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3-wire 240 volt receptacle.  A 4-wire receptacle (two 
hot, one ground, and one neutral) has been provided 
on the control panel for use in temporary power ap-
plications requiring 120/240 volt power.  Consult a 
licensed electrician for wiring the TemPower plug and 
connecting it as temporary service.  

To connect these units directly to an un-powered, 
isolated construction site TemPower panel, have 
your electrician connect to the control panel using a 
120/240 volt, 4-wire twist-lock plug (L14-30P).  The 
use of locking receptacles and locking plugs provides 
the convenience of quick disconnect, for moving, 
while allowing non electrical workers to safely recon-
nect the power.  In addition they prevent the plug 
from being accidentally removed by bumping or 
vibration.

2.  If the generator set is be connected to existing
distribution system a fully isolated manual transfer 
switch must be installed.  The transfer switch pre-
vents damage to the generator and other circuit 
components if main line power is restored while the 
generator is connected.  Installing a transfer switch 
also permits the use of normal fusing.

3.  Many homes and construction sites are wired 
for at least 60 to 100 Amp entrance service, much 
greater than the capacity of these portable genera-
tors.  When installing the generator at these sites, a 
secondary emergency distribution panel may have to 
be installed, such as the Emergency Transfer/Service 
(ET/S) system available through your WINCO dealer.  
The emergency distribution panel must be installed 
by a licensed electrician according to all applicable 
codes.  The electrician will move the critical circuits 
to be powered during the outage to the emergency 
panel.  Keep in mind only a limited amount of amper-
age is available from the generator set.  Some circuit 
breakers may still have to be turned off to prevent an 
overload on the generator during the initial start up.  
See the nameplate on your generator for the amper-
age capabilities of your unit.

CAUTION: EQUIPMENT DAMAGE

    Failure to properly limit and balance the load ap-
plied to the generator will cause the generator to 
produce low voltage and may damage the engine 
generator set. It may also cause severe damage to 
the loads connected to the generator at that time. Im-
proper loading of the generator set constitutes abuse 
and will not be covered by warranty.

ENGINE CARE

If major engine service or repair is required contact 
an authorized engine service center.  The manufac-
turer of these engines has established an excellent 
world-wide engine service organization.  Engine ser-
vice is very likely available from a nearby authorized 
dealer or distributor.  Check the yellow pages of your 
local telephone directory under “Engines-Gasoline” 
for the closest engine repair center or ask the dealer 
from whom you purchased the power plant.

1. 

 Change the oil

 after the fi rst month or 20 hours 

of operation and every 100 hours thereafter under 
normal operating conditions.  Change engine oil 
every 25 hours of operation if the engine is operated 
under heavy load, or in high ambient temperatures.
a.   Remove oil drain plug at base of the engine and  
 

drain the oil with the engine warm.

b.   Replace oil drain plug.
c.   Remove oil fi ller plug and refi ll with new oil.
 

Refer to the table in the engine manual for the  

 

proper grade of oil based on your operating tem 

 perature.
d.   Replace fi ller plug.

2.  

Checking the Oil Level

:  The oil level must al-

ways be checked before the engine is started.  Take 
care to remove any dirt or debris from around the 
oil fi ll plug before removing.  Be sure the oil level is 
maintained.  Fill to the “

FULL

” mark on the dipstick.

3.  

Cartridge Air Cleaner

:  Remove and clean 

cartridge every 3 months or after every 50 hours, 
whichever occurs fi rst.  Service more often if neces-
sary.  Clean by tapping gently on fl at surface.  If very 
dirty, replace the cartridge using only original equip-
ment parts available at any engine service center.

Do not use petroleum solvents, such as kerosene, to
attempt to clean the cartridge.  They may cause
deterioration of the cartridge.  DO NOT OIL CAR-
TRIDGE.  DO NOT USE PRESSURIZED AIR TO 
CLEAN OR DRY CARTRIDGE.

4.  

Dual Element Air Cleaner

:  Clean and re-oil 

foam pre-cleaner at 3 month intervals or every 50 
hours, whichever occurs fi rst.  Service more often 
under dusty conditions.
a.  Loosen screws and remove cover and air cleaner  
 

assembly from base.

b.  Remove foam pre-cleaner by sliding it off the   
 paper 

cartridge.

c.  Wash foam pre-cleaner in liquid detergent and  
 water
d.  Wrap foam pre-cleaner in cloth and squeeze dry.
e.  Saturate foam pre-cleaner in engine oil.  Squeeze  
 

to remove excess oil.

f.   Install foam pre-cleaner over paper cartridge.

Summary of Contents for WC5000H

Page 1: ...1 1204 00 60706 221 INSTALLATION AND OPERATORS MANUAL INDUSTRIAL PORTABLE WT3000H WC5000H WC6000H WC6000HE WINCO INC 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

Page 2: ...ARE 11 TROUBLESHOOTING 11 WARRANTY INFORMATION 12 PROPER USE AND INSTALLATION You must be sure your new engine generator set is Properly serviced before starting Operated in a well ventilated area Pro...

Page 3: ...into the earth 2 FIRE HAZARD Gasoline and other fuels pres ent a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot b Keep fuel containers out of reach of chil...

Page 4: ...tments will not allow enough free flow of fresh air to reach the engine generator set for cooling and will cause the unit to overheat damaging both the engine and generator Small compartments will als...

Page 5: ...AGE RUNNING THE GENERATOR SET UNDER THESE CONDITIONS MAY RESULT IN DAMAGING THE GENERATOR STATOR AS WELL AS THE MO TOR WINDING The heavy surge of current required for starting motors is required for o...

Page 6: ...ric start engines are NEGATIVE GROUND Use extreme caution when connecting the battery Connect the NEGATIVE battery terminal to GROUND For your safety always connect the positive battery cable to the b...

Page 7: ...s turned off This releases the throttle arm allowing the governor to take over and open the throttle The engine will respond and come up to the governed speed 3600 rpm 3 When the electrical load is tu...

Page 8: ...ing fuel from the fuel tank b Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the engine stops c While the engine is warm drain the oi...

Page 9: ...ulating based on engine speed The engine governor will automatically adjust itself to the load No harm to the generator will result if it is operated with no load connected Proper utilization of the r...

Page 10: ...ed to the generator at that time Im proper loading of the generator set constitutes abuse and will not be covered by warranty ENGINE CARE If major engine service or repair is required contact an autho...

Page 11: ...y duty double sealed ball bearing They require no maintenance or lubrication b Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it...

Page 12: ...to 24 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do n...

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