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1204-00

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60706-221

GASOLINE

When using gasoline always use a good grade of 
unleaded fuel.  This engine is certifi ed to operate on 
unleaded gasoline with a pump octane rating of 86 
or higher.  Gasoline containing no more than 10% 
ethanol (E10) or 5% methanol by volume may be 
used.  In addition methanol must contain co-solvents 
and corrosion inhibitors.  Use of fuels with content of 
ethanol or methanol greater than shown above may 
cause starting and/or performance problems.  Always 
insure that the fuel is clean and free of all impurities.

WARNING:  FIRE DANGER

    Gasoline and its fumes are VERY explosive when 
proper precautions are not taken.

Never use gasoline that has been stored for an ex-
tended period of time as the fuel will lose it’s volatile 
properties and you will be left with only the varnish 
residue.  The varnish like substance will clog the 
carburetor and will not burn properly.

The use of fuel additives, such as STA-BIL, or an 
equivalent will minimize the formation of fuel gum 
deposits.  If a a unit has been out of operation for 
an extended period of time it is best to drain old fuel 
from the engine and replace with fresh fuel before 
attempting to start.

BATTERY INSTALLATION

  

(WC6000HE)

All electric start engine generator sets are shipped 
with a battery kit for customer installation. This kit 
consists of a battery tie down, hardware, and instruc-
tion sheet for installation. After installing the battery 
rack, fi le the instruction sheet in the back of this 
manual for future reference.

If you intend to use the power plant’s electric start 
system, you will need to purchase and install a bat-
tery to operate it.  Units equipped with a recoil or 
rope start will operate satisfactorily without a battery. 

 

A twelve volt battery,

 

BCI group U1 rated at 235 

CCA

 or larger is recommended for this electric start 

engine generator set.  Follow the battery manufac-
turers recommendations for servicing and charging 
prior to use.  Connect the battery to the electric start 
system using the cables provided.

CAUTION: EQUIPMENT DAMAGE

    These electric start engines are NEGATIVE 
GROUND. Use extreme caution when connecting the 
battery. Connect the NEGATIVE battery terminal to 
GROUND.

For your safety always connect the positive battery 
cable to the “bat+” terminal fi rst.  Then connect the 
negative battery cable to the “bat-” terminal.  Make 
sure all connections are clean and tight.  Reverse 
the sequence when disconnecting, disconnect the 
negative cable fi rst.  These engines produce enough 
direct current to keep a battery charged under nor-
mal operating conditions, but were not intended to 
be used as a battery charger.

WARNING: PERSONAL INJURY

    Lead acid batteries produce explosive hydrogen 
gas when charging.  Keep sparks, fl ames, and 
burning cigarettes away from the battery.  Ventilate 
the area when charging or using the battery in an 
enclosed space.  Lead acid batteries contain sulfuric 
acid, which causes severe burns.  If acid contacts 
eyes, skin or clothing, fl ush well with water.  For con-
tact with eyes, get immediate medical attention.

BATTERY CHARGING

Units equipped with electric start have a small fl y-
wheel charger built into the engine fl ywheel assem-
bly for recharging the starting battery.  This fl ywheel 
charger generates a small AC current that passes 
through a diode assembly to produce a DC charg-
ing current of about 1 to 3 AMPS.  This circuit is not 
designed to be used as a battery charging circuit to 
recharge dead batteries.

OPTIONAL DOLLY KIT

An optional dolly kit is available for the WC5000H, 
WC6000H and WC6000HE generator sets.  The 
dolly kit comes with instructions and parts list.  After 
installing the dolly kit, fi le the instructions and parts 
list in the back of this manual for future reference.

OIL ALERT SYSTEM

All WINCO Industrial generators are equipped 
standard with low oil shutdown systems.  The Honda 
engines all use a fl oat switch system.  This low oil 
warning system will automatically stop the engine 
before the oil level reaches an critical danger point.  
This feature is designed to prevent costly repairs  
and downtime.

CAUTION: EQUIPMENT DAMAGE

    Allowing the engine to shutdown repeatedly on 
low oil level may cause excessive wear which can 
be cumulative.

 This system uses a fl oat in the engine crankcase to 
sense the oil level.  If a low oil level condition should 

Summary of Contents for WC5000H

Page 1: ...1 1204 00 60706 221 INSTALLATION AND OPERATORS MANUAL INDUSTRIAL PORTABLE WT3000H WC5000H WC6000H WC6000HE WINCO INC 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

Page 2: ...ARE 11 TROUBLESHOOTING 11 WARRANTY INFORMATION 12 PROPER USE AND INSTALLATION You must be sure your new engine generator set is Properly serviced before starting Operated in a well ventilated area Pro...

Page 3: ...into the earth 2 FIRE HAZARD Gasoline and other fuels pres ent a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot b Keep fuel containers out of reach of chil...

Page 4: ...tments will not allow enough free flow of fresh air to reach the engine generator set for cooling and will cause the unit to overheat damaging both the engine and generator Small compartments will als...

Page 5: ...AGE RUNNING THE GENERATOR SET UNDER THESE CONDITIONS MAY RESULT IN DAMAGING THE GENERATOR STATOR AS WELL AS THE MO TOR WINDING The heavy surge of current required for starting motors is required for o...

Page 6: ...ric start engines are NEGATIVE GROUND Use extreme caution when connecting the battery Connect the NEGATIVE battery terminal to GROUND For your safety always connect the positive battery cable to the b...

Page 7: ...s turned off This releases the throttle arm allowing the governor to take over and open the throttle The engine will respond and come up to the governed speed 3600 rpm 3 When the electrical load is tu...

Page 8: ...ing fuel from the fuel tank b Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the engine stops c While the engine is warm drain the oi...

Page 9: ...ulating based on engine speed The engine governor will automatically adjust itself to the load No harm to the generator will result if it is operated with no load connected Proper utilization of the r...

Page 10: ...ed to the generator at that time Im proper loading of the generator set constitutes abuse and will not be covered by warranty ENGINE CARE If major engine service or repair is required contact an autho...

Page 11: ...y duty double sealed ball bearing They require no maintenance or lubrication b Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it...

Page 12: ...to 24 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do n...

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