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SHUTTING DOWN THE WELDER.  (10 MINUTES COOL DOWN)

First,  remove  the  nozzle  tip  while  the  welder  is  still  in  motion  by  positioning  the  nozzle  tip  in  an 

"UP"

 

position

,  pointing  into  the  air. 

Switch  the  Drive  Motor  to  "STOP"  and  put  the  drive  gear  lever  to 

"FREE WHEEL".

DO  NOT  TURN  THE  TOOL  SWITCH  OFF  UNLESS  YOU  HAVE  ALLOWED  THE  GUN  TO  "COOL" 
DOWN.  Failure  to  cool  the  gun  prior  to  turning  the  power  off  may  cause  damage  to  the  unit's 
heating  element  and/or  internal  components.  Make  sure  that  the  heat  of  the  resting  nozzle  tip  is 
not  pointed  in  the  direction  of  the  weights.  Leaving  the  heat  gun  in  the  down  position  will  cause 
damage to the compression roller.

SEAM VERIFICATION FOR MODIFIED BITUMENS.

At the beginning of a day's seam welding, the operator of the unit must always perform destructive seam 
analysis to make sure that he has selected the optimum mix of the temperature, speed and pressure for 
his welder, and the particular membrane.

This  seam  analysis  should  be  performed  at  the  beginning  of  a  day's  production,  and  at  any  significant 
change in operating environment, such as:

• A ten degree (F) change in ambient temperature. 
• A significant change in cloud coverage. 
• A moderate change in wind conditions (10MPH). 
• A moderate change in humidity (10%). 
• A noticeable change in the speed of the drive (indicating a significant change in voltage).
• Movement from a major shaded area to a major sunny area, or vice versa.

The operator should select a mix of speed, weight and temperature that is conservative, that is, he should 
never run the welder at the "high edge" of welding. There should be a minimum of a 20% margin of safety 
against peak speed and temperature mix.

The operator should be cautious of poor welds where there is a change in plane of the substrate surface. 
For example, where there is a seam along the edge of a raised insulation board or where a fastener plate 
is located too close to the edge of the seam, there may be insufficient compression of the seam.

Start  and  stop  points  in  a  seam  are  especially  vulnerable  to  cold  weld,  so  these  should  be  marked  and 
checked carefully.

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COOL DOWN 10 MINUTES

Summary of Contents for EAGLE V42-DD

Page 1: ...rd is included in the shipping box Please fill it out so that we can provide you any new product information or tips for better welding The serial number of your unit is located on the handle of the g...

Page 2: ...they are too unpredictable Even when they are dedicated circuits power spikes and drops can occur resulting in sub standard equipment operation A Minimum 7 500 Watt watt capacity for the generator pro...

Page 3: ...Check the distance between the vertical centerline of the compression roller and the tip of the nozzle The distance should normally be 21 4 21 2 55 60mm from the centerline of the roller 3 21 4 21 2 C...

Page 4: ...re roller should be positioned so that it rolls fully on the surface of the top sheet about 1 4 inside the edge of the shelf The edge of the roller should not hang over the edge to keep it from pickin...

Page 5: ...at the edge of the seam Usually about 10 FPM Feet per minute One revolution of wheel equals one foot of travel Increasing the temperature slowing the speed and increasing the pressure will all increa...

Page 6: ...nalysis should be performed at the beginning of a day s production and at any significant change in operating environment such as A ten degree F change in ambient temperature A significant change in c...

Page 7: ...cord or electrical connection Keep clear of the heat gun nozzle Exposed skin will burn upon contact Always heat seam in a well ventilated area Do not inhale fumes caused by the heat seaming process Do...

Page 8: ...wer motor for 3 4 seconds and observe the amount of sparks If sparks are larger than 1 16 consult the manufacturer Motor replacement may be needed 9 Unplug the main power and heatgun connectors and sl...

Page 9: ...tion 23 on the part sheet UNIT JERKING 1 Check for low voltage on the control box voltmeter See Fig 3 Should be 210 to 250 VAC 2 Check drive engage disengage gear lever 3 Increase speed setting slight...

Page 10: ...period The complete unit or defective module must be returned to a factory authorized service center freight prepaid preferably with a letter of explanation CONDITIONS This warranty does not apply if...

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