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WIRING GROUP 

LB1500  980101  11/15/03 

 5-9  

 
 
 

11

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12

PRIOR TO SN*

Summary of Contents for LB1500

Page 1: ...HIGH SPEED BURNISHER Operating Instructions ENG Read these instructions before using the machine MODEL LB1500 C 980101 11 15 03 ...

Page 2: ...______________________________________________________________ Address _______________________________________________________________________________________________ Phone Number _________________________________________________________________________________________ MODEL______________________________ DATE OF PURCHASE ________________ SERIAL NUMBER____________________ ...

Page 3: ...Hazard Intensity Level 2 2 Grounding Instructions 2 3 OPERATION Technical Specifications 3 1 Handle Installation 3 2 Operation 3 3 Pad Driver Installation 3 4 MAINTENANCE Machine Troubleshooting 4 1 Wiring Diagram Service Schedule 4 2 GROUP PARTS LIST Motor Group 5 1 Frame Group 5 3 Drive Pad Lock Group 5 5 Handle Group 5 7 Wiring Group 5 9 Suggested Spare Parts 5 11 Warranty 5 12 ...

Page 4: ...lustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM column indicates the first machine the...

Page 5: ... near flammable fluids dust or vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel During operation attention shall be paid to other persons especially children The machine shall only be operated by instructed and authorized perso...

Page 6: ...safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps t...

Page 7: ...This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a quali...

Page 8: ...els Four 5 12 7 cm dia 1 25 3 cm wide non marking tread Handle 1 5 4 cm tubular steel adjustable easy to use thumb activated safety lock Dimensions L x W x H 31 5 80 cm X 21 5 54 cm X 48 5 123 cm NOTE Always use a pad which has been designed for electric ultra high speed burnishing of at least 2000 rpm The sound pressure level at the operator s ear was measured to be 70 dBA This was a nearfield br...

Page 9: ...rect operation of the handle The spacers are positioned completely inside the pivot holes in the casting and are held in place by tightening the bolts and washers items 2 and 3 against the spacer 3 Remove bolt nut and washers items 4 5 and 6 from lower block on handle assembly Attach links as shown Tighten bolt and nut securely then back off 1 4 to 1 2 turn 4 Check handle for movement up and down ...

Page 10: ...from the way it was assembled by applying more force to the nut From the factory the locking is in the up position when the machine handle is locked The pivot pin 66334 on the handle adjust bar is off center in relationship of the screw to the axis of the see drawing To adjust handle adjust bar tighten nut on handle while in the locked position The handle is locked when the screw is to the outside...

Page 11: ...ty lock will not re engage until both levers are released 6 To stop the machine release the switch levers 7 Do not let machine rest on pad When finished with the machine return handle to the storage position NOTE The machine is equipped with a circuit breaker to protect the motor in the event an overload condition occurs The circuit breaker is located on the rear of the motor Push the reset button...

Page 12: ...ding instructions exactly Receptacle not grounded Have an electrician inspect building s wiring Internal wiring problem Ensure that the machine wiring matches the appropriate wiring diagram Replace any wires or components that are short circuiting Repeated circuit breaker tripping Mechanical problem Higher amp draws indicate a mechanical problem find the problem before using the machine Faulty cir...

Page 13: ...DAILY MONTHLY Check pad wear to prevent buildup of chemicals Check pad driver system for damage Check handles switches and knobs for damage Store with pad off the floor Check all bearings for noise Check skirt bumpers for damage and replace as necessary Check overall performance of machine ...

Page 14: ...MOTOR GROUP LB1500 980101 03 08 03 5 1 2 1 3 ...

Page 15: ...TOR 2 70700 8 SCR M5 X 8 X 10 PHMS BLK 3 53249 1 MOTOR 115V 1 75 HP INCLUDES ITEM 1 2 MOTOR COMPONENTS NOT SHOWN PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 140411 1 CIRCUIT BREAKER 20 AMP 67488 1 RECTIFIER 50A 600V BRIDGE 14404 1 BRUSH SET MOTOR PKG OF 4 34378 1 FUSE 34379 1 FUSE HOLDER 09135 2 BEARING MOTOR ...

Page 16: ...FRAME GROUP LB1500 980101 03 08 03 5 3 1 13 7 8 10 15 12 11 6 9 5 4 14 7 3 2 ...

Page 17: ...LUE 4 03111 1 AXLE MAIN POLISHER 5 89206 4 WHEEL 5D X 1 25 X 13MM ID GRY 6 87203 8 WASHER 14MM ID X 36MM OD 7 87054 8 WASHER M8 FLAT DIN125A PLTD 8 70262 4 SCR M8 X 20 HHMS PLTD 9 03116 1 AXLE MAIN BURNISHER 10 70691 2 SCR M6 X 25 HHMS BLK 11 87211 2 WASHER M6 FLAT BLK 12 27871 2 CAP EXTRUSION 13 14423 1 BUMPER EXTRUSION 44 30 IN 14 70184 4 SCR M8 X 25HHCS 15 57276 2 NUT PUSH FLAT RD 51 ID ...

Page 18: ...DRIVE PAD LOCK GROUP LB1500 980101 03 08 03 5 5 ...

Page 19: ...ASHER M6 20 5OD X 1 6T PLTD 7 70505 1 SCR 1 4 20 X 1 00 HHCS GR5 PLTD DL 8 14424 1 BELT DRIVE 38 IN 9 67450 2 RING 52MM INTERNAL SNAP 10 64107 1 PULLEY BURNISHER 11 67449 1 RING 20MM EXTERNAL SNAP 12 70719 3 SCR M4 X 8MM LG PPHMS 13 09133 1 BEARING 20MM X 52MM 14 27913 1 COVER BEARING 15 66337 1 PAD DRIVER 20 IN BURNISHER 16 51353 1 LOCK PAD DRIVER BLUE 17 70720 3 SCR 10 X 3 8 PPHST TYPE B 18 7020...

Page 20: ...HANDLE GROUP LB1500 980101 03 08 03 5 7 17 16 15 14 11 18 21 22 1 2 3 4 5 6 20 12 11 10 7 9 8 13 19 27 11 12 25 26 24 23 ...

Page 21: ... 3 NUT M10 X 1 5 HEX NYLOCK PLTD 12 87086 3 WASHER M10 X 30 PLTD 13 78544 1 TUBE ASM HANDLE EXTND 14 67430 1 ROD HANDLE ADJUSTMENT 15 87202 1 WASHER BEARING HANDLE ADJ 16 66334 1 PIN PIVOT HANDLE ADJUSTMENT 17 14344 1 BAR HANDLE ADJUSTMENT 18 140393 1 BLOCK HANDLE MOUNT 19 14434 2 BUMPER BURNISHER HANDLE 20 70692 1 SCR MID X 75 HHCS PLTD 21 41366 1 HOUSING POLISHER HANDLE FRONT 22 70687 2 SCR M6 X...

Page 22: ...WIRING GROUP LB1500 980101 11 15 03 5 9 11 8 9 6 2 1 3 4 10 9 8 5 7 12 PRIOR TO SN ...

Page 23: ...KEPROOF 3 73993 1 SPRING COMP 48OD X 875L 4 72123 2 SWITCH 25A SPST 125 250V SNAP WAS QTY 1 5 73989 1 SPACER SWITCH POLISHER 6 23167 1 CORD SET 14 3 STO X 50 YLW 7 57069 1 NUT ORG WIRE 2 5 18G 2 14G 8 87208 2 WASHER M5 SHAKEPROOF PLTD 9 70689 2 SCR M4 8 X 10 HHTF TYPE B 10 23206 1 CORDSET 14 3 X 52 SJT BLK 11 20005 1 CLAMP 5 16 NYLON 12 140674 1 BARRIER SHEET ...

Page 24: ...1 CIRCUIT BREAKER 20 AMP 67488 RECTIFIER 50A 600V BRIDGE 14404 BRUSH SET MOTOR PKG OF 4 34378 FUSE 34379 FUSE HOLDER 09135 BEARING MOTOR 140397 BRACKET HANDLE LINK 89206 WHEEL 5D X 1 25 X 13MM ID GRY 87203 WASHER 14MM ID X 36MM OD 27871 CAP EXTRUSION 14423 BUMPER EXTURSION 44 30 IN 57276 NUT PUSH FLAT RD 51 RD 67449 RING 20M EXTERNAL SNAP 66337 PAD DRIVER 20IN BURNISHER 51353 LOCK PAD DRIVER BLUE ...

Page 25: ...1 years 6 Months Walk Behind Scrubbers 6 years 3 years 1 years 6 Months Walk Behind Sweepers 6 years 1 year 1 years 6 Months Extractors 6 years 3 years 1 years Polishers Elec Burnishers GH 6 years 3 years 1 years Wide Areas Vacuums 6 years 3 years 1 years VacPak Vacuums 6 years 1 year 1 year Air Movers Dri matic TITANä 1 year 1 year 1 year Propane Burnishers Strippers 2 year 1 year Tracer Flex Swe...

Page 26: ...r improper diagnosis 6 Tune up parts such as plugs plug wires and condensers 7 Any design alterations performed by an organization not authorized or specified by Windsor 8 Battery and charger warranties are handled directly with the manufacturer TrojanÒ batteries and LesterÒ chargers 9 High pressure washing 10 Electrical components exposed to moisture If difficulty develops during the warranty per...

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