Winterhalter CTR Series Page 43 Translation Of The Original Operating Instructions Download

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Disassembly and disposal

English

Operating instructions CTR Series

89014478; 2020-06

Disassembly and disposal

9.1

Taking the warewasher out of operation for long production stops

If the warewasher is taken out of operation for long periods (company holidays, seasonal operation), carry out the follow-
ing steps:

Use the drainage programme to empty the warewasher.

Clean the warewasher.

Leave the door open in the detent position.

Close the on-site water supply.

Switch off the on-site mains isolation switch.

If the warewasher is in a place that is not frost-free:

Instruct an authorised service technician to make the warewasher frost-free.

9.2

Disassembly

Remove any wash items and baskets from the warewasher.

Empty the warewasher completely.

Disconnect the warewasher from the on-site electrical connection.

Disconnect the warewasher from the on-site water supply.

Disconnect the warewasher from the on-site water disposal.

Disassemble the table system.

Disassemble the exhaust air system, if present.

9.3

Disposal

Incorrect or negligent disposal can cause considerable environmental pollution and/or damage.

For hazardous substances, please observe the disposal regulations listed in the safety data sheets.

Disposal according to national regulations.

Summary of Contents for CTR Series

Page 1: ...CTR Series Translation of the original operating instructions 2020 06 ...

Page 2: ... 5 Info display 13 3 6 Rinse aid and detergent 14 3 7 Suction tube with level control 15 3 8 Technical data 16 4 Software 17 4 1 Chef menu 17 4 1 1 Hygiene logbook 18 4 1 2 Operating data 18 4 1 3 Dosage 18 4 1 4 Timer 20 4 1 5 Descale 21 4 1 6 Brightness 22 4 1 7 Sounds 22 4 1 8 Date time 23 4 1 9 Language 23 4 1 10 Units 23 4 1 11 CONNECTED WASH 24 4 1 12 Water back flow counter 24 5 Commissioni...

Page 3: ...ng the warewasher during operation 38 8 2 Drainage programme 39 8 3 Fast drainage programme 40 8 4 Replace the container 41 8 5 Change the chemical product 41 8 6 Cleaning the interior 42 8 7 Cleaning the outside of the warewasher 42 8 8 Descale the warewasher 42 8 9 Maintenance by the customer service department 42 9 Disassembly and disposal 43 9 1 Taking the warewasher out of operation for long ...

Page 4: ...with others either in whole or in part The operator of the warewasher is permitted to make copies even in extracts expressly for internal application as re gards the operation of the dishwasher The manufacturer is entitled to claim damages for any infringements Further rights reserved 2020 by Winterhalter Gastronom GmbH 1 3 Proper use The warewasher is intended only for washing dishes cutlery glas...

Page 5: ...tch to ensure the warewasher is voltage free Allow the installer or an electrician to remedy on site water and electricity supply malfunctions Allow other malfunctions to be remedied by an authorised service technician or your dealer Once the work is complete close the on site water supply Once the work is complete switch off the on site mains isolation switch Electrical safety The electrical safe...

Page 6: ...warewasher only when it is in perfect technical and hygienic condition 2 3 User obligations In addition to the warning and safety notes in these operating instructions the operator must comply with the current pro visions regarding safety accident prevention and environmental protection for the area of application of the commercial warewasher In particular the user must take the following measures...

Page 7: ...d to severe burns or serious eye damage Ø In the event of contact with the eyes or skin rinse thoroughly with tap water Seek medical attention as required Ø Wear protective clothing protective gloves and protective goggles Ø Observe the danger and safety notes on the container and safety data sheet Danger Risk of poisoning due to chemicals Contact with the chemicals via the mouth can lead to sever...

Page 8: ... the main wash zone and rinse aid for the rinse zone are automatically added with the help of external and optional dosing devices The CTR can be expanded by a pre wash zone a drying zone and an energy module Figure CTR ML M with energy module Item Name Alternative 1 Inlet table straight or around the corner Corner conveyor 2 Pre wash zone M Pre wash zone S 3 Main wash zone 4 Drip section 5 Rinse ...

Page 9: ...working direction left to right Item Name Item Name 1 Long curtain length 520 mm 6 Short curtain length 445 mm 2 Display 7 Emergency stop switch optional 3 Door 8 Strainer 4 Rack bracket 9 Wash arms top 5 bottom 4 5 Rack conveyor with push bars 10 Filter cassette Warewashers with dual rinse additionally have a strainer and two wash arms in the rinse zone ...

Page 10: ...wash zone S Pre wash zone M 1 2 3 4 5 1 2 3 4 5 6 7 8 9 Item Name Item Name 1 Rack bracket 1 Door 2 Long curtain length 520 mm 2 Long curtain length 520 mm 3 Rack conveyor with push bars 3 Rack bracket 4 Filter cassette 4 Rack conveyor with push bars 5 Wash arms top 1 bottom 1 5 Short curtain length 445 mm 6 Tank 7 Strainer 8 Wash arms top 2 bottom 2 9 Filter cassette ...

Page 11: ...ted from the electrical supply The position of the emergency stop switch must be determined individually on site following an analysis of any possible hazard potential 3 3 Display Operating the display is similar to operating the display of a smartphone The display responds to light touches There fore operate the display only with your fingers do not use any sharp objects The display and start but...

Page 12: ...e service technician sets the wash mode of the warewasher at commissioning In addition he also sets the alternat ively selectable wash modes The following wash modes are available Wash mode Meaning Hygiene The transport speed decreases if the tank and or boiler temperature drops This en ables the target temperature to be reached again after a certain time The transport speed then increases again S...

Page 13: ...u 1 Access to the dishwashing staff menu chef menu 2 Current tank temperature 2 Current rinse temperature 3 Current rinse temperature 3 Current tank temperature 4 Switch to the next info display 4 Switch to the next info display 1 5 6 7 8 9 Item Name 1 Access to the dishwashing staff menu chef menu 5 Machine number 6 Date time 7 CONNECTED WASH optional The warewasher is connected to the Internet 8...

Page 14: ...ge is based on the information on the product packaging A transfer strip is available for connecting external dosing devices 30 Rinse aid Rinse aid is necessary to ensure that water on the items being washed drains off after washing as a thin film This en sures that the wash items dry quickly Rinse aid is automatically dispensed using an external dosing device Detergent A detergent is necessary to...

Page 15: ...efoamer or vice versa Use the suction tube only with sufficiently stable containers Narrow and tall containers can tip as soon as the suction tube is pulled Do not pull on the dosing hose or main power cable as this may lead to a defect Colour cap Container Blue Rinse aid Grey Detergent Orange Defoamer 1 Item Name 1 Float switch for level control The float switch 1 can detect a defect in the chemi...

Page 16: ...in wash zone 63 C Rinse zone with single rinse 85 C Rinse zone with dual rinse 65 85 C Programme wash zone Temperature Drying zone 60 C Basic cleaning programme 69 C HighTemp 73 C Noise emission Measured value Noise level Measurement uncertainty KpA 2 5 dB Workplace related emission sound pressure level LpA 70 dB Exhaust air Observe the VDI guideline 2052 constructing the ventilation system ...

Page 17: ...rised access The PIN is 1575 If you enter your PIN incorrectly three times in a row input will be blocked for 10 minutes Navigation 1 2 3 4 1 5 6 Item Name 1 Continue to the next window by tapping or swiping 2 Exit the menu 3 Chef menu symbol 4 Number of windows at the same level 5 One level back 6 Scroll up or down The following menus are available Menu Menu Hygiene logbook Sounds Operating data ...

Page 18: ... time of the basket drive in hours and minutes 4 Switch on time of the wash pump in hours and minutes 4 1 2 Operating data In this menu the operating data e g consumptions and operating hours are shown Water consumptions are reference values and are not based on precise measurements 4 1 3 Dosage In this menu the detergent and rinse aid dosing device are set 1 2 Item Name 1 Detergent dosing device ...

Page 19: ...to the ware washer 30 2 1 Item Name 1 Reset to default setting 2 Voltage at the Detergent terminal while the warewasher is filling up parallel to the solenoid valve Configure an external rinse aid dosing device connection The service technician requires this menu when he connects an external rinse aid dosing device to the ware washer 30 2 1 Item Name 1 Reset to default setting 2 Voltage at the Rin...

Page 20: ...on switch is switched on The on site water supply is open 1 2 Item Name 1 Regularly 2 Non recurring date Programme a regular time 1 2 3 4 Item Name 1 Switch the timer off on 2 Time for automatic switch off 3 Time for automatic start up 4 Select time schedule Daily Mon Fri Sat Sun Individual a different time on every weekday Programme a non recurring date 1 4 2 3 Item Name 1 Switch the timer off on...

Page 21: ... interior of the warewasher The water lines and the boiler can be descaled only by an authorised service technician For descaling you need an acid based descaler suitable for commercial warewashers We recommend the Winterhalter Descaler A 70 LS Ideally start the descaling programme when the warewasher is empty and switched off If the warewasher is already pre pared for use it will automatically em...

Page 22: ... pre wash zone M 53 l Tank volume of main wash zone 80 l Note Danger of corrosion due to descaler solution Descaler solution has a corrosive effect when in contact with metals and plastics for a long time and there fore must not remain in the interior of the machine e g overnight Ø Do not terminate the descaling programme and follow the instructions on the display 4 1 6 Brightness In this menu the...

Page 23: ...date and time are entered Note Time must be changed for the summer winter time changeover 1 2 Item Name 1 Date 2 Time of day 4 1 9 Language In this menu the language of the display texts is set 1 Item Name 1 Reset to last language set 4 1 10 Units In this menu the unit and temperature indicator are changed ...

Page 24: ...CONNECTED WASH You will find detailed information and instructions on the following website http www connected wash biz start de 4 1 12 Water back flow counter The water back flow counter must be reset if the set total capacity of an external water treatment device has reached the value 0 1 2 Item Name 1 Set the total capacity 2 Reset the water back flow counter ...

Page 25: ...ly the inlet water hose supplied Old existing inlet water hoses may not be re used Do not kink the inlet water hose when laying it 1 2 3 Ø Connect the inlet water hose 3 to the warewasher Ø Connect the dirt trap 2 to the on site water supply 1 Ø Connect the supply hose 3 to the dirt trap 2 Ø Open the water supply 1 and check that the connections are sealed The dirt trap prevents particles from the...

Page 26: ...Ø Guide and connect the waste water pipe with a slope at least 3 to the on site waste water connection Requirements for on site installation Connection Description Location Left or right of the warewasher depending on the machine variant Max 100 mm above finished floor Max 350 mm above finished floor when the waste water pipe is led out of the side of the warewasher Retrofit kit 70014848 is requir...

Page 27: ...lectrician Ø The circuit diagram must be observed Ø The warewasher may be operated only at the voltages and frequencies specified on the rating plate Ø A mains isolation switch with all pole separation from the mains supply must be installed in the electrical feeder and must be easily accessible We recommend installing it near the warewasher Ø The electrical connection must be secured as a separat...

Page 28: ... plate according to the illustration Ø Guide the mains cable 3 through the cable gland 4 and tighten it Ø Strip the wire ends of the mains cable and attach ferrules Ø Connect the wires to the feeder terminals 5 Ø Attach the strain relief 7 only 380 415V 3N 3 4 5 6 7 Ø Close the switchbox lid Ø Attach the earthing to the terminal strip Ø Assemble the rear cover Ø Assemble the front cover and right ...

Page 29: ...d its additional devices may be connected to the electrical mains supply only by a specialist company registered within the electrical trade and approved by the energy supplier Ø All locally applicable standards and regulations must be observed during the connection to the electrical mains supply Ø When performing installation and maintenance work as well as repairs unplug the warewasher from the ...

Page 30: ...SH terminal See also 2 Terminals 29 5 4 Before working with the warewasher Ø Have the warewasher set up by an authorised service technician or your dealer Ø Have the warewasher connected according to the locally applicable standards and the regulations by authorised mechanics water waste water electrical system Ø After connecting the water and the power properly contact the relevant Winterhalter d...

Page 31: ... filter b Strainer e Drain filter c Curtain Note Ensure that there is always enough detergent and rinse aid available to achieve an optimum wash result For warewashers with dual rinse Ø Check if the strainer and the wash arms have been installed 9 For warewashers with a pre wash zone Check if the filters curtains and wash arms have been installed 10 See also 2 Overview 9 ...

Page 32: ...Ø Be aware of sharp and pointed utensils when loading the wash racks Do not wash electrical cooking appliances Do not wash parts made of wood Do not wash ashtrays and objects covered with wax Only wash heat and caustic resistant plastic parts Wash parts made of aluminium e g pots containers or trays only with a specially suitable detergent to avoid black discolorations Only wash containers with ma...

Page 33: ...ia exist even in fresh multi purpose cloths Wash light objects in a washing cage so that they remain in a stable position Alternatively cover the wash rack with a second coarse mesh wash rack Start washing process Ø All zones and the rack conveyor are switched on ð Start button turns blue Ø Sort the wash rack correctly and push it into the warewasher Remove the wash racks from the outlet roller ta...

Page 34: ...h breaks Ø Do not switch the warewasher off during wash breaks 6 3 Changing the tank water Change the tank water if it is very dirty and if the end wash result worsens Note It takes a few minutes until the warewasher is ready for operation again as the tank is first emptied and then refilled and reheated 6 4 Switch off the warewasher Ø Switch off the warewasher at the end of the working day using ...

Page 35: ...Service interval expired Contact an authorised service technician Water level in the main wash tank too low Strainer clogged Remove clean and re insert the strainer Foam in the main wash tank Do not use manual washing up liquid Rinse off soiling that contains protein with cold water before the washing process Check the tank temperature If it is continuously under 50 C switch from speed mode to hyg...

Page 36: ...instructions CTR Series See also 2 Washing 33 2 Replace the container 41 2 Descale 21 7 2 Display the error with error code If a serious error is present washing is no longer possible and a red bar appears at the top of the display Accessing the error code ...

Page 37: ...caling is present The water is too hard Check the external water treatment Connect water treatment Carry out basic cleaning For starch residues Temperature of manual pre cleaning exceeds 40 C Lower the temperature of manual pre cleaning The wash items do not dry on their own No or low rinse aid dosing Set the dosing amount as per the man ufacturer s specifications 18 Check the dosing hose for kink...

Page 38: ...ter the wash wash water with chemicals continues to adhere to the filters and wash arms Ø Wear protective clothing protective gloves and protective goggles During the work day The filter cassette Figure 2 is available only for warewashers without a pre wash zone Additionally for warewashers with dual rinse During the work day Additionally for warewashers with energy module Daily before draining th...

Page 39: ...4478 2020 06 39 8 2 Drainage programme The drainage programme is helpful in cleaning the interior of the warewasher at the end of the work day Ø Observe the instructions in the videos on the display If the videos are ignored the drainage programme will continue automatically ...

Page 40: ... wash arms pay attention to the different jets 11a Wash arm in the rinse zone 11b Wash arm of the pre main wash zone Additionally for warewashers with pre wash zone M Terminating the drainage programme 8 3 Fast drainage programme In the fast drainage programme only the water is pumped out of the warewasher The warewasher switches off once it is emptied ...

Page 41: ...ng different chemical products which can damage the dosing device Therefore the dosing device and the dosing hoses must be flushed with water before a new chemical product is used If this is not done the Winterhalter Gastronom GmbH warranty and product liability will be void Ø Remove the suction tube from the container and place it in a water filled container Ø Access the following menu 1 2 Item N...

Page 42: ...eaning agents Ø Clean the display with a damp cloth Ø Clean the external surfaces using a stainless steel cleaner and stainless steel polish 8 8 Descale the warewasher If the warewasher is operated with hard water and without water treatment then the boiler the interior of the machine all the water lines and components may develop scale Grease residues and dirt that remain in the machine can contr...

Page 43: ...is in a place that is not frost free Ø Instruct an authorised service technician to make the warewasher frost free 9 2 Disassembly Ø Remove any wash items and baskets from the warewasher Ø Empty the warewasher completely Ø Disconnect the warewasher from the on site electrical connection Ø Disconnect the warewasher from the on site water supply Ø Disconnect the warewasher from the on site water dis...

Page 44: ...English 10 Annex 44 89014478 2020 06 Operating instructions CTR Series 10 Annex 10 1 Declaration of Conformity ...

Page 45: ...Annex 10 English Operating instructions CTR Series 89014478 2020 06 45 ...

Page 46: ......

Page 47: ...ckenbeuren Deutschland Telefon 49 0 7542 4 02 0 www winterhalter de info winterhalter de Winterhalter Gastronom GmbH Commercial Dishwashing Systems Winterhalterstr 2 12 88074 Meckenbeuren Germany Telephone 49 0 7542 4 02 0 www winterhalter com info winterhalter com 89014478 2020 06 ...

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Winterhalter CTR Series, Translation Of The Original Operating Instructions

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