Winco HPS9000VE-03/A Installation & Operator'S Manual Download Page 9

9

60706-237/G

1

3

4

Unit Off

Tank PSI

7-11 in

4-6 oz

7-11 in

4-6 oz

Starting

Tank PSI

7-11 in

4-6 oz

7-11 in

4-6 oz

Reference numbers 1, 2, and 3 in the previous diagram are 

system parts supplied by the customer. Reference number 4 

is the engine-generator set. The following table is of the fuel 

pressure reading at each reference in the system.

Two (2) Regulator System (LP only)

1

2

3

4

Unit Off

Tank PSI

10-15 lbs

7-11 in

4-6 oz

7-11 in

4-6 oz

Starting

Tank PSI

10-15 lbs

7-11 in

4-6 oz

7-11 in

4-6 oz

NATURAL GAS

Reference numbers 2 and 3 in the previous diagram are 

system parts supplied by the customer. Reference number 4 

is the engine-generator set. The following table is of the fuel 

pressure reading at each reference in the system.

Natural Gas Fuel Pressure Table

1

2

3

4

Unit Off

Tank PSI

10-15 lbs

7-11 in

4-6 oz

7-11 in

4-6 oz

Starting

Tank PSI

10-15 lbs

7-11 in

4-6 oz

7-11 in

4-6 oz

No Load

Tank PSI

10-15 lbs

7-11 in

4-6 oz

7-11 in

4-6 oz

Full Load

Tank PSI

10-15 lbs

7-11 in

4-6 oz

7-11 in

4-6 oz

7

13240-11

60706-236

The fuel line used to connect the supply line to the 

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fuel line.  Products used will vary in different regions 

depending on availability and local codes.  Consult 

with your local fuel supplier to ensure complete com-

pliance with ALL codes. 

1.   Remove the plastic cover plug from the demand 

regulator.

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or the optional fuel solenoid..

DANGER: PERSONAL INJURY 

    

Do not use galvanized pipe in the fuel line runs. 

The galvanized coating will become eroded and 

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to the regulator or fuel valve. The obstruction could 

cause  an inoperative engine or an explosive fuel 

leak.

Size of pipe required for generators operating on 

natural gas/LP gas.

 

Length of Fuel Line*    Fuel Line Size

 

  less than 25 feet 

 3/4 inch black pipe

 

  25 to 100 feet 

 1 inch black pipe

 

  over 100 feet 

 not  recommended**

*allow an additional 3 feet for each standard elbow.  

Do not use ‘street ells’ (restrictive)

** Consult factory for fuel runs over 100 feet.

DANGER! - FIRE - PERSONAL INJURY -

    Be careful when sealing gas joints. Excessive 

sealing compound can be drawn into the solenoid, 

regulator or carburetor causing an engine malfunc-

tion or dangerous fuel leak

.

 

FUEL CONSUMPTION (Full Load) 

 

  Gasoline 

1.67 Gal/HR 

  LP Vapor 

2.2 Gal/HR  

200,932 BTU/HR

  Natural Gas 

200 cu ft/hr 

200,000 BTU/HR

 

 

FUEL PRESSURE

Correct fuel pressure cannot be stressed enough.  

The most common cause for inoperative systems is 

an inadequate or incorrect fuel pressure.  Power and 

performance of the engine is in direct relation to the 

correctness of the fuel system.  Shown below is a 

diagram of a typical L.P. or N.G. installation.  

Reference numbers 1 through 3 in the diagrams 

above are system parts supplied by customer.

Reference number 4 is the engine generator set.

Below is a table of the fuel pressure reading at each 

reference in the system.

Fuel Pressure Table

Single Regulator (L.P. Vapor only) 

1

3

4

UNIT OFF

TANKPSI

7-11 in

7-11 in

4-6 oz

4-6 oz

STARTING

TANK PSI

7-11 in

7-11 in

4-6 oz

4-6 oz

NO LOAD

TANK PSI 

7-11 in

7-11 in

  

4-6 oz

4-6 oz

FULL LOAD

TANK PSI

7-11 in

7-11 in

 

4-6 oz

4-6 oz

Two (2) Regulator System (L.P. Vapor only) 

1

2

3

4

UNIT OFF

TANK PSI 10-15 lbs

7-11 in

7-11 in

4-6 oz

4-6 oz 

STARTING

TANK PSI 10-15 lbs 

7-11 in

7-11 in

4-6 oz

4-6 oz

NO LOAD

TANK PSI 10-15 lbs 

7-11 in 

7-11 in

4-6 oz  

4-6 oz

FULL LOAD

TANK PSI   10-15 lbs 

7-11 in 

7-11 in

4-6 oz

4-6 oz

13240-11

8

60706-236

Natural Gas

          

2

3

4

UNIT OFF

LINE PSI 7-11 in

7-11 in

 

4-6 oz   

4-6 oz

STARTING 

LINE PSI 7-11 in

7-11 in

4-6 oz 

4-6 oz 

NO LOAD

LINE PSI 7-11 in

7-11 in

4-6 oz

4-6 oz

FULL LOAD

LINE PSI  7-11 in

7-11 in

4-6 oz

4-6 oz

Remember that whichever fuel delivery system or 

type of vapor fuel used, the fuel pressure at the 

demand regulator installed on the engine generator 

must be between 4 and 6 oz. (7-11 inches of water 

column).  Any lower pressure and the unit will starve 

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when attempting to start. 

LP TANK SIZING

The tank sizes shown below are the smallest recom-

mended tank sizes based on the outside temperature. 

Once above this minimum acceptable size, the size of 

L.P. tank used will generally depend on how long you 

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the colder it gets the slower L.P. will vaporize.  This 

is the reason for the larger tanks at low temperature.  

Minimum sizing is not based on running time. 

Temp f. 60 deg 

30 deg 

0 deg 

-20 deg 

150 gal

250 gal

500 gal 1000 gal

CHANGING FUEL TYPES

These engine generator sets are designed to run 

on three different fuels; gasoline, natural gas or LP 

vapor.  They may be easily changed from one fuel to 

another.

FROM GASOLINE TO LP/NG

1.  With the engine running turn off the gasoline  

 fuel valve.

2.  Run the engine until it runs out of fuel.

3.  Remove the plastic insert from the demand  

regulator.

 ,QVWDOODORFDOO\DSSURYHGÀH[LEOHIXHOOLQH

 &RQQHFWWKH/31*YDSRUIXHOOLQHWRWKHÀH[

-

ible fuel line. You can’t connect the black iron 

pipe dir

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on the top of the demand regulator. One is for  

LP and one is for Natural Gas. Make sure the  

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picture below.

7.  Turn on the vapor fuel.

8.  Start the engine.

9 .  Apply the load to the generator.

FROM LP/NG TO GASOLINE

1.  With the engine running turn off the LP/NG 

fuel supply.

2.  Run the engine until it runs out of fuel.

 5HPRYHWKHÀH[LEOHIXHOOLQHIURPWKHGHPDQG

regulator.

4.  Reinstall the plastic insert in the regulator. 

5.  Check to be sure the gasoline fuel valve is off.

6.  Fill the gasoline fuel tank.

7.  Turn on the gasoline fuel valve.

8.  Start the engine.

If the optional FUEL SOLENOID kit has been in 

stalled on the unit all vapor fuel connection will be 

made at the 12 volt gas valve.

Remember that whichever fuel delivery system or type of 

vapor fuel used, the fuel pressure at the demand regulator 

installed on the engine generator must be between 4 and 

6 oz (7-11 inches of water column). Any lower pressure and 

the unit will starve for fuel under load. Any higher and the 

unit will ‘flood’ when attempting to start.

CHANGING FUEL TYPES

These engine-generator sets are designed to run on two 

different fuels; gasoline and natural gas. They may be easily 

changed from one fuel to another.

GASOLINE TO LP/NG

 

1. With the engine running, turn off the gasoline valve.

 

2. Run the engine until it runs out of fuel.

 

3. Remove the plastic insert from the demand regulator.

 

4. Install a locally approved flexible fuel line.

 

5. Connect the LP/NG fuel line to the flexible fuel line.

 

  You can’t connect the ridged mounted pipe directly. 

 

6. This unit has two different hose fittings on the top of 

 

  the demand regulator. One is for LP and the other is 

 

  for NG. Make sure the hose is attached to the proper 

   fitting.

 

7. Turn on the vapor fuel.

 

8. Start the engine.

 

9. Apply the load to the generator.

LP/NG TO GASOLINE

 

1. With the engine running turn off the LP/NG fuel 

   supply.

 

2. Run the engine until it runs out of fuel.

 

3. Remove the flexible fuel line from the demand 

   regulator.

 

4. Reinstall the plastic insert in the regulator.

 

5. Check to be sure the gasoline fuel valve is off.

 

6. Fill the gasoline fuel tank.

 

7. Turn on the gasoline fuel valve.

 

8. Start the engine.

If the optional Fuel Solenoid kit has been installed on the 

unit, all vapor fuel connection will be made at the 12 Volt 

gas valve.

LP TANK SIZING

The tank sizes shown below are the smallest recommended 

tank sizes based on the outside temperature. Once above 

Summary of Contents for HPS9000VE-03/A

Page 1: ...d to contact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PUR...

Page 2: ...ING THE OIL DUAL ELEMENT AIR FILTER SPARK PLUG CARBON CANISTER TROUBLESHOOTING 18 GENERATOR CARE 18 EXERCISING THE GENERATOR GENERATOR MAINTENANCE CLEANING RECEPTACLE WIRING DIAGRAM 19 CA EVAP EMISSIO...

Page 3: ...ber S20W 110 Part Number 16346 009 Rotor Resistance 5 22 Ohms Stator Resistance 0 21 Ohms Cap Winding Resistance 0 87 Ohms Capacitors 35 mF Capacitor Part Number 300323 212 ENGINE Engine Manufacturer...

Page 4: ...he earth 2 FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C D...

Page 5: ...nce these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle assembly may c...

Page 6: ...rs take about the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard starting load such as an...

Page 7: ...per lubricant are considered abuse and not covered by the generator or engine manufacturer s warranty OIL RECOMMENDATIONS Outdoor temperatures determine the proper oil viscosity for the engines Winco...

Page 8: ...on without having to shut off the manual valve The fuel line used to connect the supply line to the demand regulator must be a locally approved flexible fuel line Products used will vary in different...

Page 9: ...one fuel to another FROM GASOLINE TO LP NG 1 With the engine running turn off the gasoline fuel valve 2 Run the engine until it runs out of fuel 3 Remove the plastic insert from the demand regulator...

Page 10: ...ill automatically stop the engine before the oil level reaches a critical danger point This feature is designed to prevent costly repairs and downtime CAUTION EQUIPMENT DAMAGE Allowing the engine to s...

Page 11: ...ging circuit For your safety always connect the positive battery cable to the bat terminal first Then connect the negative battery cable to the bat terminal Make sure all connections are clean and tig...

Page 12: ...n pull briskly 6 When the engine starts open the choke gradually 7 The engine should promptly come up to operating speed NOTICE Do not allow the starter grip to snap against the engine Return it gentl...

Page 13: ...the fuel system it is almost impossible to manual start the unit using NG 1 Check oil level refill as needed 2 Turn on the LP NG fuel supply 3 NEVER use the choke when operating on NG 4 Turn the engin...

Page 14: ...do so could result in damage to equipment plugged into the unit and possible injury to the individual All engines have a tendency to slow down when a load is applied When the electrical load is connec...

Page 15: ...d on the generator or the vehicle PERMANENTLY INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral and overcurrent protection NFPA 70 refers to this as a separately derived s...

Page 16: ...load on the generator during the initial start up See the nameplate on your generator for the amperage capabilities of your unit CAUTION EQUIPMENT DAMAGE Failure to properly limit and balance the load...

Page 17: ...dipstick when filling the engine with oil to prevent overfilling E Replace filler plug F Start engine up and warm it up G After warming up the engine recheck the oil level and refill as necessary to...

Page 18: ...he high pressure spray could contaminate the fuel system and the generator components 1 Keep the air inlet screen on both the engine and generator free of any dirt or debris to ensure proper cooling A...

Page 19: ...19 60706 237 G G1 G1 G3 G3 RECEPTACLE WIRING DIAGRAM...

Page 20: ...quest THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILI...

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