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6

OPM-125/D

oil level mark on the dipstick is depicted in the following 

image.

Oil is added to the engine by removing the oil cap and 

adding oil at this point. After filling the crankcase to the 

proper level, be sure you properly tighten the oil fill cap. 

NOTE: This engine generator must be on a level surface 

before you check or add oil to the system.

The necessity of using the correct oil and keeping the 

crankcase full cannot be overemphasized. Engine failures 

resulting from inadequate or improper lubricant are 

considered abuse and not covered by the generator or 

engine manufacturer’s warranty.

OIL RECOMMENDATIONS

Outdoor temperatures determine the proper oil viscosity for 

the engines. Winco recommends our 5W-30 fully synthetic 

oil to give you excellent protection in cold temperatures 

while maintaining excellent performance in warmer 

weather.

DIESEL FUEL

Always use a good grade of # 2 diesel fuel. For cold 

weather, blended #1 fuel may be used. Fuel cetane number 

should be 45 or higher and the fuel MUST be low sulfur 

or ultra low sulfur fuel. See engine operators manual for 

additional fuel recommendations including Bio-Diesel fuel. 

Never use gasoline or gasohol. Always ensure that the fuel 

is clean and free of all impurities. Always be sure to keep the 

strainer in place when filling the fuel tank.

PREPARING THE UNIT 

UNPACKING

CAUTION: EQUIPMENT DAMAGE

Always check oil level prior to use. Failure to maintain 

the engine oil at the proper level will result in serious 

engine damage.

When you unpack your engine-generator set be sure to 

remove  all the information sheets and manuals from the 

carton.

1. As you receive your unit, it is critical to check it for any 

damage. If any damage is noted, it is always easiest to 

refuse the shipment and let WINCO take care of the freight 

claim. If you sign for the unit, the transfer of the ownership 

requires that you file the freight claim

2. Before proceeding with the preparations of your new 

generator for operation, take a couple of minutes to ensure 

the unit you have received is the correct model and review 

the specification pages in this manual to ensure that this 

unit meets your job requirements.

COMPARTMENT INSTALLATION

When installing this generator in vehicle compartments it is 

essential that proper care is taken to prevent overheating. 

The following guidelines will help prevent these problems. 

The easiest way to prevent overheating is to mount the 

generator on a slide out tray. This will move the generator 

into open air whenever it is in operation. A vertical 

opening door can also provide protection from rain during 

operation. 

If the generator must be installed in an enclosed 

compartment during operation it is important to provide 

adequate cooling air flow. 

This can cause air to recirculate and can result in generator 

overheating. The windings will fail prematurely in this 

scenario. Separate air intakes for the engine and generator 

can help reduce heat. The design should be tested with 

measurements taken for engine oil temperature and the 

generator stator windings.  Contact WINCO for help in 

evaluating your application.

LUBRICATION

CAUTION:  EQUIPMENT DAMAGE

Failure to maintain the engine oil at the proper level 

will result in serious engine damage.

Before starting the engine, verify the crankcase is filled to 

the proper level with a good quality oil. The recommended 

grade oil and quantity of oil required is listed in the engine 

operator’s manual and under the service tab in this manual. 

This unit was shipped with oil in it. The engine normally 

holds 1.3 quarts (41.6 oz.) of oil. Use the dipstick to ensure 

that you have the proper oil level in the crankcase. The full 

Summary of Contents for EC6010DR/T

Page 1: ...ould ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _______________________________________...

Page 2: ...CLEANING TROUBLESHOOTING 18 CONTROL PANEL WIRING DIAGRAM 19 CA EVAP EMISSION CONTROL 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed...

Page 3: ...sent a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator se...

Page 4: ...store the unit outside during inclement weather without adequate protection from the elements Failure to do so will damage the unit DO NOT remove from the cradle assembly Removal of the generator fro...

Page 5: ...ceptacles attached to either A or B output legs This generator is capable of producing 21 5 Amps of 240 volt current at C Check the appliance or tool nameplates for the current and voltage to insure c...

Page 6: ...to refuse the shipment and let WINCO take care of the freight claim If you sign for the unit the transfer of the ownership requires that you file the freight claim 2 Before proceeding with the prepara...

Page 7: ...e hydrogen gas when charging Keep sparks flames and burning cigarettes away from the battery Ventilate the area when charging or using the battery in an enclosed space Lead acid batteries contain sulf...

Page 8: ...battery with water use only distilled water Tap water will shorten the service life of the battery Never fill the battery above the fill line Overfilling above the upper level line may cause the elec...

Page 9: ...reen wire connects to the skid base There may already be a ground wire screwed down add the green wire and re secure the screw The black longer wire will connect to the front of the engine Attach blac...

Page 10: ...Preferred fuel installations use 1 4 hose that run straight to the engine with no drops or twists from an adequately sized fuel tank Connect a 1 4 fuel hose to the hose fitting located on the fuel pum...

Page 11: ...nd dry area 0 INITIAL START UP The throttle control on these generators is preset and locked to operate at 3600 RPM nominal with no load speed set at 3690 RPM Only a trained service technician should...

Page 12: ...system When connecting it to a building a transfer switch specifically designed for GFCI and bonded neutral generators is required CONNECTING THE LOADS The engine generator covered in this manual was...

Page 13: ...set is connected to an existing distribution system a fully isolated manual transfer switch must be installed The transfer switch prevents damage to the generator and the other circuit components if...

Page 14: ...5 25 50 50 75 75 100 YOURGEN The WINCO YourGen meter allows you to see useful information about your generator from the front panel by displaying RPMs Voltage frequency load hours and maintenance remi...

Page 15: ...This generator is capable of producing 21 5 Amps of 240 volt current at C Check the appliance or tool nameplates for the current and voltage to insure compatibility Remember that power taken from C r...

Page 16: ...with the air filter removed A Remove the cover ENGINE CARE MAINTENANCE SCHEDULE Daily or Every 10 hrs Every 250 hrs Every 500 hrs Check Oil Check oil filter Check dry air cleaner Fuel tank cleaning C...

Page 17: ...is excessively dirty replace with a new filter You can use pressurized air not to exceed 30 psi to clean the filter Always blow the compressed air from inside to the outside F Clean the dirt from the...

Page 18: ...generator components 1 Keep the air inlet screen on both the engine and generator free of any dirt or debris to ensure proper cooling At least yearly remove the blower housing on the engine and clean...

Page 19: ...19 OPM 125 D CONTROL PANEL WIRING DIAGRAM G1 G1 G1 G2 G N N G G G2 G2...

Page 20: ...uest THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILIT...

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