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5

OPM-122

REV C

STARTING ELECTRIC MOTORS

Electric motors require much more current (Amps) to start than to run. 

Some motors, particularly low-cost split-phase motors, are very hard 

to start and require 5 to 7 times as much current to start them than to 

run them. Capacitor motors are easier to start and usually require 2 

to 4 times as much current to start them than to run them. Repulsion 

Induction motors are the easiest to start and require 1 1/2 to 2 1/2 

times as much current to start them than to run them. 

Most fractional horsepower motors take about the same amount 

of current to run them whether they are Repulsion Induction (RI), 

Capacitor (C), or Split-Phase (SP) type. The chart below shows the 

approximate current required to start and run various types and sizes of 

120 Volt, 60 cycle electric motors under average conditions.

HP

AMPS

RUNNING

STARTING 

AMPS

SP

CAP

RI

1/6

3.2

16 TO 22

6 TO 13

5 TO 8

1/4

4.5

22 TO 32

9 TO 8

7 TO 12

1/3 

5.2

26 TO 35

10 TO 21

8 TO 17

1/2

7.2

NOT MADE

14 TO 29

11 TO 18

1

13.0

NOT MADE

26 TO 52

20 TO 33

The figures given above are for average load such as a blower or fan. 

If the electric motor is connected to a hard starting load such as an air 

compressor, it will require more starting current. If it is connected to a 

light load, or no load such as a power saw, it will require less starting 

current. The exact requirement will also vary with the brand or design 

of the motor. 

Self- exciting generators respond to severe overloading differently 

that utility power. When over loaded, the engine is not able to supply 

enough power to bring electric motor up to operating speed. The 

generator responds with high initial starting current, but the engine 

speed drops sharply. The overload may stall the engine. If allowed to 

operate at very low speeds, the electric motor starting winding will burn 

out in a short time. The generator winding may also be damaged.

UNIT CAPABILITIES

GENERATOR CONNECTIONS

The TB2400 is designed for 120 Volt alternating current (AC) and has 

circuit breaker protected receptacles.  Generator full output can be 

drawn from the 120 Volt GFCI NEMA 5-20 receptacles, mounted on the 

end of the generator.

The TB4800 and TB7200 generators are designed for 120/240 Volt 

alternating current (AC) and have circuit breaker protected receptacles. 

All three generators can be spun in either direction.

FULL POWER 120 VOLT ONLY

TheTB4800 and TB7200 generators can be converted to full power 120 

Volt only. Replacement of the circuit breaker and receptacle is required. 

The TB4800, has a 40 Amp 1-Pole circuit breaker. On the TB7200, a 60  

Amp 1-pole circuit breaker and a 3-wire 60 Amp twist-lock receptacle is 

recommended for full power applications. See wiring schematic below:

Check the appliance or tool nameplates for the current and voltage to 

ensure compatibility. Although a circuit breaker is provided, damage 

due to overloading constitutes abuse and will not be warranted. Refer 

to the generator nameplate for unit’s capabilities.

 TB4800 - Only 2,400 Watts at 120 Volt (20 Amps) can be taken from 

the generator at receptacle A and up to 2,400 Watts at 120 Volts from 

receptacle C. 

TB7200 - Only 3,600 Watts at 120 Volt (30 Amps) can be taken from 

the generator at receptacle A and up to 3,600 Watts at 120 Volts from 

receptacle C.

The following diagram represents both the TB4800 and TB7200 

generators.

120 Volt

240 Volt

Summary of Contents for TB2400/E

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 wincogen com INSTALLATION AND OPERATORS TB2400 E TB4800 A TB7200 C TWO BEARING GENERATORS MANUAL TB7200...

Page 2: ...ting instructions in this manual Should you experience a problem please follow the Troubleshooting Tables near the end of this manual The warranty listed in the manual describes what you can expect fr...

Page 3: ...Amps 60 30 Receptacles 1 NEMA L14 30R Moisture Protection IP 23 Generator End Manufacturer Mecc Alte Model S20W 110 2 Capacitor 35 F Capacitor Part Number 16346 312 INTRODUCTION These generators are...

Page 4: ...tructions in this manual could result in serious injury or death Keep this manual available for future reference ANSI SAFETY DEFINITIONS DANGER DANGER indicates an imminently hazardous situation which...

Page 5: ...ctric motor up to operating speed The generator responds with high initial starting current but the engine speed drops sharply The overload may stall the engine If allowed to operate at very low speed...

Page 6: ...E DO IT YOURSELF JOB For your safety all wiring must be done by a qualified electrician and conform to the National Electric Code and all state and local codes and regulations Check with local authori...

Page 7: ...voltage should be checked periodically to ensure proper operation of the generator and appliances UNIT INSTALLATION Plans for installation should be prepared with proper attention to mechanical and e...

Page 8: ...ective stator 4 Defective rotor Output voltage too high Engine speed too high Generator overheating 1 Generator overloaded 2 Poor ventilation No output voltage 1 Short in load 2 Broken or loose wire 3...

Page 9: ...9 OPM 122 REV C WIRING SCHEMATICS TB2400 GND GND G1 G1 G1 N N...

Page 10: ...10 OPM 122 REV C TB4800 2 N N N G1 G1 G1 G2 G2 G2 GND GND GND GND...

Page 11: ...11 OPM 122 REV C 2 G1 G1 G2 G2 N N GND GND GND TB7200...

Page 12: ...ranty does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Eng...

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