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1204-00

60706-221

The speed of the engine was carefully adjusted at 
the factory so that the generator produces the proper 
voltage and frequency.  For normal usage, the speed 
setting should not be changed.  If the generator 
is being run continuously on a very light load, it is 
often advisable to lower the operating speed slightly.   
Whenever making any speed adjustments check the 
unit with a voltmeter or tachometer and be sure the 
speed is correct.

Lower voltage may damage both the generator and 
any load connected to it.  Running the engine at ex-
cessively high speeds results in high voltage, which 
may signifi cantly shorten the life of appliances being 
used.

Output voltage should be checked periodically to 
ensure continued proper operation of the generat-
ing plant and appliances.  If the generator is not 
equipped with a voltmeter, it can be checked with a 
portable meter.  Frequency can be checked by using 
an electric clock with a sweep second hand.  Timed 
against a wrist watch or a stop watch, the clock 
should be correct /- 2 seconds per minute.

CONNECTING THE LOADS

APPLYING THE LOADS

Allow the engine to warm up for two or three minutes 
before applying any load. This will allow the engine 
to reach normal operating temperature and oil to cir-
culate throughout the engine. A short warm-up time 
will permit the engine to work more effi ciently when 
the load is applied and will reduce the wear in the 
engine, extending its life.  

Receptacles have been provided to allow loads to 
be connected to the generator. The loads should 
be added one at a time.  If a large motor is being 
started or multiple motors are being started, they 
should be started individually and the largest should 
be started fi rst.

CAUTION: EQUIPMENT OVERLOAD

Keep the generator load within the generator and
receptacle nameplate rating. Overloading may cause
damage to the generator and/or the loads .
Most electric tools and appliances will have the volt-
age and amperage requirements on their individual 
nameplates. When in doubt consult the manufac-
turer or a local electrician. The nameplate amperage 
rating for electric motors can be misleading. See 
“Starting Electric Motors” in Unit Capabilities (page 
4).

These engine-generator sets are inherently self reg-
ulating based on engine speed. The engine governor 

will automatically adjust itself to the load. No harm 
to the generator will result if it is operated with no 
load connected.  Proper utilization of the receptacles 
located on the control panel is necessary to prevent 
damage to either the receptacles or the generator. 
The generator is a limited source of electrical power, 
therefore pay special attention to the receptacle 
and generator ratings. The nameplate rating can be 
obtained through a single receptacle as long as the 
receptacle amperage rating is not exceeded.

GROUNDING

All units must be grounded. Drive a 3/4 or 1” cop-
per pipe or rod into the ground close to the engine-
generator set. The pipe must penetrate moist earth. 
Connect an approved ground clamp, to the pipe. 
Run a no. 10 Awg wire from clamp to the generator 
ground lug on the “end cover”. Do not connect to a 
water pipe or to a ground used by a radio system.
The engine-generators covered in this manual were 
designed for portable use. 

DO NOT OPERATE THIS 

GENERATOR INDOORS.

 The unit should be stored 

in a warm dry location. During a power outage, move 
the unit outdoors to a fl at dry location such as a 
driveway or sidewalk.  

WIRING

Plug your tools such as drills, saws, blowers, sump 
pump and other items to be powered directly into 
the generator receptacles.  Before plugging in all 
the tools and cord sets, recheck the rating of the 
generator set.  Be sure it can handle the intended 
load and is compatible with the voltage, phase, and 
current ratings.  ‘Hard Wiring’ this unit directly into a 
temporary construction site electrical system is NOT 
A SIMPLE DO-IT-YOURSELF JOB.  For your safety 
all wiring must be done by a qualifi ed electrician and 
conform to the National Electric Code and com-
ply with all state and local codes and regulations.  
Check with local authorities before proceeding.  

WARNING: PERSONAL DANGER

    A fully isolated, double pole double throw manual 
transfer switch must be installed any time a genera-
tor is being connected to an existing distribution 
system.

1.  These engine generator sets are designed for 
portable heavy duty commercial use.  Receptacles 
are provided on the control panel to permit 120 and 
240 volt portable appliances and tools to be plugged 
directly into them.  Please note that the 3-wire 240 
volt receptacle(s) on these units are designed to 
power only 240 volt tools. There are two hot leads 
and a ground wire, but no neutral connection, in the 

Summary of Contents for WC5000H

Page 1: ...1 1204 00 60706 221 INSTALLATION AND OPERATORS MANUAL INDUSTRIAL PORTABLE WT3000H WC5000H WC6000H WC6000HE WINCO INC 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

Page 2: ...ARE 11 TROUBLESHOOTING 11 WARRANTY INFORMATION 12 PROPER USE AND INSTALLATION You must be sure your new engine generator set is Properly serviced before starting Operated in a well ventilated area Pro...

Page 3: ...into the earth 2 FIRE HAZARD Gasoline and other fuels pres ent a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot b Keep fuel containers out of reach of chil...

Page 4: ...tments will not allow enough free flow of fresh air to reach the engine generator set for cooling and will cause the unit to overheat damaging both the engine and generator Small compartments will als...

Page 5: ...AGE RUNNING THE GENERATOR SET UNDER THESE CONDITIONS MAY RESULT IN DAMAGING THE GENERATOR STATOR AS WELL AS THE MO TOR WINDING The heavy surge of current required for starting motors is required for o...

Page 6: ...ric start engines are NEGATIVE GROUND Use extreme caution when connecting the battery Connect the NEGATIVE battery terminal to GROUND For your safety always connect the positive battery cable to the b...

Page 7: ...s turned off This releases the throttle arm allowing the governor to take over and open the throttle The engine will respond and come up to the governed speed 3600 rpm 3 When the electrical load is tu...

Page 8: ...ing fuel from the fuel tank b Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the engine stops c While the engine is warm drain the oi...

Page 9: ...ulating based on engine speed The engine governor will automatically adjust itself to the load No harm to the generator will result if it is operated with no load connected Proper utilization of the r...

Page 10: ...ed to the generator at that time Im proper loading of the generator set constitutes abuse and will not be covered by warranty ENGINE CARE If major engine service or repair is required contact an autho...

Page 11: ...y duty double sealed ball bearing They require no maintenance or lubrication b Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it...

Page 12: ...to 24 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do n...

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