Winco DR20I4-/1 Series Installation And Operator'S Manual Download Page 6

6

OPM-135/C

INSTALLATION

This unit should be installed in a well ventilated area,

ensuring the exhaust air cannot be recirculated back into

the engine.

CAUTION:

This unit will get hot while it is running and for some time

afterward.

WARNING: PERSONAL INJURY:

Before proceeding with the installation, be sure the engine

control is in the “stop” position and the emergency stop

depressed. Also, be sure the generator MLCB (main line

circuit breaker) is in the “off” position and the unit starting

battery is disconnected.

GENERAL INFORMATION

Before beginning the installation process, recheck the 

voltage, phase, and amperage rating of the generator 

set. Be certain it can handle the intended load and are 

compatible with the intended loads. Plans for installation 

should be prepared with proper attention to mechanical 

and electrical engineering detail to assure a satisfactory 

system installation. 

The information in this manual is offered only as a guide to 

finalizing your installation plans.

NOTICE: 

For full service switching of the entire load, the 

ATS must be ‘SE’ (Service Entrance) rated or must have a 

properly rated fusible disconnect installed before the ATS to 

protect the contacts.

ENGINE GENERATOR SET MOUNTING

This engine-generator set is generally supplied as weather 

enclosed packages for quick installation on an outdoor 

concrete pad. They are also available as open skid mounted 

units for indoor installation in a building or protective 

enclosure, properly ventilated, supplied by the installer. 

The factory weather enclosures are acoustical housing 

intended for outdoor installation only. Factory weather 

enclosed units are not intended to be used indoors and 

no support is available to assist in re-engineering finished 

packaged units. The unit should be mounted to allow 

ample working room around it. A general rule to follow is 

to allow 24 inches or more of clearance for maintenance. 

Follow local codes for clearance from combustible surfaces.

The unit’s main frame must be bolted securely to a solid 

base. The engine-generator is mounted on channels which 

are attached with special shock mounts to the main frame. 

This allows the engine-generator free movement without 

affecting the base or surrounding equipment.

WARNING: EQUIPMENT DAMAGE:

Never mount these engine-generator sets to a wooden 

base/structure. Over time, the wood will deteriorate and 

the unit mountings will come loose. These units must be 

mounted to a steel or concrete base.

lifting from the side the forks should extend the entire width

of the unit to the opposite side frame rail.

CAUTION:

Do not attempt to lift the generator set by the means of 

the lifting eyes on the engine or generator end. These 

lifting points are only for the use during the manufacturing 

process and are designed for lifting of the individual 

generator set components.

WARNING:

 

NEVER attempt to lift the fuel tank filled with fuel. Sloshing 

of the fuel can cause a shift in the balance of the fuel tank, 

making for a DANGEROUS, unbalanced lifting load. If the 

generator was shipped on the fuel tank, use the lifting 

points located on the fuel tank to move the entire generator 

set into place. DO NOT PLACE FUEL IN THE TANK PRIOR 

TO LIFTING.

Summary of Contents for DR20I4-/1 Series

Page 1: ...AL 1 DEG ANGULAR 9 15 2016 ZJF COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours If you should ever need to contact us on this unit it will help us to...

Page 2: ...FILTER CLEANING RADIATOR CHANGING THE FUEL FILTER STORAGE MAINTENANCE SCHEDULE TROUBLESHOOTING TABLE 16 ENGINE HARNESS SCHEMATIC 17 WIRING SIZE TABLE 17 DSE7310 WIRING DIAGRAM 18 WIRING DIAGRAMS 19 LI...

Page 3: ...k exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings...

Page 4: ...everal of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the main WINCO uni...

Page 5: ...enerator for operation take a couple of minutes to ensure the unit you have received is the correct model and review the specification pages in this manual to ensure that this unit meets your job requ...

Page 6: ...aller The factory weather enclosures are acoustical housing intended for outdoor installation only Factory weather enclosed units are not intended to be used indoors and no support is available to ass...

Page 7: ...pipe to aid your installation Ensure proper alignment with the generator The flex can be eliminated if it is pushed to one side to make a connection The most direct path possible should be used to ge...

Page 8: ...ert the wire into the larger circular hole B Remove the screwdriver to secure the wire into place A B A C ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNE...

Page 9: ...ries of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Net Terminal blocks are wired to the distribution panel to aid in installati...

Page 10: ...must be clean and tight Depending on your battery type check the electrolyte in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharged condition...

Page 11: ...N PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil level is between the Min and Ma...

Page 12: ...AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE WILD LEG IS IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE AS I...

Page 13: ...not connected to a battery charger A solar charger kit is the easiest way to always maintain the battery during storage in mobile applications The supplied battery charger can be plugged in to an exte...

Page 14: ...O NOT dispose or allow oil to seep into the ground or sewer systems doing so will cause environmental damage CHANGING OIL FILTER The filter must be replaced when the lubricant oil is changed Only use...

Page 15: ...iquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will cause environmental damage CLEANING RADIATOR The surfaces of the radiator come...

Page 16: ...citer stator AC short in the output leads Defective open generator output breaker Wiring error protective liquid ISO 4113 and introduce the liquid by pressurizing the circuit and driving the engine fo...

Page 17: ...418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505 532 560 605 642 669 683 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 100...

Page 18: ...18 OPM 135 C DSE7310 WIRING DIAGRAM...

Page 19: ...WIRING DELTA SINGLE PHASE 120 240 VOLTS SINGLE PHASE AC WIRING 4 LEAD WIRING DIAGRAMS 24 60708 165 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480...

Page 20: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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