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Windsor VGRE-10086090, Operating Instructions Manual, Page: 31 / 46

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PUMP, MANIFOLD AND VAC ASSEMBLIES

 

86039020 VOYAGER E 08/20/07 

5-8 

REF  PART NO. 

PRV NO. 

QTY  DESCRIPTION 

SERIAL NO. 

FROM 

NOTES: 

1 

86007780 

73576 

1 

SPRING, COMP .6OD X 2.0L X .045W

 

 

2 

86006180 

66095 

2 

PLUG, 1/8 MPT HEX BRASS 

 

 

3 

86272160 

66052 

1 

PIN, 1/8 X 1” ROLL 

 

 

4 

86004540 

44060 

3 

JET, 8002 MINIQL REPLACEMENT 

 

 

5 86004530  44052  3 JETBODY, 

MINI-QUICK W/SEAL 

 

 

6 

86077690 

54138 

1 

MANIFOLD, VGR 3-JET 

 

 

7 

86197600 

40033 

1 

HOSEBARB, 1/4 MPT X 3/8 90D 

 

 

8 

86280940 

39204 

1 

HOSE, 3/8 NYLOBRAID X 29” 

 

 

9 

86092410 

34324 

1 

FRAME, MAIN VGRE 

 

 

10 

86273980 

70066 

5 

SCREW, 10-32 X 3/4 PPHMS 

 

 

11 

86005700 

57104 

8 

NUT, 10-32 W/STAR WASHER 

 

 

12 

86021600 

99873 

2 

TAPE, 5/8 X 1/4 X 3” PORON 

 

 

13 

86073300 

14902 

1 

BRACKET, VGR MANIFOLD 

 

 

14 

86028160 

54162 

1 

MANIFOLD ASM, VGR 

 

 

15 86072720  14454 

1  BRACKET, 

VALVE 

 

 

16 

86007770 

73566 

3 

SPACER, 1/2 OD X 3.0 W/1/4-20 AL 

 

 

17 

86281760 

39499 

1 

HOSE, 3/8” ID NYLOBRD X 13” 

 

 

18 

86233150 

20042 

8 

CLAMP, 3/8 HOSE (D-SLOT) 

 

 

19 

86197610 

40034 

4 

HOSEBARB, 3/8 MPT X 3/8 90D 

 

 

20 

86197810 

22003 

2 

COUPLER, 3/8 X 3/8 FPT PVC 

 

 

21 

86256250 

73573 

1 

STRAINER, 3/8 NPT 80 MESH 

 

 

22 

86005760 

57116 

2 

NUT, 6-32 W/STAR WASHER PLTD 

 

 

23 

86281680 

39486 

1 

HOSE, 3/8 NYLOBRAID X 2” 

 

 

24 86026350  65169 

1  PUMP 

ASM, 

VGRE 

 

 

25 

86010660 

87025 

3 

WASHER, 1/4 LOCK EXT STAR SS 

 

 

26 86001240  14020 

1  TERMINAL, 

BLOCK 

115V 

 

 

27 

86010650 

87018 

4 

WASHER, #10 X 9/16 OD 

 

 

28 

86274640 

70253 

4 

SCREW, 10-32 X 1.25 PHMS 

 

 

29 

86273750 

70011 

3 

SCREW, 1/4-10 X 5/8 HHCS SS 

 

 

30 

86026960 

53785 

1 

VAC MOTOR ASM, 115V VGRE 

 

 

31 

86135340 

14258 

1 

BRUSH SET, 120V 5.7 VAC AMETEK 

 

 

32 86161630 

12-800398 1  HOSEBARB 

"Y" 3/8 ALL NYLON 

 

 

Summary of Contents for VGRE-10086090

Page 1: ...t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m MODELS POWER SOURCE VGRE 10086090 115V ELECTRIC BEGINNING WITH SERIAL 1000081026 Operating Instructions ENG 86039020 08 20 07 PRV NO...

Page 2: ...ch unit is operated and thoroughly inspected before shipping and any damage is the responsibility of the carrier who should be notified immediately YOUR DEALER Name ___________________________________...

Page 3: ...yager 3 3 Chemicals 3 3 Operating the Machine 3 4 MAINTENANCE Emptying And Cleaning The Tanks 4 1 Vac Shoe Tracking 4 2 Vac Shoe Downpressure 4 2 Vac Shoe Angle 4 2 Changing The Vac Motor 4 3 Changing...

Page 4: ...is general order Emptying And Cleaning Tanks Vac Shoe Adjustment Service Schedule Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The...

Page 5: ...or materials Do not operate this machine near flammable fluids dust or vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more t...

Page 6: ...R SAFETY To Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condit...

Page 7: ...ounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 v...

Page 8: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m NOTES 86039020 VOYAGER E 08 20 07 2 4...

Page 9: ...min Electric Vacuum Motor 1 3 stage 1 hp 746 watts 99 cfm 2 80 m min Waterlift 117 397 cm Electric float shut off Electric Brush Motor 1 0 4 hp 298 watts permanent magnet DC Brush Speed 1000 RPM Solut...

Page 10: ...the drive 6 Drive Motor Circuit Breaker 3 amp protects the drive motor mechanism 7 Vac Motor Circuit Breaker 13 amp protects the vacuum motor 8 Brush Motor Circuit Breaker 4 amp protects the brush mo...

Page 11: ...AGER NOTE If a bucket is used to fill the tank be sure it is clean DO NOT PUT DEFOAMER SOLVENTS SPOTTER OR PRE SPRAY CHEMICALS IN THE SOLUTION TANK CHEMICALS SUITABLE CHEMICALS NON COMPATIBLE CHEMICAL...

Page 12: ...r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m OPERATION 86039020 VOYAGER E 08 20 07 3 4 1 Remove dome lid 4 Replace dome lid 3 Add cleaning ch...

Page 13: ...t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m OPERATION 86039020 VOYAGER E 08 20 07 3 5 STEP 1 ADJUST 1 Remove cord from storage bin 2 Adjust handle to operating position 3 Plug c...

Page 14: ...s c o m OPERATION 86039020 VOYAGER E 08 20 07 3 6 5 Lift belt tension handle to Drive position 6 Adjust speed control knob to desired speed 7 Turn vacuum motor on by lowering right hand lever all the...

Page 15: ...o m OPERATION 86039020 VOYAGER E 08 20 07 3 7 9 Depress speed lever to propel machine forward Pressing forward on levers moves machine in reverse CLEANING PROCEDURE 1 Operate machine in parallel pass...

Page 16: ...s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m OPERATION 86039020 VOYAGER E 08 20 07 3 8 3 To speed drying use a WINDBLOWER fan 4 Empty recovery tank by releasing dump hose 5 Turn Main P...

Page 17: ...s c o m OPERATION 86039020 VOYAGER E 08 20 07 3 9 ACCESSORY TOOL USAGE 1 Insert collar over fitting 2 Insert adapter into vac shoe hose then insert accessory tool cuff onto adapter 4 Turn Main Power S...

Page 18: ...of the recovert dome also Empty the Solution Tank by detaching the sight hose and empty directly into the floor drain Flush the Solution System with 1 gallon of CLEAN water NEVER ALLOW RECOVERED SOLU...

Page 19: ...not require adjustment Periodically inpsect the vac shoe angle by resting it on a hard flat surface Use a square to verify 90 angle between the floor and veritcal surface of the vac shoe If adjustmen...

Page 20: ...hes align the two switches and check to see that the actuator tabs are even to within 1 16 inch If required bend the lower tab up to match the higher tab 2 Install the switches with the screws loose e...

Page 21: ...lever Best cleaning results are achieved with minimal brush carpet contact Faulty circuit breaker Replace if necessary Mechanical problem Higher amp draws may indicate a mechanical problem Find parts...

Page 22: ...k and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least one mi...

Page 23: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m NOTES 86039020 VOYAGER E 08 20 07 4 6...

Page 24: ...r f l o o r e q u i p m e n t p a r t s c o m HANDLE ASSEMBLY 86039020 VOYAGER E 08 20 07 5 1 11 12 13 12 33 34 35 32 31 15 8 DETAIL A 29 30 5 6 7 DETAIL B 37 36 16 21 22 14 21 28 DETAIL C 1 18 2 23...

Page 25: ...TTER 1 4 RING 16 86080990 62663 1 PLATE DUAL SWITCH 17 86270860 57028 4 NUT 10 24 U TYPE SPEED 18 86242020 48043 1 KNOB SPEED CONTROL 19 86006720 70245 2 SCREW 4 40 X 3 4 PPHMS 20 86007160 72157 1 SWI...

Page 26: ...5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m DRIVE ASSEMBLY 86039020 VOYAGER E 08 20 07 5 3 2 7 18 8 37 11 18 13 15 9 34 35 6 36 A A 4 14 17 16 1 9 A 10 5 3 9 38 39 12 3...

Page 27: ...HHCS 16 86006590 70088 2 SCREW 10 32 X 1 2 PPHMS 17 86068990 140259 1 BRACKET SUPPORT VGRE 18 86010630 87013 6 WASHER 1 4 ID X 5 8 OD SS 19 86006760 70305 14 SCREW 5 16 18 X 3 4 HHCS PLTD 20 86279230...

Page 28: ...p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m BRUSH ASSEMBLY 86039020 VOYAGER E 08 20 07 5 5 27 28 16 17 22 25 18 19 15 BRUSH ASSEMBLY MOUNTED TO FRAME 14 4 24 11 10 26 8 12 TENSION PU...

Page 29: ...WASHER 5 16 FLAR SAE 11 86010680 87030 1 WASHER 3 8 ID X 3 4 OD NYLON 12 86010700 87074 1 WASHER WAVE 3 8 ID X 3 4 D X 125 13 86027630 12508 1 BRUSH ASM VGRE 14 86026230 64101 1 PULLEY ASM 15 8600659...

Page 30: ...o n s t e r f l o o r e q u i p m e n t p a r t s c o m PUMP MANIFOLD AND VAC ASSEMBLIES 86039020 VOYAGER E 08 20 07 5 7 26 22 16 25 29 30 18 8 18 17 31 28 27 19 19 18 24 9 18 23 18 10 19 20 21 17 20...

Page 31: ...6021600 99873 2 TAPE 5 8 X 1 4 X 3 PORON 13 86073300 14902 1 BRACKET VGR MANIFOLD 14 86028160 54162 1 MANIFOLD ASM VGR 15 86072720 14454 1 BRACKET VALVE 16 86007770 73566 3 SPACER 1 2 OD X 3 0 W 1 4 2...

Page 32: ...6039020 VOYAGER E 08 20 07 5 9 NOTE See page 4 3 for micro switch replacement 24 36 29 39 38 37 2 19 3 5 4 1 18 VIEW LEFT SIDE OF REAR PANEL 36 30 3 REF 4 REF 5 REF 2 REF 1 REF 5 REF 4 REF 3 REF 2 REF...

Page 33: ...0187 2 SCREW 10 24 X 1 2 PHTC F 16 86010650 87018 2 WASHER 10 X 9 16 OD 17 86238580 36179 1 GUARD SPLASH 18 86008650 80604 3 COTTER 1 4 RING 19 86272280 66116 3 PIN CLEVIS 1 4 X 3 4 PLTD 20 86091680 1...

Page 34: ...s t e r f l o o r e q u i p m e n t p a r t s c o m REAR TOWER VALVE ELECTRICAL ASSEMBLIES 86039020 VOYAGER E 08 20 07 5 11 23 24 11 HANDLE LOCK DETAIL 20 19 21 14 20 19 18 14 3 17 19 16 14 15 14 22...

Page 35: ...NIPPLE 1 4 FPT QD 8 86197760 78308 1 TEE 1 4 STREET 9 86002470 22072 1 COUPLING 1 4 ANCHOR 10 86226540 36020 2 GROMMET 5 8 ID X 1 12 OD 11 86006680 70228 4 SCREW 10 32 X 1 4 PHMS SS 12 86006790 70351...

Page 36: ...t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m REAR TOWER VALVE ELECTRICAL ASSEMBLIES 86039020 VOYAGER E 08 20 07 5 13 24 16 PROPEL HANDLE ASM 22 16 13 14 25 15 4 21 19 20 7 9 TO CON...

Page 37: ...20 880186 1 WIREASM VGRE PROPEL BOARD 10 86002000 14717 1 BREAKER 3A CIRCUIT 11 86230040 140207 1 BREAKER 13A CIRCUIT 12 86002020 14949 1 BREAKER 4A VDE CIRCUIT 13 86264370 67273 1 ROD VOY HANDLE ADJ...

Page 38: ...t e r f l o o r e q u i p m e n t p a r t s c o m VAC SHOE ASSEMBLY 86039020 VOYAGER E 08 20 07 5 15 7 5 6 5 4 3 1 2 18 20 24 15 16 NOTE 24 SPRINGS ATTACH TO 17 EYEBOLT 17 8 11 9 10 12 13 14 REAR MAI...

Page 39: ...E LINKAGE PLTD 9 86010660 87025 9 WASHER 1 4 LOCK EXT STAR 10 86273750 70011 1 SCREW 1 4 20 X 5 8 HHCS PLTD 11 86065860 05070 2 ARM ASM SQUEEGEE 12 86278260 70298 4 SHOULDER BOLT 5 16 X 3 8 L 13 86010...

Page 40: ...s t e r f l o o r e q u i p m e n t p a r t s c o m TANK ASSEMBLY 86039020 VOYAGER E 08 20 07 5 17 15 6 42 44 6 41 26 40 36 30 7 8 29 14 19 28 18 9 10 40 26 5 22 26 6 4 16 34 15 39 11 31 AB 16 32 AB 1...

Page 41: ...0051 1 HOSEBARB 3 4 MPT X 1 HOSE PVC 20 86008400 78499 1 TETHER DRAIN PLUG 21 86004450 40019 1 HOSEBARB 1 5 DOUBLE MCHND 22 86006240 66227 1 PLUG DRAIN HOSE 23 86275460 70481 6 SCREW 1 4 20 X 3 4 BHCS...

Page 42: ...5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m DOME AND FLOAT ASSEMBLIES 86039020 VOYAGER E 08 20 07 5 19 11 10 9 8 7 6 5 4 3 1 12 2 15 16 17 18 19 14 22 21 15 16 FLOAT AS...

Page 43: ...04032 1 ADAPTOR 1 5 MPT X 1 5 FS PVC 7 86087420 73198 1 SPACER 2 26 OD X 1 91 D X 25 8 86227090 04075 1 ADPATOR 1 5 9 86089080 78211 1 TUBE 1 5 PVC X 3 31 10 86002380 20046 1 CLAMP 2 25 WORM GEAR 11...

Page 44: ...NO 88404 VACUUM RELAY 86251370 PRV NO 67382 86266890 PRV NO 880093 86267030 PRV NO 880180 86268400 PRV NO 88331 86261350 PRV NO 78373 86268580 PRV NO 88404 86268580 PRV NO 88404 86261510 PRV NO 880185...

Page 45: ...M NOTES 86004540 44060 JET 86135890 44051 JET SEAL BRUSH PARTS PART NO PRV NO DESCRIPTION SERIAL NO FROM NOTES 86229350 11027 BELT BRUSH FILTER PARTS PART NO PRV NO DESCRIPTION SERIAL NO FROM NOTES 86...

Page 46: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m NOTES 86039020 VOYAGER E 08 20 07 5 23...

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