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IV. MAINTENANCE

A. HEATING ELEMENT REPLACEMENT.

B. LUBRICATION

.

Lubricate the following areas once a month with a light lubricating oil (LPS-2 or WD-40, for example):
• Drive axle bushings;
• Pivot shaft of heat gun (remove set screw, spring, and ball and spray directly into hole).
• Chain.

(See  Fig.  #7  &  8).  Disconnect  power  source.  Make 
sure  the  unit  has  thoroughly  cooled.  Replacement  of 
the heating element is accomplished by removing the 
four screws at the base of the heat gun nozzle. Before 
inserting  the  element,  make  sure  that  you  align  the 
pins according to key marks on the element and base.  

Fig. #8 

Fig. #7 

-7-

III. GENERAL SAFETY INFORMATION.

• You are working with high voltage equipment. Always disconnect the power source before 
servicing the welder.

• Never pull or carry the welder by a power cord or electrical connection.

• Keep clear of the heat gun nozzle. Exposed skin will burn upon contact.

• Always heat seam in a well-ventilated area. Do not inhale fumes caused by the heat seaming 
process.

• Do not operate near flammable materials. Do not apply any flammable liquids to the surfaces to 
be heat seamed.

• Always cool the heat gun down before shutting off the master switch. Always cool the unit 

before storage.

• Protect the unit from exposure to rain. Do not weld when water is standing on the membrane.

• Call if you have questions, call 630-231-0419

C. CLEANING.

Use wire brush at the end of each 100 foot seam to keep nozzle foot clean.

Check and clean Air Intake screen on back of heat gun handle at least twice
a day. Dust and lint will clog the screen. Brush out with a small soft brush, 
and rotate the baffle. (See Fig. #9)

Do not operate unit with intake screen damaged or missing. Material drawn 
into the heat gun can damage the impellers, controls and heating element.

Fig. #9

Summary of Contents for EAGLE V42-DD

Page 1: ...rd is included in the shipping box Please fill it out so that we can provide you any new product information or tips for better welding The serial number of your unit is located on the handle of the g...

Page 2: ...they are too unpredictable Even when they are dedicated circuits power spikes and drops can occur resulting in sub standard equipment operation A Minimum 7 500 Watt watt capacity for the generator pro...

Page 3: ...Check the distance between the vertical centerline of the compression roller and the tip of the nozzle The distance should normally be 21 4 21 2 55 60mm from the centerline of the roller 3 21 4 21 2 C...

Page 4: ...re roller should be positioned so that it rolls fully on the surface of the top sheet about 1 4 inside the edge of the shelf The edge of the roller should not hang over the edge to keep it from pickin...

Page 5: ...at the edge of the seam Usually about 10 FPM Feet per minute One revolution of wheel equals one foot of travel Increasing the temperature slowing the speed and increasing the pressure will all increa...

Page 6: ...nalysis should be performed at the beginning of a day s production and at any significant change in operating environment such as A ten degree F change in ambient temperature A significant change in c...

Page 7: ...cord or electrical connection Keep clear of the heat gun nozzle Exposed skin will burn upon contact Always heat seam in a well ventilated area Do not inhale fumes caused by the heat seaming process Do...

Page 8: ...wer motor for 3 4 seconds and observe the amount of sparks If sparks are larger than 1 16 consult the manufacturer Motor replacement may be needed 9 Unplug the main power and heatgun connectors and sl...

Page 9: ...tion 23 on the part sheet UNIT JERKING 1 Check for low voltage on the control box voltmeter See Fig 3 Should be 210 to 250 VAC 2 Check drive engage disengage gear lever 3 Increase speed setting slight...

Page 10: ...period The complete unit or defective module must be returned to a factory authorized service center freight prepaid preferably with a letter of explanation CONDITIONS This warranty does not apply if...

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