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6

REV C 

60706-241

switch must in all cases be equal to or greater than the rating of the 

entrance rated breaker.

The second way to install the system is to purchase and install an 

emergency distribution panel and move the circuits you wish to back 

up to the new distribution panel. In this case the manual transfer switch 

only has to be sized to the amperage of the circuit breaker in the main 

distribution panel that is feeding it.

Before deciding which system to install, first determine which loads you 

can safely run on your PTO generator and the cost of buying a large 

manual transfer switch versus the cost of a smaller switch and the 

additional distribution panel.

The final item that you are going to have to assemble/wire is the plug 

that will be used to connect the generator to the manual transfer 

switch. You should have found this load plug in a small box when you 

unpacked the PTO generator. If you need additional plugs for multiple 

sites you can order additional plugs from your Winco dealer, the part 

number is “300137”.

WARNING: PERSONAL INJURY:

Disconnect power before wiring.

IMPORTANT:

Use copper wire only. Do NOT use tinned conductors. Sizing cable 

- see NEC 400-5

Cord size: #4/4 conductor cord SO, 1.25” dia. max.

To assemble and wire the load disconnect plug, proceed as follows:

  1. Strip outer jacket 2-3/4”.

  2. Cut and strip leads to lengths specified for the particular plug.

  3. Disassemble cable clamp and top cover.

  4. Remove one blade at a time, insert the stripped end of the 

    appropriate colored wire designated above, and tighten the set 

  screw.

  5. Fit blades through slots in bottom cover and push down until 

    home. Please note: Make sure blades are in correct slots and 

    oriented in accordance with the diagram above or you will not be 

    able to close the top cover fully.

  6. Place top plastic cover over assembly and partially tighten the 

    bakelite assembly screw. Realign blades straight (so they fit into 

    the top bakelite housing properly) and tighten the assembly 

  screw.

ELECTRICAL CONNECTIONS

CAUTION:

Only qualified electricians should install electrical wiring. Wiring must 

conform to all applicable national, state, and local codes. (Reference: 

National Fire Protection Association Manual No. 70, National Electrical 

Code.)

DANGER: PERSONAL INJURY:

If the generator is to be used as a standby power source,, a manual 

transfer switch must be installed to separate the generator and the 

commercial power lines. The switch must isolate the generator from the 

commercial power lines and the load when the generator is on standby, 

and must isolate the commercial power lines from the load and the 

generator when the generator is supplying power. See the following 

diagrams.

A properly rated and installed double throw manual power isolation 

transfer switch must be used with a standby generator. The transfer 

switch isolates the load from the power line and allows you to safely 

operate your loads without endangering the power line repair crew. See 

previous diagrams

The load, connected to the normal terminals of the transfer switch, is 

energized by the normal power line when the switch is in the normal 

position. The generator, connected to the emergency terminals of the 

switch, furnishes power when the switch is in the emergency mode 

position.

There are two ways to install a manual transfer switch. The first is 

to install the switch between the watt-hour meter and the normal 

distribution panel. As with any system you must install an entrance 

rated breaker before the manual transfer switch. The manual transfer 

A. The three point hitch must be attached to the tractor at all times 

during operation.

B. When operating the generator the three point hitch and generator 

must be sitting on flat level ground. All four deck pads must be in 

constant contact with the ground at all times. This will reduce the 

vibration in both the generator and the tumbling bar.

C. For safety the generator must be bolted to the three point hitch deck 

using all four mounting bolts.

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60706-180

0310-00

B. The foundation must be solid enough to absorb generator

starting and reflected load torque during operation.

C. The foundation surface should be flat.

D. Space is required around the generator for mounting

switching devices, making connections, and for servicing.

E. The generator mounting bracket must rest evenly and

firmly on the foundation. Install shims if necessary to even

out the foundation under the mounting pads then bolt the

generator firmly in place.

TRAILER MOUNTING

Mount the generator on a trailer if you plan to use it as a

portable power source.  When selecting or building a trailer to

mount the generator, consider the following points:

A. The trailer construction must be strong enough to support

the generator.

B. The design of the trailer must enable the trailer to remain

stable during operation, and to resist tipping caused by

generator starting and reflected load torque.

WARNING:  Personal Injury & Equipment Damage

TRAILER MAY TIP OVER AND CAUSE INJURIES IF

WHEELS ARE NOT SPACED FAR ENOUGH APART.

Optional Trailer Part Number TDM75

C. The trailer height and mounting position of the generator on

the trailer should enable aligning the drive shaft (tumbling bar)

in a straight or nearly straight line between the power take-off

and generator input shafts.  Misalignment must be less than 10

degrees during generator operation, even though the mechani-

cal design of the tumbling bar would allow greater misalign-

ment.

D. The generator mounting area of the trailer bed should be

flat.

All four generator mounting pads must rest firmly on the trailer

bed.  Install shims if necessary to even out the bed under the

mounting pads, then bolt the generator firmly in place.

WINCO THREE POINT HITCH

Optional 3-Point Hitch Part Number TPH240

WARNING:  Personal Injury & Equipment Damage

WHEN USING THE 3-POINT HITCH ASSEMBLY ALL THREE

POINTS MUST BE ATTACHED TO THE TRACTOR. FAIL-

URE TO DO SO WILL CAUSE THE GENERATOR TO TIP

WHEN LIFTING IT DAMAGING BOTH THE T-BAR AND THE

GENERATOR.

A. The three point hitch must be attached to the tractor at all

times during operation.

B. When operating the generator the three point hitch and

generator must be sitting on flat level ground.  All four deck

pads must be in constant contact with the ground at all

times.  This will reduce the vibration in both the generator

and the tumbling bar.

C. For safety the generator must be bolted to the three point

hitch deck using all four mounting bolts

Summary of Contents for W10PTOS

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS W10PTOS A W15PTOS F GENERATORS MANUAL...

Page 2: ...______________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ SAVE THESE INSTRUCT...

Page 3: ...nt to mount it This generator includes a color coded voltmeter to warn against high or low voltage and two output power receptacles with individual circuit breakers for your protection To reduce maint...

Page 4: ...running E Never wear a necktie loose articles of clothing or anything else that can be caught in moving parts F Never try to stop drive shaft with your hand or your foot SAFETY IMPORTANT SAFETY INSTR...

Page 5: ...PMENT DAMAGE When using the 3 point hitch assembly all three points must be attached to the tractor Failure to do so will cause the generator to tip when lifting it damaging both the t bar and the gen...

Page 6: ...e the commercial power lines from the load and the generator when the generator is supplying power See the following diagrams A properly rated and installed double throw manual power isolation transfe...

Page 7: ...RSONAL INJURY IF THE GENERATOR IS TO BE USED AS A STANDBY POWER SOURCE A MANUAL TRANSFER SWITCH MUST BE INSTALLED TO SEPARATE THE GENERATOR AND THE COMMERCIAL POWER LINES THE SWITCH MUST ISOLATE THE G...

Page 8: ...the generator with the drive shaft tumbling bar Couple the tumbling bar to the generator input shaft first then to the power take off shaft Check alignment tractor power take off shaft tumbling bar an...

Page 9: ...tored on end provided the generator is on a clean dry elevated surface such as a board Do not have it resting on a dirt surface Figure 3 MAINTENANCE REQUIREMENTS LUBRICATION 1 Check the generator gear...

Page 10: ...put Voltage 1 Broken or corroded connection 2 Defective diode s on rotor 3 Open exciter circuit in stator 4 Grounded or shorted rotor winding 5 Loss of residual magnetism Usually occurs only after dis...

Page 11: ...BREAKER G GROUND LUG 20 AMP RCPT G1 G1 G3 G3 2 3 1 4 N G BOND W10PTO WIRING DIAGRAM WIRING DIAGRAMS W1 V1 U1 W2 V2 U2 ON OFF H H N GND G1 G3 H N VOLTMETER GENERATOR 20A BREAKER 60 AMP RCPT 60A 240V B...

Page 12: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some s...

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