounting brackets and secure with 3 8 x 1 bolt 3 Align panels with those above or below to form wall and connect horizontal members of panels with 3 8 x 1 bolts 4 Panels rising above rack structure may be secured with s...

Page 28: ...ly lower receiver bracket bracket with no pin on rack upright at desired sweep space 4 Place bushing over hinge pin and lift gate into place so that lower hinge pin fits into lower receiver bracket 5 Place upper receiver bracket over hinge pin and fasten receiver to rack a Check that top of gate is level and overall operation of gate 6 If double hinge gate repeat procedure for opposite door panel ...

Page 29: ...or then subtract 2 _________ Top Hinge Location Door Height Sweep Space then subtract 8 ________ Receiver Location Center Line of Tongue Hole in Door Leaf Sweep Space then Subtract 3 1 2 ________ Angle Pick Plate Center Line of Tongue Hole in Door Leaf Sweep Space then Subtract 10 ________ Inside Swing Only Dutch Door Components Bottom Hinge Bottom Leaf Sweep Space 4 ________ Top Hinge Bottom Leaf...

Page 30: ...WireCrafters 800 626 1816 Thanks for using WireCrafters woven wire partitions Tool Cribs Storage Lockers Machine Guards Mezzanine Rails Pallet Rack Backs Security Enclosures ...

Page 31: ...___ Generally the instructions are circle one Too detailed About right Too general Did you encounter any assembly problems If so please describe _______________________________________ ____________________________________________________________________________________________ Did the product arrive in good condition _________________________________________________________ _______________________...

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