Winget 2B1000 Operators Handbook & Parts Download | Manualshive

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902S02

K - 1

C173D

E - 5

V2000326

F - 11

92S07

B - 9

C174C

D - 1

V2000398

H - 2

95S03

C - 1

C174E

D - 1

V2000757

E - 2

95S03

C - 2

C174E

D - 1

V2000758

E - 2

95S03

C - 2A

C174J

C - 4

V2000759

E - 2

95S03

C - 4

C174J

D - 1

V2000760

E - 2

95S03

D - 1

C174J

D - 3

V2000954

A - 1

95S03

D - 3

C174J

D - 4

V2000954

A - 1C

95S03

D - 4

C174J

D - 4A

V2000954

A - 1D

95S03

D - 4A

C175

B - 9

V2002350

B - 9A

95S05

F - 10

C175

B - 9

V2002350

B - 9B

9S01

A - 1B

C180A

B - 9

V2002991

D - 4

9S01

C - 1

C180B

A - 1

V2002991

D - 4A

9S01

C - 2

C180B

B - 9

V2003029

D - 4

9S01

C - 2A

C180B

D - 1

V2003029

D - 4A

9S01

D - 1

C186

B - 9

V2003030

D - 4

9S02

D - 1

C186-A

B - 9

V2003030

D - 4A

9S02

D - 1

C186-B

B - 9

V2003037

J - 1

9S02

D - 2A

C186-C

B - 9

V2003038

J - 1

9S03

C - 2

C186-D

B - 9

V2003039

J - 1

9S03

H - 2

C186-E

B - 9

V2003100

J - 1

9S05

B - 9A

C186-F

B - 9

V2003101

J - 1

9S05

B - 9B

C190

B - 9

V2003111

F - 9

A25328

F - 6

C272

D - 1

V2003111

F - 10

ASE154

H - 1

C321

C - 3

V2003113

H - 3

ASE159

H - 1

CSE200

F - 6

V2003114

H - 3

C140A

A - 2

DM157

J - 1

V2003115

H - 3

C159LH

B - 9

DM197

J - 2

V2003117

H - 3

C159RH

B - 9

L259LH

E - 1

V2003118

H - 3

C160B

E - 5

L259RH

E - 1

V2003119

H - 3

C163

E - 5

L264

B - 9

V2003120

H - 3

C173A

A - 2

L267LH

B - 9

V2003122

H - 3

C173B

A - 2

L267RH

B - 9

V2003122

H - 3

C173B

A - 4

L279/1

A - 3

V2003124

H - 2

C173B

A - 4

L308T

B - 9

V2003128

F - 8

C173B

C - 4

L309

D - 2

V2003130

F - 7

C173B

D - 2B

LB203

D - 5

V2003131

F - 7

C173D

D - 2

V2000305

D - 4

V2003132

F - 7

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Summary of Contents for 2B1000

Page 1: ...00 OPERATORS HANDBOOK PARTS Manual MAN523 April 2019 Up to Serial Nos 2B1000 0646 2B1500 1213 WINGET LIMITED P O Box 41 Edgefold Industrial Estate Plodder Lane Bolton BL4 0LR England Tel 44 0 1204 854650 www winget co uk ...

Page 2: ......

Page 3: ...k although correct at the time of publication may be subject to alteration by the Manufacturers without notice Winget Limited operate a policy of continuous product development Therefore some illustrations or text within this publication may differ from your machine ...

Page 4: ...Skip operation 2 11 Towing with the dumper 2 12 Towing the dumper 2 12 Section Page SERVICE Service Safe Working 3 1 Safety Skip Supports 3 2 Service schedule chart 3 3 Engine 3 5 Lubrication oil and filter 3 5 Fuel System 3 7 Air Cleaner 3 8 Gearbox 3 9 Front axle 3 10 Wheels Tyres 3 11 Battery 3 17 Steering box 3 13 Hydraulic system 3 14 Braking systems 3 18 Greasing 3 20 TECHNICAL INFORMATION D...

Page 5: ...NING notes They are preceded by this symbol WARNING These notes are used to indicate that the procedure being described in the Handbook must be followed to avoid serious injury or death to yourself or others or damage to the machine The warnings are also used to protect the machine from unsafe servicing practices Pay particular attention to the warnings given in the Handbook If you have any doubts...

Page 6: ...ess clearance for the modifications etc have been granted by the Manufacturer in writing The Pre Delivery Inspection and Warranty Registration Document must be completed correctly and returned to the Manufacturer within 7 days of sale date Failure to do so may result in the claim being subsequently rejected Tyres and tubes are not covered by Warranty but are covered by the tyre manufacturer s own ...

Page 7: ...s run by the C ITB or equivalent body leading to the award of a CTA It is strongly recommended that operators read the H S E publication Safe Working with Small Dumpers which is available from government bookshops HMSO or from other bookshops quoting the following number ISBN O11 8836935 Another useful publication is British Standard number BS 6264 Procedure for Operator Training For Earth Moving ...

Page 8: ...gine is running can result in damage to the electrical components and circuits NEVER fill the fuel or hydraulic tanks with the engine running ALWAYS drive only on surfaces that are known to be stable ALWAYS keep the floor plates and walkways clean NEVER drive the machine close to the edge of any excavation Always use effective wheel stops to prevent the machine running close to the edge Make sure ...

Page 9: ...hat 1 The combined weight of the trailer and its load does not exceed the dumper drawbar pull of 250kg 2500N and dumper drawbar load of 50kg 500N 2 Trailers may be towed in first gear on level dry ground provided a purpose made towing pin is used 3 The dumper skip must be loaded with half the rated payload to ensure tyre adhesion when braking NEVER tow loads up down or across gradients GRADIENTS W...

Page 10: ...ydraulic components SERVICING WARNING ALWAYS report any defect at once before an accident or consequential damage can occur ALWAYS conform to service schedules except where 1 Warning lights or warning indicators call for immediate attention 2 Adverse conditions necessitate more frequent servicing ALWAYS wear correctly fitting protective clothing Loose or baggy clothing can be extremely dangerous w...

Page 11: ...iting seek qualified medical assistance immediately ALWAYS dispose of waste oils and fuels into waste oil storage tanks If storage tanks are not available consult your distributor or local authority for addresses of local designated disposal points It is illegal to dispose of waste oil into drains or water courses or to bury it Equipment which includes friction materials will sometimes contain asb...

Page 12: ... The battery negative terminal is connected to earth 1 6 SAFE WORKING Attached to the dumper are several pictorial warning decals Ensure that all decals fitted to the dumper are legible If any should become detached they must be replaced immediately For detailed information on how to safely use the items described by the decals see the Safe working Operation and Servicing sections of this Handbook...

Page 13: ...is the maximum load for the skip onto which this decal is fastened The figure shown on this decal is the maximum load for the skip onto which this decal is fastened Beware of electrical hazards These surfaces may be hot When loaded always REVERSE down gradients ISO Skip Support when used is pinned around the tipping ram rod to prevent the ram from closing Wear eye protection SAFE WORKING 1 7 ...

Page 14: ...il reservoir Hydraulic brakes only 7 Parking brake 8 Skip control tip return hydraulic tipping 9 Hydraulic oil filler cap 10 Fuel filler cap 11 Skip release lever manual tipping 12 Gear lever 13 Battery 14 Engine air cleaner OPERATION 2 1 CONTROLS AND SERVICE POINTS ...

Page 15: ...1 Warning light battery charging 22 Switch direction indicators 23 Warning light direction indicators 24 Switch hazard warning lights 25 Switch Side and head lights 26 Document case 27 Horn 2 2 OPERATION ELECTRICAL CONTROLS ...

Page 16: ...be followed very closely during the first fifty hours of operation 1 Avoid overloading the engine 2 Use the lower gears when operating with heavy loads and avoid continuous operation at constant engine speeds 3 Check the instruments frequently and keep the oil compartments and the hydraulic reservoirs filled to their recommended levels 4 Do not operate the engine at high speeds without a load 5 Do...

Page 17: ... lever B The engine should now fire If the engine does not fire lift the decompressor lever B and slowly turn the engine a few times before attempting to start again Do not operate the starter motor for more than 20 seconds at a time Note If it is necessary to bleed and prime the fuel system consult the PH1 Engine Operators Handbook To stop PH1 engines WARNING NEVER stop the engine by using the de...

Page 18: ...h pin will disengage from the keyway and does not bind on the starting shaft ENSURE THERE ARE NO BURRS ON THE SHAFT IMPORTANT With the starting handle turn the engine slowly from 3 to 20 turns according to the temperature and period of standing unused in order to prime the combustion chamber and the lubricating oil system Turning the starting handle in the correct rotation crank the engine really ...

Page 19: ... control lever clockwise to the horizontal position so that it abuts the horizontal stop J Cold Starting Below 10o C 14o F A cup and plunger is fitted to the combustion air intake port on ST engines Operate as follows Withdraw the plunger K and fill one third of the cup L with the same type of lubricating oil as used in the engine Replace the plunger and inject the oil just before starting the eng...

Page 20: ...As the engine runs up to speed the excess fuel device will automatically reset to the normal running position Cold Starting Below 10o C 14o F A cup and plunger is normally fitted to the combustion air intake port on TR and TS engines With the fuel turned on turn the engine for up to 20 revolutions to prime the fuel and lubrication systems Withdraw the plunger H and fill one third of the cup J with...

Page 21: ...n any way Turn the engine control lever anti clockwise to the STOP position L and release it Move the decompressor lever towards the flywheel M Insert the correct handle into the starting housing Turn the engine slowly for up to 20 turns to prime the combustion chamber and lubricating oil system Maintaining a firm grip on the starting handle crank the engine really fast and when sufficient speed i...

Page 22: ...on 1 the battery charging light P will illuminate Turn the key and hold at the START position 2 until the engine fires and then release it immediately If the engine fails to start within 20 seconds release the key and attempt to restart after allowing sufficient time for all moving parts to stop Stopping the engine WARNING Never stop the engine by operating the decompressor lever or valve damage m...

Page 23: ...n Dumpers with rod operated drum brakes The brake pedal and handbrake both operate expanding drum brakes within the front axle through a system of rods and linkages There are no brakes on the rear axle Engaging gear lever When changing gear always depress the clutch pedal before moving the gear lever from one gear to another Stopping the dumper IMPORTANT Never make unnecessary crash stops when tra...

Page 24: ...t forwards under its own weight To return the skip Pull the skip back manually into the carrying position Ensure that it is locked into the skip catch Skip control lever Hydraulic tipping The control lever has three positions they are Tip or Dump Hold and Return To tip the skip Move the lever to DUMP To return the skip Move the lever to RETURN If the lever is released when in the DUMP or RETURN po...

Page 25: ...p must be loaded with half the rated payload to ensure tyre adhesion when braking Never tow loads up down or across gradients Towing the dumper The dumper should only be towed if recovery is needed of a broken down unit or to free a bogged down machine Always ensure that ropes chains etc used to tow the dumper have sufficient safe working load capability When towing the dumper always ensure that t...

Page 26: ... tanks are not available consult your Distributor or local authority for addresses of local designated disposal points It is illegal to dispose of waste oil into drains or water courses or to bury it The materials used in the manufacture and treatment of some filters and elements may cause irritation or discomfort if they come into contact with the eyes or mouth and they may give off toxic gases i...

Page 27: ... pin Re install clip pin A on pin C Do not operate the hydraulic control lever with the Skip Support Bracket in place ISO Skip Support WHERE SUPPLIED The ISO Skip Support MUST be used whenever working under a raised skip To install the ISO Skip Support Release the Support K from its storage position on the rotary frame Raise the skip fully using the hydraulic control lever Place the Support K arou...

Page 28: ...raulic oil level hose condition Hydraulic system 3 16 Every 50 operating hours or weekly the above and the following Axle nuts Front axle 3 10 Front axle oil level Front axle 3 10 Tyre pressures condition Wheels tyres 3 11 Battery electrolyte level Battery 3 12 Grease nipples Greasing 3 20 Gearbox oil levels Gearbox 3 9 Steering box oil level Steering box 3 13 Parking brake Check function of the p...

Page 29: ...ydraulic system 3 17 Gearbox oil change Gearbox 3 9 Front axle oil change Front axle 3 10 Every 2000 operating hours or 2 years the above and the following Brake system overhaul Braking system 3 18 Extra services Dirty working conditions Increase the frequency of all services during extremes of dirt heat and cold especially those relating to clean air cooling efficiency lubrication and machine cle...

Page 30: ...should be thoroughly washed particularly before eating Every 10 operating hours or daily Check lubrication oil level Check the oil level with the dipstick B Top up through filler C if necessary SERVICE 3 5 ENGINE Engines fitted in dumpers Up to 1985 Lister ST1 and Petter PH1 1985 to 1989 Lister Petter PH1 1985 to 1989 Lister Petter TS1 Note from 1989 the TS1 has been offered as an option 1989 to d...

Page 31: ...le strap wrench unscrew and remove the old filter A Do not attempt to clean the old filter Dispose of it safely Thoroughly clean the crankcase filter housing face Apply a small amount of clean engine oil to the filter sealing joint Do not use a strap wrench to fit the new element Screw on the new filter by hand until the sealing joint is just touching the crankcase and then tighten a further half ...

Page 32: ...the retaining plug R Remove the old element S and joint T Fit new element and new joint Replace and tighten the retaining plug R Prime the system Priming the fuel system Prime the system as follows Fill the fuel tank Move the engine control lever to the RUN position Vent fuel at each pump in turn through the bleed screw U until a full air free flow of fuel is obtained SERVICE 3 7 ENGINE ...

Page 33: ...ne Clean the area around the filler cap Y Remove the cap Fill the tank Do not fill the tank to capacity Allow room for expansion and wipe up spilt fuel immediately otherwise paintwork will be damaged Replace cap Every 10 operating hours or daily Air cleaner clean replace Clean or replace the air cleaner X element under very dusty conditions Access the element by unclipping the plastic cover Every ...

Page 34: ...lean the area around the dipstick filler V before removing Remove the dipstick and check the oil level Top up between the two marks W It is most important not to overfill For the correct type and grade of oil see Specifications Every 1000 operating hours Change gearbox oil Clean the areas surrounding the dipstick V and drain plugs X Place a suitable container beneath the drain plug CAUTION Before ...

Page 35: ...r D Replace plugs For the correct type and grade of oil see Specifications Every 1000 operating hours Axle oil change Change the lubrication oil in the front axle as follows Clean the area surrounding the filler D level E and drain F plugs Place a suitable container beneath the drain plug CAUTION Before removing the plugs be sure to stand to one side to avoid the oil that will spill from the drain...

Page 36: ... WARNING ALWAYS ensure that when adding air to a tyre the area is clear of personnel NEVER over inflate a tyre beyond its specified pressure NEVER adjust the tyre pressure in an attempt to improve traction on soft ground or obtain a softer ride on hard ground Incorrectly adjusted tyres can affect the steering and handling characteristics Check the tyre pressures only when the tyres are cold For co...

Page 37: ...ystem Every 50 hours Check battery electrolyte level The battery is situated beneath a cover on the left hand side of the dumper Ensure that the electrical connections are clean and tight and coat the terminals with petroleum jelly to protect them from corrosion Remove battery filler plugs and check that the electrolyte level is between 6 9 mm 0 25 0 37 in above the tops of the separators If neces...

Page 38: ... the oil level as follows Clean the area around the filler plug P Remove filler plug The oil level is correct when it is at the bottom of the hole Top up if necessary with the correct grade of oil see Specifications for oil Replace plug P SERVICE 3 13 STEERING BOX ...

Page 39: ...m before servicing any hydraulic component To dump pressure Stop the engine Move the skip control lever several times in each direction Description of hydraulic system The hydraulic system provides power for skip tipping The main components consist of Tank The tank is filled through a filler strainer which incorporates an oil level indicator The filler cap is fitted with a breather In the bottom o...

Page 40: ...SERVICE 3 15 HYDRAULIC SYSTEM ...

Page 41: ...ol lever to tip skip and check the pressure reading on the gauge when ram is fully extended and relief valve is blowing See Specifications for correct pressure If this procedure does correct the fault contact your Distributor Periodically check the hose between the pump and the hydraulic tank to ensure that it is not deformed Any deformation in the hose may result in a restricted flow and damage t...

Page 42: ... leaks Every 1000 operating hours Clean change hydraulic oil filter Clean or change the hydraulic oil filter using the procedure described in the previous First 100 operating hours Every 1000 operating hours Change hydraulic oil Run the engine and operate the hydraulics to warm the oil Fully close the tipping rams Switch off the engine and dump hydraulic pressure Clean the area surrounding the hyd...

Page 43: ...r before servicing Do not allow the reservoir to empty during the bleeding procedure C Attach bleeder tube 1 to the bleed screw 2 on the left hand side of the front axle and immerse the other end of the tube in a small quantity of hydraulic oil contained in a glass jar 3 Slacken bleed screw and depress the brake pedal to its full extent Hold the pedal down and tighten bleed screw Release pedal and...

Page 44: ...akes are fully on Slacken the adjuster anti clockwise until the wheels turn freely This will ensure that the shoes are centralised on the drums and that the whole brake lining is used IMPORTANT When servicing the machine or if the brake rods have been disconnected ensure that they are positioned as shown below SERVICE 3 19 BRAKING SYSTEM mechanical linkage ...

Page 45: ... Location of grease points A Tipping rams 2 on each ram No grease points on Rotating or High discharge skip tipping rams B Skip pivots 2 C Propeller shaft 3 D Drag link ball joints 2 E Brake pedal pivot shaft 2 F Clutch pedal pivot shaft 2 G Accelerator pivot shaft 2 H King pins 2 on each pin I Axle centre pin 1 J Track rod end ball joints 2 K Gearbox lever pivot 1 each side of gearbox Clean and l...

Page 46: ...ight 1 34 4 5 1 37 4 6 D Skip 0 16 0 6 0 13 0 5 E Skip loading height 1 00 3 3 1 17 3 10 F Ground clearance 0 28 0 11 0 28 0 11 G Track 1 37 4 6 1 37 4 6 H Wheelbase 1 66 5 5 1 66 5 5 J Maximum skip height when tipped 1 43 4 8 1 47 4 10 K Skip discharge forward of tyres 0 37 1 3 0 35 1 2 L Skip discharge width 1 42 4 8 1 42 4 8 Articulation 0 29 0 111 2 0 29 0 111 2 Turning circle 7 25 23 9 7 35 2...

Page 47: ...8 D Skip discharge height 0 74 2 4 1 20 4 0 E Skip loading height 1 21 4 0 1 28 4 2 F Ground clearance 0 28 0 11 0 28 0 11 G Track 1 37 4 7 1 37 4 7 H Wheel base 1 66 5 5 1 66 5 5 J Maximum skip height when tipped 2 17 7 11 2 2 47 8 1 K Skip discharge forward of tyres 0 53 1 9 0 24 0 91 2 L Skip discharge width 1 10 3 6 0 51 1 8 Articulation 0 29 0 111 2 0 29 0 111 2 Turning circle 7 35 24 1 7 35 ...

Page 48: ...here fitted 12 volt negative earth FUEL SYSTEM System Single element fuel pump Fuel specification BS 2869 1988 Class A2 or BS EN590 1995 Class A1 Fuel tank capacity 8 25 litres Fuel filter Strainer within fuel tank Air cleaner Renewable element AXLES Front Heavy duty with fully floating half shafts Rear Centrally pivoted steer axle without brakes BRAKES Service Front axle braking Totally sealed oi...

Page 49: ... Manual Lister Petter TS TR1 1st Gear 2nd Gear 3rd Gear Reverse km h mph km h mph km h mph km h mph 2B1000 1800 rev min 3 8 2 3 8 4 5 2 15 0 9 3 4 0 2 5 2B1500 1800 rev min 4 1 2 6 9 1 5 7 15 7 9 8 4 3 2 6 LUBRICANTS AND FLUIDS Total oils factory fill Capacities TS TR1 Engine Lub Oil Rubia H 10W 40 2 7 litres Note For engine oils used in temperatures above 30o C consult the Engine Handbook Gearbox...

Page 50: ...kg 2205 lbs N A N A 2B1500 1500 kg 3308 lbs 1250 kg 2756 lbs 1130 kg 2492 lbs CAPACITY Water level MODEL SKIP TYPE Standard High discharge Rotating 2B1000 490 litre 17 3 ft3 N A N A 2B1500 700 litre 24 7 ft3 570 litre 20 1 ft3 480 litre 17 0 ft3 CAPACITY Struck heaped MODEL STANDARD SKIP Struck Heaped 2B1000 490 litre 17 3 ft3 720 litre 25 4 ft3 2B1500 700 litre 24 7 ft3 973 litre 34 3 ft3 MACHINE...

Page 51: ...4 6 TECHNICAL INFORMATION MAIN ELECTRICAL CIRCUIT without road lights CE dumpers with TS1 or TR1 engines from January 1995 ...

Page 52: ...TECHNICAL INFORMATION 4 7 ROAD LIGHTS ELECTRICAL CIRCUIT Dumpers from 1994 ...

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Page 54: ...2B1000 2B1500 DUMPERS PARTS ...

Page 55: ......

Page 56: ...Contents A CHASSIS SKIPS B AXLES STEERING C TRANSMISSIONS D BRAKES E ENGINES F ELECTRICS H HYDRAULICS J DECALS TOOLS K NUMERICAL INDEX ...

Page 57: ......

Page 58: ...2B1000 2B1500 DUMPERS ...

Page 59: ......

Page 60: ...s Not CE marked CHASSIS From Jan 1995 CE marked dumpers A 1A BATTERY TRAY A 1B SEAT KAB Not to ISO 6683 A 1C SEAT KAB To ISO 6683 A 1D R O P S FRAME A 1E R O P S FRAME FOLDING A 1F PLOUGH A 3A SKIPS Gravity tip A 2 Hydraulic tip A 3 Manual rotation hydraulic tip A 4 High discharge tip A 5 ...

Page 61: ...A 1 2B1000 2B1500 Dumpers ...

Page 62: ...04220 WASHER large diameter 1 6 10519A01 SPRING seat mounting 1 7 11S04E SCREW set 1 9 59S03 NUT nyloc 1 10 20072A01 0552 SEAT 2B1000 OBSOLETE use V2000954 1 10 20072A01 585 SEAT 2B1500 OBSOLETE use V2000954 1 10 V2000954 0553 SEAT 2B1000 1 10 V2000954 586 SEAT 2B1500 1 NOTE When replacing 20072A01 with V2000954 refer to Bulletin SB2 August 1991 for fitting instructions 11 11S03B SCREW set 4 12 17...

Page 63: ...A 1 2B1000 2B1500 Dumpers ...

Page 64: ...E SCREW 2 37 267S06 WASHER flat 4 38 17S05 WASHER spring 2 39 7S04 NUT 2 0636 2B1000 853 2B1500 40 40332A01 BRACKET steering column support 1 41 11S04C SCREW set 4 42 267S06 WASHER flat 4 43 17S05 WASHER spring 4 44 7S04 NUT 4 10203A04 MIRROR 1 20321A02 ARM mirror Lister engine 1 20321A04 ARM mirror Petter engine 1 20321A0401 ARM mirror 1 20321A0402 BRACKET mirror 1 10607A01 LICENCE HOLDER 1 V6011...

Page 65: ...A 1A 2B1000 2B1500 Dumpers ...

Page 66: ...ENT BOX 1 11 101S07E RIVET 2 0636 2B1000 853 2B1500 15 7S04 NUT 4 16 17S05 WASHER spring 4 17 267S06 WASHER flat 4 18 11S04C SCREW set 4 19 40332A01 BRACKET steering column support 1 0638 2B1000 860 2B1500 20 V2004234 SCREW skip stop 2 21 7S08 NUT 4 22 267S12 WASHER flat 4 23 17S11 WASHER spring 2 0637 2B1000 853 2B1500 30 V2005388 COVER engine 1 31 7S03 NUT 6 32 17S04 WASHER spring 6 33 267S05 WA...

Page 67: ...A 1B 2B1000 2B1500 Dumpers ...

Page 68: ...g 2 6 10559A01 CLAMP 1 7 40SA17 ROD clamp 2 8 9S01 NUT self locking 2 9 TRAY battery welded to chassis 1 0601 2B1000 692 2B1500 10 513358600 COVER battery 1 11 V2004055 CLAMP battery 1 12 11S04C SCREW set 2 13 7S04 NUT 2 14 17S05 WASHER spring 2 15 267S06 WASHER flat 2 16 61S02 NUT 2 17 267S04 WASHER flat 2 18 V2004120 ROD clamp 2 19 513358500 TRAY battery welded to chassis 1 V601139 issue 02 0297...

Page 69: ...A 1C 2B1000 2B1500 Dumpers DCH 34A ...

Page 70: ...der assembly 5 11S03B SCREW set 4 6 17S04 WASHER spring 14 7 7S03 NUT 10 9 16S08C SCREW slotted 4 24 267S05 WASHER flat 14 30 V2003654 SUSPENSION UNIT XL 1 31 11S03C SCREW set 6 32 V2004206 PLATE clamp 2 40 V2004231 SUSPENSION UNIT XH c w shroud 1 41 267S05 WASHER flat 4 42 17S04 WASHER spring 4 44 11S03C SCREW set 2 45 V2004206 PLATE clamp 2 V601139 Oct 02 Not to be used with R O P S frame ...

Page 71: ...A 1D 2B1000 2B1500 Dumpers ...

Page 72: ...ng seat assembly should a R O P S Roll Over Protective Structure be required Earlier versions of the KAB seating XL or XH suspension unit do not meet the requirements of the ISO 6683 Seat Belt Pull Test and should not be used in conjunction with a R O P S Item Part no Serial no Description Qty 1 V2005013 SEAT assembly c w with seat belt 1 2 V2000954 SEAT KAB P2N 3 V602750 BRACKET anchorage 1 4 V60...

Page 73: ...A 1E 2B1000 2B1500 Dumpers ...

Page 74: ...from the above serial numbers V602748 R O P S KIT includes items 1 to 12 below plus seat belt V602749 for seat V2005013 The kit does not include the seat See page A 1D 1 V2004946 FRAME R O P S 1 2 11S04G SCREW set 4 3 11S04E SCREW set 4 4 11S04F SCREW set 12 5 267S06 WASHER flat 40 6 17S05 WASHER spring 20 7 7S04 NUT 20 8 11S05G SCREW set 2 9 267S07 WASHER flat 6 10 17S06 WASHER spring 4 11 7S05 N...

Page 75: ...A 1F 2B1000 2B1500 Dumpers ...

Page 76: ...lus seat belt V602749 for seat V2005013 The kit does not include the seat See page A 1D 1 V2005280 MOUNTING R O P S frame 1 2 V2005295 FRAME R O P S folding 1 3 11S05E SCREW set 2 4 11S05H SCREW set 4 5 59S04 NUT nyloc 6 6 267S07 WASHER flat 12 7 V2004926 PIN pivot 2 8 V2005285 PIN locking c w chain clips 2 9 8S03H BOLT 2 10 59S12 NUT nyloc 2 11 V2005310 DECAL R O P S folding 2 12 V2004754 DECAL d...

Page 77: ...A 2 2B1000 2B1500 Dumpers ...

Page 78: ...5 COLLAR spring alignment 4 14 59S12 APR 85 NUT nylon insert 2 14 59S04 MAY 85 NUT nylon insert 2 15 C173A SPRING compression 2 16 10650A04 PIN clevis 2 17 10S04 WASHER 2 18 44S03C PIN split 2 19 C140A TUBE skip catch 1 20 8S06R BOLT 1 21 247S09 WASHER flat 2 22 59S11 NUT nylon insert 1 23 20286A02 CHAIN front 1 24 10650A18 PIN clevis 1 25 10S03 WASHER flat 1 26 44S02C PIN split 1 27 11S03C SCREW ...

Page 79: ...A 3 2B1000 2B1500 Dumpers DSK 6 ...

Page 80: ...1S03 0552 NIPPLE grease push in 2B1000 2 7 131S03 585 NIPPLE grease push in 2B1500 2 7 131S01 0553 NIPPLE grease threaded 2B1000 2 7 131S01 586 NIPPLE grease threaded 2B1500 2 7A 176S01 CAP grease nipple 2 8 L279 1 SPACER 2 9 8S05E BOLT 4 10 17S06 WASHER spring 4 10A 267S07 WASHER flat 6 11 59S04 NUT nylon insert 2 13 11S05E SCREW set 2 18 RAM hyd see page H 6 2 19 10470A11 PIN pivot 2 20 11S04C S...

Page 81: ...A 3A 2B1500 Dumper ...

Page 82: ...11 59S04 NUT nylon insert 2 13 11S05E SCREW set 2 18 RAM lift see page H 6 2 18A V2005147 SPACER restrictor inside ram 1 The ram is identical to the tip ram shown on page H 6 except for the addition of the Restrictor Spacer item 18A Note Hydraulic hoses and fittings to the lift ram are identical to those shown on page H 1A 19 10470A11 PIN pivot ram base 2 20 11S04C SCREW set 2 21 267S06 WASHER fla...

Page 83: ...A 4 2B1500 Dumper ...

Page 84: ...ER spring 12 9 7S05 NUT 12 10 11S05E SCREW set 4 12 105S05 WASHER taper 8 14 11S05E SCREW set 4 18 10470A05 PIN pivot 2 19 11S04D SCREW set 4 20 267S06 WASHER flat 4 21 59S03 NUT nylon insert 4 22 RAM hyd see page H 8 1 23 10470A06 PIN pivot 1 24 11S02B SCREW set 2 25 40286A0135 RETAINER 1 27 10470A07 PIN pivot 1 31 187S08JJ CLAMP two halves 6 32 103S02H BOLT skt cap hd 3 33 41S03 WASHER spring 3 ...

Page 85: ...A 4 2B1500 Dumper ...

Page 86: ...01 0553 NIPPLE grease threaded 2B1000 1 46 131S01 586 NIPPLE grease threaded 2B1500 1 40296A04 CATCH skip assembly 1 50 10912A06 ROD 1 51 10S06 WASHER 1 52 44S05E PIN split 1 53 10912A05 PLATE 1 54 267S07 WASHER flat 1 55 44S03C PIN split 1 56 C173B SPRING 1 56A 10869A04 RETAINER spring 1 57 7S02 NUT 2 58 17S03 WASHER spring 2 59 40286A0135 BRACKET 1 60 11S02B SCREW set 2 65 8S07K BOLT 1 66 V20040...

Page 87: ...A 5 2B1500 Dumper DSK 15 ...

Page 88: ... grease threaded 2B1000 1 3 131S01 586 NIPPLE grease threaded 2B1500 1 4 176S01 CAP grease nipple not illustrated 1 6 10470A09 PIN pivot skip 1 7 11S04C SCREW set 1 8 267S06 WASHER flat 3 9 59S03 NUT nylon insert 3 10 40245A02 FRAME 1 11 11S05E SCREW set 6 12 267S07 WASHER flat 6 13 59S04 NUT Nyloc 6 14 RAM hyd see page H 7 1 15 10470A07 PIN pivot 1 16 10470A08 PIN pivot 1 17 11S04C SCREW set 2 V6...

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Page 90: ...2B1000 2B1500 DUMPERS ...

Page 91: ......

Page 92: ...B1500 B 6 DRIVE AXLE Newage fittings B 7 DRIVE AXLE Newage 200RF B 8 DRIVE AXLE Newage 215 series Input pinion differential B 8A Planet carrier axle casing B 8B Hub axle shaft B 8C Brakes B 8D STEERING AXLE STEERING COLUMN B 9 STEERING COLUMN L H type B 9A STEERING COLUMN R H type B 9B ...

Page 93: ...B 1 2B1000 2B1500 Dumpers ...

Page 94: ...BE 7 50 x 16 1 5 10668A01 NUT wheel 10 2B1000 10 24S39 WHEEL rear assembly 2 11 20129A03 RIM wheel 16 3 stud 1 12 21S08 TYRE 4 5 x 16 1 13 23S22 TUBE 4 5 x 16 1 14 10668A01 NUT wheel 6 2B1500 10 24S37 1164 WHEEL rear assembly 5 50 X 16 2 10 475600019 1165 WHEEL rear assembly 6 00 X 16 2 11 20129A03 1164 RIM wheel 16 3 stud 1 11 V602680 1165 RIM wheel 16 5 stud 1 12 21S02 1164 TYRE 5 50 x 16 1 12 4...

Page 95: ...B 5 2B1000 Dumper ...

Page 96: ...IN roll 1 18 30085A0120 STRAP diff case locking 4 19 30085A0125 BOLT 8 20 30085A0115 SHIM diff bearing 003 AR 20 30085A0116 SHIM diff bearing 005 AR 20 30085A0117 SHIM diff bearing 010 AR 20 30085A0118 SHIM diff bearing 030 AR 23 30085A0112 STRAP drive gear locking 5 24 30085A0113 BOLT 10 25 30085A0114 BEARING diff 2 27 30085A0121 BOLT 10 28 30085A0122 PLUG oil level 1 29 30085A0123 COVER diff 1 3...

Page 97: ...B 5 2B1000 Dumper ...

Page 98: ...2 52 30085A0144 SHAFT axle 2 53 30085A0145 NIPPLE grease 2 54 30085A0146 SEAL oil 1 55 30170A0110 WASHER locking 8 56 30171A0109 NUT 8 57 30085A0147 PLUG drain filler 2 58 30085A0148 SHIM pinion bearing 003 AR 58 30085A0149 SHIM pinion bearing 005 AR 58 30085A0150 SHIM pinion bearing 010 AR BRAKE assembly R H see page D 5 BRAKE assembly L H see page D 5 59 30085A0166 SERVICE CARRIER TUBE 1 Axle fi...

Page 99: ...B 6 2B1500 Dumper ...

Page 100: ...ff bearing 038 AR 13 30166A0123 SHIM diff bearing 039 AR 13 30166A0124 SHIM diff bearing 040 AR 13 30166A0125 SHIM diff bearing 045 AR 26 30166A0126 SHIM outer pinion bearing 030 AR 26 30166A0127 SHIM outer pinion bearing 031 AR 26 30166A0128 SHIM outer pinion bearing 032 AR 26 30166A0129 SHIM outer pinion bearing 033 AR 26 30166A0130 SHIM outer pinion bearing 034 AR 26 30166A0131 SHIM outer pinio...

Page 101: ...B 6 2B1500 Dumper ...

Page 102: ...N split 2 60 30166A0159 NUT 2 61 30166A0160 WASHER 2 62 30166A0180 SHAFT axle 2 63 30166A0161 SEAL oil 2 64 30171A0102 HUB wheel assembly 2 65 30171A0103 DOWEL stud locking 10 66 30171A0104 HUB wheel 2 67 30171A0105 STUD wheel 10 68 30166A0169 KEY axle shaft 2 69 30171A0106 HOUSING V ring 2 70 30166A0170 GASKET 2 71 30171A0107 V RING 2 72 30166A0171 PLATE retainer 4 73 30166A0172 SHIM wheel bearin...

Page 103: ...B 7 2B1000 2B1500 Dumpers DAX 33 ...

Page 104: ...nternal parts 5 6S05C BOLT 8 6 10S04 WASHER flat 8 7 107S16 NUT Nyloc 8 0635 2B1000 836 2B1500 10 30156A13 AXLE 215 1 See page B 8A for Input pinion differential See page B 8B for planet carrier axle casing See page B 8C for hub axle shaft See page B 8D for brakes 15 8S06G BOLT 8 16 267S09 WASHER flat 16 17 59S11 NUT Nyloc 8 V601139 Oct 02 ...

Page 105: ...B 8 2B1000 2B1500 Dumpers V601139 issue 02 0297 ...

Page 106: ...1 6 30082A0232 NUT 1 7 30156A0134 COVER seal part of item 3 1 8 30156A0135 BEARING 2 9 30156A0136 SPACER 1 10 30156A0137 SEAL oil 2 11 30156A0138 SHIM 0 30mm AR 11 30156A0139 SHIM 0 25mm AR 11 30156A0140 SHIM 0 40mm AR 30156A0602 DIFFERENTIAL assembly 1 15 30156A0171 1504166 CASE differential L H 1 15 30082A0301 1504167 CASE differential L H 1 16 30156A0143 1504166 WHEEL differential 2 16 30082A02...

Page 107: ...B 8 2B1000 2B1500 Dumpers DAX 41 ...

Page 108: ...shaft 1 31 30082A0265 CIRCLIP 1 32 30156A0178 1530214 NEEDLE BEARING imperial 3 32 30082A0289 1530215 NEEDLE BEARING metric 3 33 30082A0249 WASHER thrust planet 6 34 30156A0162 DOWEL spring 3x20mm 3 30156A0605 HUB assembly 2 36 30156A0115 1507133 HUB 1 36 30156A0903 1507134 HUB 1 36C 30156A0186 1507134 SPACER 1 36D 30156A0185 1507134 CIRCLIP 1 37 30082A0221 BEARING hub inner 1 38 30156A0118 150713...

Page 109: ...B 8 2B1000 2B1500 Dumpers DAX 41 ...

Page 110: ... 2 64 30347A0211 VALVE brake bleeding 2 65 119325000 BEARING cup cone kit 2 67 30156A0116 HOUSING oil seal 2 67A 30156A0193 1507134 SLEEVE 1 68 30156A0125 APRIL 87 SHAFT axle 21 teeth spline 2 68 30156A0201 MAY 87 SHAFT axle 22 teeth spline 2 69 30156A0103 1530214 ANNULUS 2 69 30156A0202 1530215 ANNULUS 2 70 30156A0194 1530214 PLATE spacer 2 70 30156A0206 1530215 PLATE spacer 2 71 30156A0105 PLATE...

Page 111: ...B 8A 2B1000 2B1500 Dumpers DAX 33 ...

Page 112: ...NG cup cone assembly 2 30082A0274 BEARING cup 1 30082A0273 BEARING cone 1 9 30082A0231 WASHER plain 1 10 30082A0232 NUT 1 11 30082A0236 SEAL oil 2 12 30082A0404 COVER differential 1 12A 30082A0405 CASING differential 1 13 30082A0283 WHEEL differential 2 14 30082A0284 PINION differential 2 15 30082A0241 WASHER thrust 2 16 30082A0242 WASHER thrust 2 17 30082A0303 SPIDER differential half 1 18 30082A...

Page 113: ...B 8B 2B1000 2B1500 Dumpers V601139 issue 02 0297 ...

Page 114: ...30156A0805 SPACER 1 25 30082A0265 CIRCLIP 1 26 30082A0289 BEARING needle 3 27 30082A0249 WASHER thrust 6 28 30156A0162 DOWEL spring 3 40 30082A0413 CASING main 1 41 30082A0414 ARM axle 1475mm 2 42 30082A0415 BREATHER 1 43 30097A0163 PLUG drain 2 44 100S04 SEAL bonded 2 48 30156A0202 ANNULUS 2 50 8S04B BOLT 34 52 30156A0102 DOWEL 8dia x 60mm 4 53 30082A0418 GEAR sun 2 V601139 Oct 02 continued Seria...

Page 115: ...B 8C 2B1000 2B1500 Dumpers DAX 41 ...

Page 116: ...D wheel 5 31 30082A0408 BEARING 1 32 30082A0409 BEARING 1 33 30082A0222 SPACER 1 34 30347A0201 LOCKWASHER 1 35 30156A0112 DOWEL spring 2 36 30082A0410 SEAL oil 1 37 8S04B BOLT 8 38 NUT wheel see Wheels page B 1 39 30082A0411 LOCKNUT 1 47 30082A0417 SHAFT axle 1475mm 2 49 30082A0422 COVER seal wheel hub 2 V601139 Oct 02 continued Serial no ...

Page 117: ...B 8D 2B1000 2B1500 Dumpers DAX 41 ...

Page 118: ... 60 30156A0108 KIT O ring seals brake piston 1 61 30156A0908 DISC brake sintered 4 62 30156A0107 PISTON brake 2 63 30156A0909 PLATE brake fixed 4 64 30156A0910 SPACER brake 2 65 30082A0419 VALVE brake bleeding 1 30156A0911 Kit brake plates consisting of items marked V601139 March 11 Serial no ...

Page 119: ...B 9 2B1000 2B1500 Dumpers DAX 9A ...

Page 120: ... 11 16 UNF c w nut 2 8A 95S13 1152 NUT THIN lock RH 11 16 UNF 2 9 C159LH 0646 1151 BALL JOINT LH 3 4 UNF c w nuts 2 9 V2006334 1152 BALL JOINT LH 11 16 UNF c w nut 2 9A 272S17 1152 NUT THIN lock LH 11 16 UNF 2 10 10S04 0646 1151 WASHER flat 1 2 4 10 267S07 1152 WASHER flat M12 4 11 153S05 U BOLT c w nuts discard clamp 1 11A 10S02 WASHER flat 2 11B 41S04 WASHER spring 2 13 30298A01 AXLE steering 1 ...

Page 121: ...B 9 2B1000 2B1500 Dumpers DAX 9A ...

Page 122: ...H replaced by item 31 below 31 V2006346 1165 STUB AXLE L H 5 Stud Hub 32 C175 WASHER thrust 4 5 stud hubs items 33 to 42 on page B9 3 overleaf C186 1164 HUB assembly 3 Stud 2 33 HUB order assembly 1 34 C186 A HUB CAP 1 35 C186 B BEARING hub outer 1 36 C186 C SEAL oil hub bearing 1 37 C186 D June 99 COVER dust 1 The dust cover is no longer required 38 C186 E BEARING hub inner 1 39 C186 F STUD wheel...

Page 123: ...B 9 2B1000 2B1500 Dumpers DAX 9A ...

Page 124: ...embly 5 Stud 2 HUB order V602679 assembly 1 34 V602676 1165 HUB CAP 1 35 V602666 1165 BEARING hub outer 1 36 V602668 1165 SEAL oil hub bearing 1 38 V602667 1165 BEARING hub inner 1 39 V602677 1165 STUD wheel 5 40 V603755 1165 NUT slotted 40mm across flats 1 42 44S04E 1165 PIN split 1 V6001139 1212 ...

Page 125: ...B 9A 2B1000 2B1500 Dumpers DAX 9B ...

Page 126: ...steering box Type 11077 The drop arm connection shaft for this assembly is tapered with a keyway not splined Replacement parts for this assembly are not available Steering box 40294A02 and drop arm 40294A0101 see page B 9 must be ordered 43 40294A0102 BUSH column top 1 44 40294A0103 SHAFT inner 1 45 40294A0104 TUBE outer 1 46 40294A0105 PLUG oil 1 47 40294A0106 PIN 1 48 40294A0107 STEERING BOX 1 4...

Page 127: ...B 9A 2B1000 2B1500 Dumpers ...

Page 128: ...16 NUT locking 1 58 28S02C SCREW set 4 59 41S04 WASHER spring 8 60 40294A0119 WASHER 1 61 28S02D SCREW set 1 62 40294A0121 CAP bottom 1 63 40294A0122 SHIM set AR 64 40294A0123 RACE outer 2 65 40294A0124 CAGE BALLS 2 66 40294A0125 CAM 1 67 40294A0126 BUSH 2 68 40294A0127 SEAL oil 1 69 41S13 WASHER spring 1 70 40294A0129 NUT 1 71 40294A0130 LINER bottom cap 2 72 40294A0131 SHROUD column inner 1 80 1...

Page 129: ...B 9B 2B1000 2B1500 Dumpers ...

Page 130: ... 51 40294A0110 WASHER thrust 2 52 40294A0136 ROCKER SHAFT assembly R H 1 52A 40294A0140 PIN 1 52B 40294A0142 WASHER thrust 2 52C 40294A0143 BEARING needle 42 52D 40294A0141 ROLLER 1 52E 40294A0144 SPACER bearings 1 52F 40294A0145 PLUG 1 53 40294A0112 GASKET AR 54 40294A0137 PLATE cover c w bush 1 54A 40294A0138 BUSH for cover plate 1 55 41S08 WASHER spring 1 56 40294A0115 SCREW adjuster 1 57 40294...

Page 131: ...B 9B 2B1000 2B1500 Dumpers ...

Page 132: ...853 2B1500 continued 65 40294A0124 CAGE BALLS 2 66 40294A0135 CAM R H 1 67 40294A0126 BUSH solid 2 67A 40294A0126A BUSH split 2 68 40294A0127 SEAL oil 1 69 41S13 WASHER spring 1 42 40294A0129 NUT 1 72 40294A0131 SHROUD column inner 1 80 17S08 WASHER spring 1 81 10S06 WASHER flat 1 V6001139 Oct 05 ...

Page 133: ......

Page 134: ...4B2000 DUMPERS 2B1000 2B1500 DUMPERS ...

Page 135: ......

Page 136: ...Transmission GEARBOX Used with Newage axle C 1 GEARBOX Used on 2B1000 with Salisbury axle C 2 GEARBOX Used on 2B1500 with Salisbury axle C 2A FLYWHEEL CLUTCH C 3 CLUTCH PEDAL C 4 PROPELLER SHAFT C 5 ...

Page 137: ...C 1 2B1000 2B1500 Dumpers DTR 87 ...

Page 138: ...52 changed from an imperial to to a metric dimension This change also affected the Layshaft item 28 and Casing item 74 See Layshaft Kit item 28 30101A04 GEARBOX 40M2S322 assembly 1 1 30101A0201 KNOB gear lever 1 2 95S03 NUT locking 1 3 20097A05 LEVER gear 1 4 30101A0203 CAP gear lever 1 5 30101A0204 GAITER gear lever 1 6 30101A0205 SPRING gear lever 1 7 30101A0206 PLATE gear lever retaining 1 8 28...

Page 139: ...C 1 2B1000 2B1500 Dumpers ...

Page 140: ...k 1 36A 30101A0275 OCT 91 SPRUNG INTERLOCK c w installation tool 1 37 42S05 WASHER sealing 2 38 30101A0232 DIPSTICK flange to bottom 7 1 38 30218A0248 DIPSTICK flange to bottom 6 1 39 SCREW drive for serial no plate 4 40 30101A0234 PAD gear lever 2 41 28S01C BOLT 7 42 30101A0235 COVER top 1 43 30097A0185 SPRING detent 2 44 30097A0199 BALL detent 2 45 30101A0237 SHAFT selector 2 46 30101A0238 BEARI...

Page 141: ...C 1 2B1000 2B1500 Dumpers ...

Page 142: ...1A0258 0155334 CASE gearbox 1 74 30101A0281 0155335 CASE gearbox 1 75 30097A0163 PLUG drain 1 76 30101A0259 STRIP selector locking 1 77 30101A0260 SPACER 1 79 30101A0265 SHIELD dust 1 80 30101A0261 RING snap 1 81 30101A0262 COVER output assembly 1 81A 89S02 SEAL oil 1 82 30101A0263 GASKET output cover 1 83 30218A0203 COUPLING 1 84 107S03 NUT 6 85 6S01B BOLT 2 86 3S03E SCREW Petter PH engine 8 86 6...

Page 143: ...C 2 2B1000 Dumper DTR 15 ...

Page 144: ... 1 30101A0201 KNOB gear lever 1 2 95S03 NUT locking 1 3 30106A0102 LEVER gear 1 4 30101A0203 CAP gear lever 1 5 30101A0204 GAITER gear lever 1 6 30101A0205 SPRING gear lever 1 7 30101A0206 PLATE retaining 1 8 28S03E SCREW 1 9 30190A0101 WASHER tab 1 10 30190A0102 WASHER 1 11 30190A0103 PINION reduction 1 12 28S01B SCREW 2 13 30097A0133 RETAINER bearing small 1 14 88S06E BEARING mainshaft rear 1 15...

Page 145: ...C 2 2B1000 Dumper ...

Page 146: ... 30101A0237 SHAFT selector 2 49 30101A0238 BEARING needle part of item 50 1 50 30101A0239 SHAFT primary assy with item 49 1 51 88S16F BEARING input 1 52 30101A0241 RING snap 1 53 30101A0242 SPACER bearing 1 54 30101A0243 CIRCLIP 2 55 30101A0244 BUSH layshaft 1 55 30101A0267 BEARING layshaft 1 56 30101A0245 GEAR reduction 1st 1 57 30101A0246 HOUSING clutch 1 58 3S03E SCREW set Petter engine 8 58 69...

Page 147: ...C 2 2B1000 Dumper ...

Page 148: ...4 28S01C SCREW set 2 85 30097A0155 DOWEL 2 86 30190A0110 GEAR internal 1 87 30190A0112 GASKET reduction housing 1 88 30190A0111 BEARING internal gear front 1 89 30101A0260 SPACER 1 90 30190A0113 BEARING internal gear rear 1 91 28S02D SCREW 4 92 30190A0114 HOUSING reduction 1 93 6S02J BOLT 4 94 30097A0171 BREATHER 1 95 30097A0132 SEAL oil rear 1 96 30101A0265 SHIELD dust 1 97 30101A0208 WASHER coup...

Page 149: ...C 2A 2B1500 Dumper DTR 14 ...

Page 150: ... 1 1 30101A0201 KNOB gear lever 1 2 95S03 NUT locking 1 3 20097A05 LEVER gear 1 4 30101A0203 CAP gear lever 1 5 30101A0204 GAITER gear lever 1 6 30101A0205 SPRING gear lever 1 7 30101A0206 PLATE retaining 1 8 28S03E SCREW 1 9 30190A0101 WASHER tab 1 10 30190A0102 WASHER 1 11 30139A0201 PINION reduction 1 12 28S01B SCREW 2 13 30190A0104 RETAINER bearing small 1 14 88S06E BEARING mainshaft rear 1 15...

Page 151: ...C 2A 2B1500 Dumper ...

Page 152: ...op 1 46 30097A0185 SPRING detent 2 47 30097A0199 BALL detent 2 48 30101A0237 SHAFT selector 2 49 30101A0238 BEARING primary shaft 1 50 30101A0239 SHAFT primary 1 57 30101A0246 HOUSING clutch 1 51 88S16F BEARING input 1 52 30101A0241 RING snap 1 53 30101A0242 SPACER bearing 1 54 30101A0243 CIRCLIP 2 55 30101A0244 BUSH layshaft 1 55 30101A0267 BEARING layshaft 1 56 30101A0245 GEAR reduction 1st 1 58...

Page 153: ...C 2A 2B1500 Dumper ...

Page 154: ...2S05 SEAL drain plug 1 83 30101A0259 STRIP selector locking 1 84 28S01C SCREW set 2 85 30097A0155 DOWEL 2 86 30190A0110 GEAR internal 1 87 30190A0112 GASKET reduction housing 1 88 30190A0111 BEARING internal gear front 1 89 30101A0260 SPACER 1 90 30190A0113 BEARING internal gear rear 1 91 28S02D SCREW 4 92 30190A0114 HOUSING reduction 1 93 6S02J BOLT 4 94 30097A0171 BREATHER 1 95 89S02 SEAL oil re...

Page 155: ...C 3 2B1000 2B1500 Dumpers DTR 2B ...

Page 156: ...531A03 WASHER locking 70mm long Lister Petter TS1 TR1 engines 1 4 10597A01 COVER 1 5 10579A0101 SPRING retaining release bearing 2 6 10598A01 PLATE drive 1 7 10580A0101 BUSH 1 8 10580A02 FLYWHEEL 1 9 1S02C BOLT Petter PH engine 4 9 8S03B BOLT Lister ST and Lister Petter TS TR engines 4 10 C321 DOWEL 1 11 10580A0102 DOWEL 2 15 10948A02 KIT Clutch repair Consists of items 1 4 5 6 1 V601139 issue 02 ...

Page 157: ...C 4 2B1000 2B1500 Dumpers DCO 11 ...

Page 158: ...03C PIN split 1 7 C174J CLEVIS 1 8 95S03 NUT 1 9 10650A18 PIN clevis 1 10 44S02C PIN split 1 11 10S03 WASHER flat 1 12 C173B SPRING return 1 17 131S03 0552 NIPPLE grease push in 2B1000 2 17 131S03 585 NIPPLE grease push in 2B1500 2 17 131S01 0553 NIPPLE grease threaded 2B1000 2 17 131S01 586 NIPPLE grease threaded 2B1500 2 17A 176S01 CAP grease nipple 2 V601139 issue 02 0297 ...

Page 159: ...C 5 2B1000 2B1500 Dumpers ...

Page 160: ...ed 2 2 1S02B BOLT 4 2A 1S02B BOLT 4 3 163S02 NUT nylon insert 8 4 10313A04 KIT U J repair AR 2B1500 1 20297A02 PROPELLER SHAFT 1 176S01 CAP grease nipple not illustrated 2 2 6S03A BOLT 4 2A 6S03A BOLT 4 3 107S03 NUT nylon insert 8 4 10568A01 KIT U J repair AR Machines with Newage axles 2B1000 2B1500 1 20088A01 PROPELLER SHAFT 1 176S01 CAP grease nipple not illustrated 3 2 6S03Y BOLT gearbox end 1 ...

Page 161: ......

Page 162: ...2B1000 2B1500 DUMPERS ...

Page 163: ......

Page 164: ... D 2 CALIPER Used with Newage axles D 2A BRAKE PEDAL D 2B BRAKE PIPES FITTINGS Up to November 1992 D 3 BRAKE PIPES FITTINGS From November 1992 to March 2002 D 4 BRAKE HOSES FITTINGS From March 2002 D 4A BRAKE DRUM Used on 2B1000 with Salisbury axle D 5 BRAKE DRUM Used on 2B1500 with Salisbury axle D 6 ...

Page 165: ...D 1 2B1000 2B1500 Dumpers V6001139 issue 02 0297 ...

Page 166: ...thread 1 11 9S01 NUT 2B1500 1 12 C174C CLEVIS 2B1500 1 4 thread 1 16 C272 COMPENSATOR 1 17 10908A01 PIN pivot 1 18 10S04 WASHER 2 131S03 0552 NIPPLE grease push in 2B1000 1 131S03 585 NIPPLE grease push in 2B1500 1 131S01 0553 NIPPLE grease threaded 2B1000 1 131S01 586 NIPPLE grease threaded 2B1500 1 176S01 CAP grease nipple 1 not illustrated 20 10596A01 LEVER handbrake assembly 1 20A 20208A0101 B...

Page 167: ...D 2 2B1000 2B1500 Dumpers ...

Page 168: ...20282A04 BRACKET gearbox OBSOLETE use bracket 20282A11 1 11A 20282A11 BRACKET gearbox mounting 1 12 28S03D SCREW set 2 13 41S05 WASHER spring 4 14 10S03 WASHER flat 2 15 6S05C SCREW 1 16 10S04 WASHER flat 1 17 107S16 NUT nylon insert 1 18 20282A07 BRACKET caliper mounting 1 19 11S03C SCREW set 2 20 267S05 WASHER flat 2 21 59S12 NUT nylon insert 2 22 BRACKET OBSOLETE use bracket 20282A08 1 22A 2028...

Page 169: ...D 2A 2B1000 2B1500 Dumpers DCO 15 ...

Page 170: ...2 NUT 1 7 10578A0104 CAM 1 8 230S01 NUT locking 1 9 10578A0105 WASHER 1 10 66S01H SCREW set 1 11 227S02 NUT castle 1 12 44S01C PIN cotter 1 13 1072A4 PAD c w rivets 2 1A 10578A01 CALIPER one pair assembly 1 1 8S03M BOLT 1 2 8S03J BOLT 1 3 10578A0101 SPRING centring 4 6 59S12 NUT nyloc 1 7 10578A0104 CAM 1 8 7S02 NUT 1 9 10578A0105 WASHER 1 10 11S02H SCREW set 1 11 59S12 NUT nyloc 1 13 1072A4 PAD c...

Page 171: ...D 2B 2B1000 2B1500 Dumpers DCO 11A ...

Page 172: ... 267S06 WASHER flat 2 16 17S05 WASHER spring 2 17 131S03 0552 NIPPLE grease push in 2B1000 2 17 131S03 585 NIPPLE grease push in 2B1500 2 17 131S01 0553 NIPPLE grease threaded 2B1000 2 17 131S01 586 NIPPLE grease threaded 2B1500 2 17A 176S01 CAP grease nipple 2 19 C173B SPRING 1 V6001139 issue 02 0297 ...

Page 173: ...D 3 2B1000 2B1500 Dumpers ...

Page 174: ...NF 1 2 7S04 NUT 10mm 1 3 C174J CLEVIS 3 8 UNF 1 3 V2004648 CLEVIS 10mm 1 4 10650A18 PIN clevis 1 5 10S03 WASHER 1 6 44S02C PIN split 1 7 10659A02 RESERVOIR 1 8 10659A0201 CAP reservoir 1 9 10659A0102 CLIP reservoir 1 10 82S03C SCREW 2 11 10S73 WASHER 2 12 85S01 NUT nylon insert 2 13 8S03B BOLT 2 14 17S04 WASHER 2 15 7S03 NUT 2 16 10967A10 PIPE reservoir to master cylinder 1 17 10968A04 PIPE master...

Page 175: ...D 4 2B1000 2B1500 Dumpers ...

Page 176: ...1 REPAIR KIT m cyl GIRLING 1A V601697 REPAIR KIT m cyl FRENOS IRUNA 2 95S03 NUT 3 8 UNF 1 2 7S04 NUT 10mm 1 3 C174J CLEVIS 3 8 UNF 1 3 V2004648 CLEVIS 10mm 1 4 10650A18 PIN clevis 1 5 10S03 WASHER flat 1 6 44S02C PIN split 1 7 V2003030 RESERVOIR c w clip 1 8 V2002991 HOSE res to m cyl order by meter 9 V2003029 CLIP hose 2 9A 10542A01 PIPE stub 1 10 82S03E SCREW set 2 11 10S73 WASHER flat 4 12 85S0...

Page 177: ...D 4A 2B1000 2B1500 Dumpers ...

Page 178: ...7 REPAIR KIT m cyl FRENOS IRUNA 2 95S03 NUT 3 8 UNF 1 2 7S04 NUT 10mm 1 3 C174J CLEVIS 3 8 UNF 1 3 V2004648 CLEVIS 10mm 1 4 10650A18 PIN clevis 1 5 10S03 WASHER flat 1 6 44S02C PIN split 1 7 V2003030 RESERVOIR c w clip 1 8 V2002991 HOSE res to m cyl order by meter 9 V2003029 CLIP hose 2 9A 129S01A ADAPTOR elbow 90 deg 1 10 82S03E SCREW set 2 11 10S73 WASHER flat 4 12 85S01 NUT Nyloc 2 13 8S03C BOL...

Page 179: ...D 5 2B1000 Dumper ...

Page 180: ... not illustrated 1 2 30085A0155 COVER rubber 2 3 30088A0156 PLATE locking 2 4 30085A0157 NUT 4 5 LB203 SHOE brake pairs 2 6 30085A0159 SPRING 2 7 30085A0160 SPRING 2 8 30085A0161 ADJUSTER assembly 2 9 30085A0162 SCREW adjuster 2 10 30085A0163 TAPPET 4 11 30085A0165 EXPANDER assembly 2 12 30085A0164 PULL ROD PIN 2 V601139 issue 01 0891 ...

Page 181: ...D 6 2B1500 Dumper ...

Page 182: ...0298A0110 DRAWLINK 1 11 20298A0111 NUT locking 1 12 20298A0112 NUT barrel 1 13 20298A0113 COVER dust 1 14 20298A0114 PIN 1 15 20298A0115 BACKPLATE brake 1 16 20298A0205 SCREW special c w nut assembly 2 17 2S03 NUT 2 18 20298A0116 SPRING 2 20298A0123 ADJUSTER assembly 1 19 20298A0117 NUT 2 20 20298A0118 WASHER 2 21 20298A0119 TAPPET adjuster 2 22 20298A0120 HOUSING adjuster 1 23 20298A0121 SCREW ad...

Page 183: ......

Page 184: ...2B1000 2B1500 DUMPERS ...

Page 185: ......

Page 186: ...Engine Controls LISTER PETTER ENGINES PH1 ST1 TS1 E 1 TR1 E 2 EXHAUST SYSTEMS E 3 ACCELERATOR PEDAL LINKAGE E 5 ...

Page 187: ...E 1 2B1000 2B1500 Dumpers ...

Page 188: ...ng TS1 2B1000 1 1A 20354A03 154 HANDLE starting TS1 2B1500 1 10766A02 0233 CLIP handle retaining 2B1000 1 10766A02 153 CLIP handle retaining 2B1500 1 2 10672A02 GUARD starter dog Petter PH1 1 2 10672A03 GUARD starter dog Lister ST1 1 3 10987A02 COVER clutch housing Lister 1 10 6S05K BOLT 4 11 10S04 WASHER flat 4 12 107S16 NUT nylon insert 4 11036A01 JUN 86 PLATE cover Lister TS1 TR1 1 10293A06 JUN...

Page 189: ...E 2 2B1000 2B1500 Dumpers ...

Page 190: ...not for hydraulic pump 1 1 V2000760 JAN 89 Engine TR1 electric start for hydraulic pump 1 2 20354A03 HANDLE starting 1 6 6S05K BOLT 4 7 10S04 WASHER flat 4 8 107S16 NUT nylon insert 4 10 PIPE exhaust 10 0635 PIPE exhaust 2B1000 1 10 852 PIPE exhaust 2B1500 1 CE marked dumpers only See page E 3 for later exhaust 11 CLAMP 1 12 WASHER flat 2 13 WASHER spring 2 Supplied with engine 15 10987A02 HOUSING...

Page 191: ...E 3 2B1000 2B1500 Dumpers ...

Page 192: ... engines Silencer supplied with engine 191S06 NIPPLE not illustrated 1 181S04 ELBOW f f not illustrated 1 3SHD70 BEND exhaust m f not illustrated 1 Lister Petter TS1 Silencer supplied with engine Lister Petter TR1 engine CE marked dumpers only 10 20295A08 0636 PIPE exhaust 2B1000 1 10 20295A08 853 PIPE exhaust 2B1500 1 see page E 2 for earlier CE and non CE marked dumper exhausts 11 CLAMP 1 12 WAS...

Page 193: ...E 5 2B1000 2B1500 Dumpers ...

Page 194: ...eng 1 6 C160B BALL END 1 7 2S02 NUT 2 8 41S03 WASHER spring 1 9 C173D SPRING return 1 10 267S04 WASHER flat 2 11 44S02C PIN split 2 12 C163 RETAINER PH1 ST1 engines 1 13 17S03 WASHER spring 1 14 11S02A SCREW set 1 15 11031A03 0234 LEVER 2B1000 with TS1 or TR1 eng 1 15 11031A03 154 LEVER 2B1500 with TS1 or TR1 eng 1 16 7S03 0553 NUT 2B1000 2 16 7S03 586 NUT 2B1500 2 17 17S04 WASHER spring 1 18 11S0...

Page 195: ......

Page 196: ...2B1000 2B1500 DUMPERS ...

Page 197: ......

Page 198: ...T ST1 electric start engine F 3 CHARGING CIRCUIT ST1 hand start engine F 4 CHARGING STARTING CIRCUIT TS1 TR1 electric start engine F 5 ROAD LIGHTS CIRCUIT Up to 1994 F 6 ROAD LIGHTS Up to 1994 F 7 CONSOLE road lights Up to 1994 F 8 MAIN ELECTRICAL CIRCUIT From Jan 1995 F 9 ROAD LIGHTS From 1994 F 10 CONSOLE road lights From 1994 F 11 ...

Page 199: ...F 1 2B1000 2B1500 Dumpers ...

Page 200: ... 1 BOX instrument panel not illustrated 1 Items supplied with engine 11S02B SCREW set not illustrated 2 59S14 NUT not illustrated 2 12S02 WASHER not illustrated 2 20307A07 PULLEY bolted to item 11 not illustrated 1 68S04D SCREW cap not illustrated 3 10672A01 GUARD starter ring not illustrated 1 7S02 NUT not illustrated 2 17S03 WASHER spring not illustrated 2 30178A06 GUARD belt hyd machines only n...

Page 201: ...F 2 2B1000 2B1500 Dumpers ...

Page 202: ...LE negative 1 5 ALTERNATOR 1 6 SENDER temperature 1 7 AMMETER 1 8 SWITCH pressure 1 9 PULLEY not illustrated 1 10 BELT drive not illustrated 1 Items supplied with engine 30178A06 GUARD drive belt hyd machines not illustrated 1 30178A08 GUARD drive belt non hyd machines not illustrated 1 11S02A SCREW not illustrated 2 59S14 NUT not illustrated 2 12S02 WASHER not illustrated 2 V6001139 issue 01 0891...

Page 203: ...F 3 2B1000 2B1500 Dumpers ...

Page 204: ...LEY drive not illustrated 1 BELT drive not illustrated 1 SWITCH pressure optional not ill 1 Items supplied with engine 11S02B SCREW panel box fixing not ill 4 59S14 NUT not illustrated 4 12S02 WASHER not illustrated 4 Non hydraulic machines only 30178A07 GUARD drive belt not illustrated 1 10986A01 TUBE distance not illustrated 2 8S02J BOLT not illustrated 2 59S14 NUT not illustrated 2 12S02 WASHER...

Page 205: ...F 4 2B1000 2B1500 Dumpers ...

Page 206: ...tor 1 7 AMMETER 1 8 SWITCH pressure 1 PULLEY not illustrated 1 BELT drive not illustrated 1 Items supplied with engine Non hydraulic machines only 30178A07 GUARD drive belt not illustrated 1 10986A01 TUBE distance not illustrated 2 8S02J BOLT not illustrated 2 59S14 NUT not illustrated 2 12S02 WASHER not illustrated 2 11S04D SCREW not illustrated 2 59S03 NUT not illustrated 2 12S19 WASHER not illu...

Page 207: ...F 5 2B1000 2B1500 Dumper ...

Page 208: ...ATOR battery charge 1 9 RECTIFIER REGULATOR 1 10 109S08 BATTERY 1 11 STARTER MOTOR 1 13 LIGHT warning 1 Items supplied with engine For engine parts see Engine Parts Cat 30231A09 LOOM 1 Engines fitted with Nicsa charging system illustration B 1 STATOR flywheel alternator 1 2 SWITCH key start 1 9 REGULATOR 1 10 109S08 BATTERY 1 11 STARTER MOTOR 1 13 LIGHT warning 1 Items supplied with engine For eng...

Page 209: ...F 6 2B1000 2B1500 Dumpers ...

Page 210: ...59S14 NUT 2 5 10644A01 FUSE BOX 1 5A 82S03E SCREW 1 5B 85S01 NUT 1 6 10616A01 FLASHER UNIT 1 7 10620A02 SWITCH indicator 1 7A 82S03C SCREW 1 7B 12S01 WASHER 1 7C 85S01 NUT 1 8 10618A01 HORN 1 8A 11S02B SCREW 2 8B 59S14 NUT 2 8C 12S02 WASHER 2 9 10619A01 BUTTON horn 1 9A 82S07E SCREW 2 9B 85S03 NUT 2 10 10620A01 SWITCH lights 1 11 10939A02 SWITCH brake c w spring 1 11A 10972A01 BRACKET 1 11B 11S03A...

Page 211: ...F 6 2B1000 2B1500 Dumpers ...

Page 212: ...1 180S01 TIE cable AR 13 10593A01 WARNING LIGHT indicator 1 14 30267A03 CONSOLE 1 15 20318A01 BACKPLATE 1 15A 82S03C SCREW 2 15B 83S03 NUT 2 15C 153S07 CLAMP 2 16 10983A01 ADAPTOR 1 17 10984A01 RING locking 1 18 10985A01 CONDUIT 1 19 A25328 PLUG blanking AR Daytime road equipment 20 CSE200 HORN 1 21 101S07 RIVET 1 V6001139 issue 02 0297 ...

Page 213: ...F 7 2B1000 2B1500 Dumpers ...

Page 214: ...6 SIDELIGHT INDICATOR assembly 2 10 V2003149 LENS 1 11 V2003130 BULB 1 12 V2003137 BULB 1 13 11S01B SCREW set 2 14 17S02 WASHER spring 2 15 7S01 NUT 2 16 V2003136 LIGHT number plate assembly 1 17 V2003135 SCREW cover to body 1 18 V2003134 COVER number plate light 1 19 V2003133 LENS number plate light 1 20 V2003132 BODY SEAL number plate light 1 21 V2003131 BULB 12 volt 5 watt 2 22 V2003148 LIGHT a...

Page 215: ...F 8 2B1000 2B1500 Dumpers DEL 5 ...

Page 216: ... 4 5 V2003128 SWITCH light 1 6 V2003140 GAITER switch light 1 7 10619A01 HORN button 1 8 82S07E SCREW 2 9 85S03 NUT 2 10 10617A01 SWITCH indicator 1 11 85S03 NUT 2 12 82S07E SCREW 2 13 153S07 CLAMP 2 14 10644A01 FUSE BOX 1 15 82S03E SCREW 1 16 85S01 NUT 1 17 V2003144 HORN 1 18 11S02B SCREW set 1 19 267S04 WASHER flat 1 20 7S02 NUT 1 V6001139 issue 02 0297 ...

Page 217: ...F 9 2B1000 2B1500 Dumpers DEL 27 ...

Page 218: ...for engine cover 7 V602634 LIGHT battery charging 1 8 V602635 LENS 1 9 V602636 BULB 1 10 V2004189 SWITCH key start 1 11 V601179 KEY start switch 1 15 V2003540 RING key 1 16 143200900 CLIP cable 2 17 178SPS04C SCREW self tapping 2 18 V2003111 TIE cable 3 20 30231A11 LOOM NOT CE marked dumpers 1 20 30231A12 LOOM CE marked dumpers ONLY 1 25 208561000 SWITCH start inhibitor 1 26 208143000 SLEEVE black...

Page 219: ...F 10 2B1000 2B1500 Dumpers DEL 26 ...

Page 220: ...2 BULB indicator 12V 21W 1 13 11S01C SCREW set 4 14 17S02 WASHER spring 4 15 7S01 NUT 4 16 V2003158 GUARD 2 17 11S03AA SCREW set 4 18 17S04 WASHER spring 4 20 V2003638 LIGHT head c w nut washer 2 21 V2004220 WASHER Special 2 25 20105A15 LOOM front 1 26 20105A14 LOOM rear 1 27 V2003111 TIE cable 200mm long 8 27 V2003253 TIE cable 390mm long 4 28 143200900 CLIP nylon 7 29 16S05B SCREW 7 30 17S10 WAS...

Page 221: ...F 10 2B1000 2B1500 Dumpers DEL 26 ...

Page 222: ...terminal 1 61 267S05 WASHER flat 1 62 17S04 WASHER spring 1 63 7S03 NUT 1 70 V2003651 LIGHT R H rear assembly 1 71 V2003636 LIGHT L H rear assembly 1 72 BULB indicator 12V 21W 1 73 BULB brake rear sidelight 12V 21 5W 75 V2003639 LIGHT number plate 1 76 191906000 CONNECTOR 1 4 female Lucar 2 191901900 Four way common contact connector 1 not illustrated V6001139 issue 02 0297 ...

Page 223: ...F 11 2B1000 2B1500 Dumpers DEL 25 ...

Page 224: ...H lights 1 12 V2003646 INSERT mainbeam 1 13 V2003641 SWITCH hazard lights 1 14 V2003647 INSERT hazard lights 1 15 V2003176 1020 FUSE BOX obsolete use item 15A 1 15A V601177 1021 FUSE BOX 1 16 V2003177 FUSE bullet use with item 15 AR 16A V601173 FUSE blade use with item 15A AR 17 11S01A SCREW set 2 18 17S02 WASHER spring 2 19 7S01 NUT 2 25 V2003640 UNIT flasher 2 26 V2003642 SWITCH indicators 1 27 ...

Page 225: ......

Page 226: ...2B1000 2B1500 DUMPERS ...

Page 227: ......

Page 228: ...LVE Up to January 1988 H 1B CONTROL VALVE H 2 SECTION of control valve H 3 From January 1988 to April 1996 CONTROL VALVE From April 1996 H 4 RAM STANDARD SKIP TIPPING IMPERIAL H 6 RAM STANDARD SKIP TIPPING METRIC H 6A RAM HIGH DISCHARGE SKIP TIPPING H 7 RAM ROTATING SKIP TIPPING H 8 ...

Page 229: ...H 1 2B1000 2B1500 Dumpers DHY 47 ...

Page 230: ...2 101S07E RIVET Machines fitted with Petter engines 16 10977A01 Nov 88 PUMP Dowty 1 16 11040A01 Nov 88 PUMP Sundstrand 1 Machines fitted with Lister ST engines 16 10977A02 Nov 88 PUMP Ultra 1 16 11040A02 Nov 88 PUMP Sundstrand 1 16 10977A03 Jun 86 Nov 88 PUMP Ultra Dowty 1 16 11040A03 Nov 88 0589 PUMP Sundstrand 2B1000 1 16 11040A03 Nov 88 616 PUMP Sundstrand 2B1500 1 16 10977A03 0590 PUMP Ultra D...

Page 231: ...H 1 2B1000 2B1500 Dumpers ...

Page 232: ...t 2 28 2ST121 BELT wedge 2 29 ASE154 PULLEY 2 30 10978S01 BUSH taper lock pump 1 31 2ST123 BUSH taper lock engine 1 32 ASE159 KEY engine start 1 33 156S06 Jun 86 ADAPTOR straight 1 33 123S01 Apr 90 ELBOW 1 33 129S05E May 90 ELBOW 1 34 119S13 Nov 88 ADAPTOR Ultra Dowty 1 34 122S06 Nov 88 0589 ADAPTOR Sundstrand 2B1000 1 34 122S06 Nov 88 616 ADAPTOR Sundstrand 2B1500 1 34 119S13 0590 ADAPTOR Ultra D...

Page 233: ...H 1 2B1000 2B1500 Dumpers ...

Page 234: ...engines 42 37S01K Jun 86 HOSE 600mm long 1 43 V2003232 CLIP hose 2 44 31S02V HOSE 1 45 31S02AA HOSE 1 Parts of engine see engine catalogue 50 STUD 51 WASHER 52 NUT 53 SCREW 54 WASHER 55 NUT 60 V2004392 0602 0636 GUARD hoses 2B1000 60 V2004392 696 852 GUARD hoses 2B1500 1 Guard replaced by an engine cover on CE marked dumpers from Nov 2002 See page A 1A for engine cover 61 267S05 WASHER flat 4 62 1...

Page 235: ...H 1A 2B1000 2B1500 Dumpers ...

Page 236: ...5 2 2 31S02GG HOSE 4 3 10464A02 FITTING double tee bracket 1 4 7S03 NUT 1 4A 17S04 WASHER spring 1 5 11S03E SCREW set 1 6 31S02YY HOSE 2 10 176S01 CAP grease nipple 4 11 131S01 NIPPLE grease straight 2 131S02 NIPPLE grease 90 deg 2 12 122S03 ADAPTOR m m 2 13 100S03 SEAL bonded 2 V6001139 issue 02 0297 ...

Page 237: ...H 1B 2B1000 2B1500 Dumpers use picture from 4B2000 ...

Page 238: ...4 30322A0102 VALVE relief 1 5 30322A0503 HANDLE assembly 1 6 68S02B SCREW socket cap head 4 7 10S05 SPACER washer 1 8 NOT USED 1 10 451441502 KIT seals 1 11 30322A0203 KIT repair 1 12 13S01 WASHER 8 13 30322A0505 KNOB 1 20 100S04 WASHER bonded 5 21 122S04 ADAPTOR 1 22 119S08 ADAPTOR 4 25 11S03AA SCREW set 2 26 267S05 WASHER flat 2 27 17S04 WASHER spring 2 V6001139 Nov 04 ...

Page 239: ...H 2 2B1000 2B1500 Dumper ...

Page 240: ...S06 SEAL bonded 1 6 V2003124 COVER end 1 7 V600178 KIT seals 1 8 V600022 VALVE relief 1 9 V600023 KIT seals 1 10 V600024 STUD 3 11 9S03 NUT 3 12 41S05 WASHER spring 3 13 SECTION control valve see page H 3 14 NOT USED 14A NOT USED 22 8S04J BOLT 3 23 17S05 WASHER spring 3 24 7S04 NUT 3 25 119S10 ADAPTOR 2 26 100S06 SEAL bonded 2 27 119S08 ADAPTOR 2 27A NOT USED 28 100S04 SEAL bonded 2 28A NOT USED V...

Page 241: ...H 3 2B1000 2B1500 Dumper DHY 15 ...

Page 242: ...R control valve assembly 1 14B V602166 OCT 93 LEVER control valve assembly 1 15 V2003122 JAN 88 OCT 93 SEAL wiper 1 16 V600059 JAN 88 OCT 93 BRACKET handle 1 17 V600060 JAN 88 OCT 93 PIN roll 1 18 V600061 JAN 88 OCT 93 LINK 1 19 V600062 JAN 88 OCT 93 SCREW c w washer 2 20 V600063 JAN 88 OCT 93 CLEVIS 1 21 V600064 JAN 88 OCT 93 PIN 1 22 V600065 JAN 88 OCT 93 PIN clip 1 22A V600159 LEVER assembly 1 ...

Page 243: ...H 4 2B1000 2B1500 Dumpers ...

Page 244: ...7S04 NUT 1 4 V602629 KIT control valve repair AR 5 V603565 END CAP lever 1 6 V603605 VALVE relief 1 7 V603606 END CAP spring base 1 10 100S03 SEAL bonded 7 11 127S03 PLUG male 2 12 122S03 ADAPTOR m m from pump 1 13 122S03 ADAPTOR m m to tank 1 14 122S03 ADAPTOR m m to rams 2 20 8S03H BOLT 2 21 267S05 WASHER flat 2 22 17S04 WASHER spring 2 23 7S03 NUT 2 V6001139 Nov 04 ...

Page 245: ...H 6 2B1000 2B1500 Dumpers ...

Page 246: ...08 NUT nylon insert 1 7 100S03 SEAL bonded 1 8 127S03 PLUG blanking 1 8A 10558A08 KIT seals 1 9 30287A0206 SEAL 1 10 30287A0207 SEAL 1 11 30287A0208 SEAL wiper 1 12 30287A0209 SEAL O ring 1 13 30287A0210 SEAL O ring 1 V6001139 issue 03 1208 The imperial ram assembly part no 30287A02 was rendered obsolete at the end of 2008 and replaced by a metric ram assembly part no 30287A06 refer to page H 6A S...

Page 247: ...H 6A 2B1000 2B1500 Dumpers ...

Page 248: ...etric 1 3 30287A0603 NUT gland ring 1 4 30287A0604 PISTON one piece 1 5 30287A0605 Spacer rod not illustrated 1 6 NUT nylon insert M20x1 5 1 6A 54S04K Pin tension M5x30 1 7 100S03 SEAL bonded 1 8 127S03 PLUG blanking 1 9 10558A11 KIT seals 1 V6001139 issue 01 1208 Introduced January 2009 to replace imperial ram part number 30287A02 First used on 2B1500 machine serial no L2B15VA1058 ...

Page 249: ...H 7 2B1500 Dumper ...

Page 250: ...M assembly 1 1 30113A0301 CYLINDER ram 1 2 30113A0302 ROD piston 1 3 30113A0303 RING NUT gland 1 4 30113A0304 HEAD piston 1 4A 10558A07 KIT seals 1 5 30113A0305 SEAL 1 6 30113A0306 SEAL 1 7 30287A0208 SEAL wiper 1 8 30113A0307 SEAL O ring 1 9 30113A0308 SEAL O ring 1 V6001139 issue 02 0297 ...

Page 251: ...H 8 2B1500 Dumper ...

Page 252: ...ssembly 1 1 30113A0201 CYLINDER ram 1 2 30113A0202 ROD piston 1 3 30113A0203 RING NUT gland 1 4 30113A0304 HEAD piston 1 4A 10558A09 KIT seals 1 5 30113A0305 SEAL 1 6 30113A0204 SEAL 1 7 30287A0208 SEAL wiper 1 8 30113A0307 SEAL O ring 1 9 30113A0308 SEAL O ring 1 V6001139 issue 02 0297 ...

Page 253: ......

Page 254: ...4B2000 DUMPERS 2B1000 2B1500 DUMPERS ...

Page 255: ......

Page 256: ...Miscellaneous DECALS PLATES J 1 to J 3 SPECIAL TOOLS J 10 ...

Page 257: ...J 1 2B1000 2B1500 Dumpers ...

Page 258: ...L Winget logo 10 10284A01 DECAL Dump return 11 V2003037 PLATE Serial Number 12 10536A02 DECAL Non free running loads 15 4602331 DECAL Negative earth obsolete use V2004235 15A V2004235 DECAL Negative earth 16 DM157 DECAL Skip warning 17 V2005310 DECAL R O P S folding 18 V2004754 DECAL Damage to R O P S frame 19 V2005030 PLATE R O P S identification 101S05D RIVET used with plate item 19 20 V2004791 ...

Page 259: ...J 2 2B1000 2B1500 Dumpers ...

Page 260: ...l nuts 9 10540A02 DECAL 35psi tyre pressure 15 10848A01 DECAL Brake fluid 16 V2004652 DECAL Max payload 1000kgs 17 V2004472 DECAL Max payload 1500kgs 18 V2003575 DECAL LWA 105 18A V2005317 DECAL LWA 104 19 504694600 DECAL Safety warning 20 V2003598 DECAL British made 21 V2004223 DECAL CE 22 V2003665 DECAL Lift here 23 V2004225 DECAL IS0 skip support V6001139 Oct 02 ...

Page 261: ...J 3 2B1000 2B1500 Dumpers ...

Page 262: ...82 DECAL Hot surfaces 6 V2004307 DECAL Electrical hazard 7 V2004288 DECAL Starting handle 8 V2004450 DECAL Gradients 9 V2004642 DECAL Skip operation 10 10541A30 DECAL Max payload 1130kgs 11 10541A31 DECAL Max payload 1250kgs 12 V2004137 DECAL Ear defenders 13 V2004744 DECAL Eye protection 14 V2004798 DECAL Skip raised 15 V2005126 DECAL Heaped load 16 V2005318 DECAL ROPS risk assessment V6001139 Au...

Page 263: ...J 10 2B1000 2B1500 Dumpers ...

Page 264: ...on Qty Rotating Skip 1 V2004359 Jan 95 SUPPORT skip 1 2 V2004217 PIN 1 3 902S02 PIN lynch c w chain 1 High Discharge Skip 5 V2004688 SUPPORT skip 1 6 902S02 PIN lynch c w chain 2 7 V2004217 PIN 2 8 106209000 SEAL strip 2 meters 1 V6001139 issue 02 0297 ...

Page 265: ......

Page 266: ...2B1000 2B1500 DUMPERS ...

Page 267: ......

Page 268: ...Numerical Index ...

Page 269: ...02H A 4 10578A0102 D 2A 451441502 H 1B 10462A02 F 6 10578A0104 D 2A 504694600 J 2 10464A02 H 1A 10578A0105 D 2A 513358500 A 1B 10470A05 A 4 10579A01 C 3 513358600 A 1B 10470A06 A 4 10579A0101 C 3 10054A04 A 2 10470A07 A 4 10580A0101 C 3 100S03 H 1A 10470A07 A 5 10580A0102 C 3 100S03 H 4 10470A08 A 5 10580A02 C 3 100S03 H 6 10470A09 A 5 10593A01 F 6 100S04 B 8B 10470A10 A 3 10596A01 D 1 100S04 H 1 ...

Page 270: ......

Page 271: ...1 E 5 10672A02 E 1 10944A04 H 1 10S02 B 9 10672A03 E 1 10948A02 C 3 10S02 D 1 1072A4 D 2A 10966A01 A 1 10S03 A 1 10740A01 F 6 10967A10 D 3 10S03 A 2 10742A05 A 1B 10968A04 D 3 10S03 C 4 10766A02 E 1 10972A01 F 6 10S03 C 4 107S03 C 1 10973A02 F 6 10S03 D 1 107S03 C 5 10973A03 F 7 10S03 D 2 107S16 A 1 10973A03 F 10 10S03 D 2 107S16 B 5 10973A04 F 7 10S03 D 2 107S16 B 6 10973A04 F 10 10S03 D 3 107S16...

Page 272: ...1S03C A 1D 11S05E A 2 11040A03 H 1 11S03C A 2 11S05E A 3 11046A01 H 1 11S03C B 8 11S05E A 4 119325000 B 8 11S03C D 2 11S05E A 4 119S08 H 1 11S03C F 10 11S05E A 5 119S08 H 1B 11S03C F 10 11S05F A 4 119S08 H 2 11S03E F 10 11S05F F 10 119S10 H 2 11S03E H 1A 11S05G A 1E 119S13 H 1 11S03J E 5 11S05H A 1F 119S13 H 1 11S04 A 1 11S06G A 1A 11S01A F 7 11S04A F 6 11S06G A 2 11S01A F 11 11S04C A 1 11S06K B 9...

Page 273: ...F 3 176S01 A 5 17S04 F 10 12S19 F 4 176S01 B 9 17S04 F 10 12S22 D 1 176S01 B 9 17S04 F 11 131S01 A 3 176S01 C 1 17S04 H 1 131S01 A 4 176S01 C 2 17S04 H 1A 131S01 A 4 176S01 C 2A 17S04 H 1B 131S01 A 5 176S01 C 4 17S04 H 4 131S01 B 9 176S01 C 5 17S05 A 1 131S01 C 1 176S01 D 1 17S05 A 1 131S01 C 4 176S01 D 2B 17S05 A 1 131S01 D 1 176S01 E 5 17S05 A 1 131S01 D 2B 176S01 H 1A 17S05 A 1 131S01 E 5 177S0...

Page 274: ...85S05D4 B 9 20282A07 D 2 20318A01 F 6 185S05D4 E 1 20282A08 D 2 20318A01 F 8 186S14 H 1 20282A11 D 2 20318A01 F 11 187S08JJ A 4 20286A02 A 2 20321A02 A 1 191S06 E 3 20286A07 A 2 20321A04 A 1 192S01 A 4 20286A10 A 2 20321A0401 A 1 1S02B C 5 20295A07 E 3 20321A0402 A 1 1S02C C 3 20295A08 E 3 20328A01 E 1 1S02C D 6 20297A02 C 5 20328A02 E 1 20072A01 A 1 20298A0101 D 6 20328A03 E 1 20088A01 C 5 20298A...

Page 275: ...0082A0232 B 8 267S04 A 4 267S12 A 1A 30082A0232 B 8A 267S04 E 5 28S01B C 2 30082A0234 B 8A 267S04 F 8 28S01B C 2A 30082A0235 B 8A 267S05 A 1 28S01C C 1 30082A0236 B 8A 267S05 A 1A 28S01C C 2 30082A0241 B 8 267S05 A 1C 28S01C C 2 30082A0241 B 8A 267S05 A 1C 28S01C C 2A 30082A0242 B 8 267S05 A 1D 28S01C C 2A 30082A0242 B 8A 267S05 D 2 28S01D C 1 30082A0249 B 8 267S05 F 10 28S01D C 2 30082A0249 B 8B ...

Page 276: ... B 8C 30085A0127 B 5 30085A03 B 5 30082A0408 B 8C 30085A0128 B 5 30085A0301 B 5 30082A0409 B 8C 30085A0129 B 5 30088A010 B 5 30082A0410 B 8C 30085A0130 B 5 30088A0123 B 6 30082A0411 B 8C 30085A0131 B 5 30088A0124 B 6 30082A0413 B 8B 30085A0132 B 5 30088A0125 B 6 30082A0414 B 8B 30085A0133 B 5 30088A0126 B 6 30082A0415 B 8B 30085A0134 B 5 30088A0128 D 6 30082A0416 B 8A 30085A0135 B 5 30088A02 B 6 3...

Page 277: ... 2A 30101A0218 C 1 30101A0230 C 1 30101A0201 C 1 30101A0218 C 2 30101A0230 C 2 30101A0201 C 2 30101A0218 C 2A 30101A0230 C 2A 30101A0201 C 2A 30101A0219 C 1 30101A0232 C 1 30101A0203 C 1 30101A0219 C 2 30101A0232 C 2 30101A0203 C 2 30101A0219 C 2 30101A0232 C 2A 30101A0203 C 2A 30101A0219 C 2A 30101A0234 C 1 30101A0204 C 1 30101A0219 C 2A 30101A0234 C 2 30101A0204 C 2 30101A0220 C 1 30101A0234 C 2...

Page 278: ... C 2A 30101A0261 C 1 30113A0307 H 7 30101A0247 C 1 30101A0262 C 1 30113A0307 H 8 30101A0247 C 2 30101A0262 C 2 30113A0308 H 7 30101A0247 C 2A 30101A0263 C 1 30113A0308 H 8 30101A0248 C 1 30101A0264 C 2A 30126A08 A 3 30101A0248 C 2 30101A0265 C 1 30126A09 A 3 30101A0248 C 2A 30101A0265 C 2 30139A02 C 2A 30101A0248 C 2A 30101A0265 C 2A 30139A0201 C 2A 30101A0249 C 1 30101A0266 C 1 30143A0101 C 1 301...

Page 279: ...22 B 8 30156A0185 B 8 30166A0105 B 6 30156A0122 B 8C 30156A0186 B 8 30166A0106 B 5 30156A0123 B 8 30156A0193 B 8 30166A0106 B 6 30156A0124 B 8 30156A0194 B 8 30166A0107 B 6 30156A0125 B 8 30156A0195 B 8 30166A0108 B 6 30156A0126 B 8 30156A0197 B 8 30166A0109 B 6 30156A0126 B 8 30156A0198 B 8 30166A0110 B 6 30156A0127 B 8 30156A0199 B 8 30166A0111 B 6 30156A0129 B 8 30156A0201 B 8 30166A0112 B 6 30...

Page 280: ...4 30166A0142 B 6 30171A0109 B 6 30231A09 F 5 30166A0143 B 6 30171A0110 B 6 30231A11 F 5 30166A0144 B 6 30178A06 F 1 30231A11 F 9 30166A0145 B 6 30178A06 F 2 30231A12 F 5 30166A0146 B 5 30178A07 F 3 30231A12 F 9 30166A0147 B 6 30178A07 F 4 30242A0144 B 5 30166A0148 B 6 30178A08 F 1 30267A03 F 6 30166A0149 B 6 30178A08 F 2 30267A03 F 8 30166A0150 B 6 30190A0101 C 2 30267A04 F 11 30166A0151 B 6 30190...

Page 281: ...4A03 B 9B 31S02GG H 1A 40294A0111 B 9A 40295A04 A 2 31S02V H 1 40294A0112 B 9A 40295A05 A 3 31S02YY H 1A 40294A0112 B 9B 40295A06 A 2 37S01K H 1 40294A0113 B 9A 40295A08 A 3 37S01W H 1 40294A0115 B 9A 40296A01 A 2 37S01X H 1 40294A0115 B 9B 40296A0105 A 2 3S03E C 1 40294A0116 B 9A 40296A02 A 4 3S03E C 2 40294A0116 B 9B 40296A04 A 4 3S03E C 2A 40294A0119 B 9A 40332A01 A 1 3SHD70 E 3 40294A0119 B 9B...

Page 282: ... 44S01C D 2A 59S03 A 3 67S01 C 2A 44S02B D 1 59S03 A 4 68S02B H 1B 44S02B D 2 59S03 A 5 68S04D E 1 44S02C A 2 59S03 B 8 68S04D F 1 44S02C C 1 59S03 B 8 69S03E C 1 44S02C C 2 59S03 B 8 69S03E C 2 44S02C C 2A 59S03 B 8A 69S03E C 2A 44S02C C 4 59S03 B 9 6S01A C 1 44S02C D 1 59S03 F 3 6S01B C 1 44S02C D 3 59S03 F 4 6S01B C 2 44S02C D 4 59S03 F 6 6S01B C 2A 44S02C D 4A 59S03 H 1 6S01C C 1 44S02C E 5 59...

Page 283: ...S03 D 3 7S08 A 1A 89S02 C 2A 7S03 D 4 7S09 F 7 8S01F F 9 7S03 D 4A 7S09 F 10 8S02J F 3 7S03 D 6 81S02 H 3 8S02J F 4 7S03 E 5 82S03C D 3 8S03B C 3 7S03 F 10 82S03C F 6 8S03B D 3 7S03 F 10 82S03C F 6 8S03C D 4 7S03 F 10 82S03C F 8 8S03C D 4A 7S03 F 10 82S03E D 4 8S03H A 1F 7S03 F 11 82S03E D 4A 8S03H H 4 7S03 H 1A 82S03E F 6 8S04B B 8A 7S03 H 4 82S03E F 6 8S04B B 8B 7S04 A 1 82S03E F 8 8S04B B 8C 7S...

Page 284: ...1 C186 B 9 V2003030 D 4 9S02 D 1 C186 A B 9 V2003030 D 4A 9S02 D 1 C186 B B 9 V2003037 J 1 9S02 D 2A C186 C B 9 V2003038 J 1 9S03 C 2 C186 D B 9 V2003039 J 1 9S03 H 2 C186 E B 9 V2003100 J 1 9S05 B 9A C186 F B 9 V2003101 J 1 9S05 B 9B C190 B 9 V2003111 F 9 A25328 F 6 C272 D 1 V2003111 F 10 ASE154 H 1 C321 C 3 V2003113 H 3 ASE159 H 1 CSE200 F 6 V2003114 H 3 C140A A 2 DM157 J 1 V2003115 H 3 C159LH B...

Page 285: ... B 9 V2003148 F 7 V2003665 J 2 V2004648 D 3 V2003149 F 7 V2003671 D 3 V2004648 D 4 V2003150 F 7 V2003671 D 4 V2004648 D 4A V2003151 F 7 V2003671 D 4A V2004651 D 3 V2003152 J 2 V2003851 A 4 V2004651 D 4 V2003153 J 2 V2004004 A 4 V2004651 D 4A V2003158 F 7 V2004043 F 10 V2004652 J 2 V2003158 F 10 V2004055 A 1B V2004680 J 1 V2003159 F 7 V2004106 H 4 V2004688 K 1 V2003160 B 9A V2004120 A 1B V2004744 J...

Page 286: ...2629 H 4 V600059 H 3 V602630 H 4 V600060 H 3 V602634 F 9 V600061 H 3 V602635 F 9 V600062 H 3 V602636 F 9 V600063 H 3 V602747 A 1E V600064 H 3 V602748 A 1E V600065 H 3 V602749 A 1D V600066 H 3 V602749 A 1E V600068 H 3 V602750 A 1D V600069 H 3 V602751 A 1D V600159 H 3 V602752 A 1D V600176 H 3 V602978 A 1F V600178 H 2 V602979 A 1F V600179 H 3 V600180 H 3 V600181 H 3 V600182 H 3 V600183 H 3 V600190 H ...

Page 287: ......

Page 288: ...ORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ...

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