WinGD WARTSILA RT-flex58T-E, Maintenance Manual

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RT-flex58T-E
Maintenance
0002 − 1/A1
Table of Contents
4/ 5
Winterthur Gas & Diesel Ltd.
2015-08
Supply Unit, Injection and Exhaust Valve Control Group 5
Supply Unit
− Removal and Fitting of Servo Oil Pump and Servo Oil Pump Drive 5552 − 1/A1 . . . . . . . . .
− Removal and Fitting of Camshaft and Bearing Shells 5552 − 2/A1 . . . . . . . . . . . . . . . . . . . . .
− Removing and Fitting the Gear Wheel on Camshaft 5552 − 3/A1 . . . . . . . . . . . . . . . . . . . . . .
− Removal and Fitting 5552 − 4/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
− Lubrication of Supply Unit During Maintenance Works 5552 − 5/A1 . . . . . . . . . . . . . . . . . . . .
Fuel Pump: Dismantling and Assembling 5556 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pressure Control Valve: Removal, Fitting, Dismantling and Assembling 5562 − 1/A1 . . . .
Fuel Overpressure Safety Valve: Checking and Setting 5562 − 2/A1 . . . . . . . . . . . . . . . . . . . . . .
Injection Control Unit: Removal and Fitting 5564 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Reducing Valve 8.11 − 1: Checking the Gas Pre-charge Pressure 5610 − 1/A1 . . . . .
Exhaust Valve Control Unit:
Removal, Fitting, Dismantling and Assembling 5612 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulating Linkage
− Adjusting: with Heinzmann StG 10-01 Actuator 5801 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . . . . .
− Adjusting
:
with Woodward ProAct II − Analog Actuator 5801 − 1/A2 . . . . . . . . . . . . . . . . . . . .
Scavenge Air Receiver and Auxiliary Blower Group 6
Scavenge Air Receiver: Checking the Air Flaps
and Cleaning the Scavenge Air Receiver 6420 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Blower: Maintenance 6545 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scavenge Air Cooler
− Cleaning (Water Side) on Engine at Standstill 6606 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
− Removal and Fitting of Tube Stack 6606 − 2/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water Separator
− Maintenance of Water Separator (1-part Water Separator) 6708 − 1/A1 . . . . . . . . . . . . . . . .
− Maintenance of Water Separator (2-part Water Separator) 6708 − 1/A2 . . . . . . . . . . . . . . . .
Cylinder Lubrication Group 7
Lubrication Pump CLU4 − C: Checking the Gas Pre-charge Pressure 7218 − 1/A2 . . . . . . . . . . .
Piping Group 8
Exhaust Waste Gate (Low-Load Tuning) 8135 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HP Servo Oil Pipe: Removing, Fitting and Regrinding 8447 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Pipe for Exhaust Valve Drive: Removing, Fitting and Regrinding 8460 − 1/A1 . . . . .
HP Pipe to Injection Valve: Removing, Fitting and Regrinding 8733 − 1/A1 . . . . . . . . . . . . . . . . .
HP Pipe to Injection Valve (for ICU Mk3): Removing, Fitting and Regrinding 8733 − 1/A2 . . . .
HP Fuel Pipe: Removing, Fitting and Regrinding 8752 − 1/A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .