Winco DR20I4-/1 Series Installation And Operator'S Manual Download Page 12

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OPM-135/C

  engine and draw the operator’s attention to an 

  undesirable condition. Shutdown alarms are latching. The 

  fault must be removed and the STOP/RESET button 

  pressed to reset the module. The icon will be flashing in 

  the display.

MANUAL MODE

1. Press and release the MANUAL MODE button. The small 

  LED light next to it should come on. 

Note: There is no start delay in this mode of operation.

2. Press and release the green START ENGINE button. The 

  DSE7310 will send two signals to the engine. The first 

  signal wire #21 will engage the fuel solenoid, the second 

  wire, #22, will engage the starter on the engine. At this 

  point the DSE7310 will start the cranking cycle (10 

  seconds on and 10 seconds off).

Note: 

Wire #93 is energized to turn on the glow plugs for 

15 seconds first and then the starter and fuel solenoid are 

engaged.

If the engine fails to start during this cranking period, the 

starter motor is disengaged and goes into a rest mode after 

which a second attempt is made to start the engine. Should 

this sequence continue through 3 cranking cycles the start 

sequence will be stopped and the display will show ‘FAILED 

TO START”. 

3. During manual operation, the load will not normally be 

  applied to the generator. But caution must be used, if the 

  line power should fail or be turned off the transfer switch 

  during manual operation the load may be applied to the 

 generator.

  With the engine running smoothly check the no load 

  voltage and frequency on the digital display. The voltage 

  should be 208/240/480 AC depending on which model 

  you have and a frequency of 59.5 to 60.5 hertz (Hz). 

  If you have the proper voltage at the generator the next 

  step is to check the voltage at the generator terminals 

  in the Automatic Transfer Switch. The voltage between 

  the G1 and the G3 terminals should be the same as it 

  was on the generator front panel. The voltage should 

  also be checked between the hot terminals (G1 and G3) 

  and the G-N to be certain of a balanced voltage output 

  and a solid neutral connection. The voltage between G1 

  and G-N should be about 120 volts AC (277 on 480 

  units). The same approximate voltage should be found 

  between terminals G3 and G-N (120 volts AC).

  On three phase panels the G2 voltage level should also 

  be checked. ON 240 VOLT (DELTA) SYSTEMS BE SURE 

  YOU KNOW WHERE THE HIGH VOLTAGE “WILD” LEG IS. 

  IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE 

  AS IT IS ON THE GENERATOR SIDE. 

  (i.e. if it’s on L-3 on the line side it must be on G-3 on the 

  generator side.) 

 

Also on three phase systems make sure that the 

  rotation is the same on the generator as it is on 

  your line power. Failure to insure proper rotation will 

  cause three phase motors to spin backwards possibly  

  damaging them.

CONTROL LAYOUT

 

 

STOP/RESET - This button places the module into its Stop/
Reset mode. This will clear any alarm conditions for which 
the triggering criteria have been removed. The fuel supply 
de-energizes and the engine comes to a standstill. Should a 
remote start signal be present while operating in this mode, 
a remote start WILL NOT occur.
MANUAL MODE - This button places the module into its 
Manual Mode. Once in Manual Mode, the model responds 
to the Start button to start the generator and run it off load.

START - Pressing this button from STOP/RESET will start the 
engine and run the load. 

AUTO MODE - This button places the module into its Auto 
Mode. This mode allows the module to control the function 
of the generator automatically. 

ALARM/LAMP TEST - This button silences the audible alarm 
in the controller, de-activates the Audible Alarm output (if 
configured) and illuminates all of the LEDs on the module’s 
face as a lamp test function.

MENU NAVIGATION - Used for navigating the 
instrumentation, event log, and configuration screens. 

A small rocker switch is located on the 

underside of the engine control cabinet.

On gaseous models, the engine timing is 

controlled by the ECU on the engine and you 

need to tell it what fuel you want to operate 

on; LP or NG.  

On diesel models, this switch has been 

disconnected and will do nothing.

PROTECTIONS

  When an alarm is present, the common alarm LED if 

  configures will illuminate. The LCD display will show an 

  icon to indicate the failure.

WARNINGS

  Warnings are non-critical alarm conditions and do not 

  affect the operation of the generator system, they 

  serve to draw the operator’s attention to an undesirable 

  condition. Warning alarms are self-resetting when the 

  fault condition is removed. The icon will appear steady in 

  the display.

SHUTDOWN

  Shutdowns are critical alarm conditions that stop the 

Summary of Contents for DR20I4-/1 Series

Page 1: ...AL 1 DEG ANGULAR 9 15 2016 ZJF COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours If you should ever need to contact us on this unit it will help us to...

Page 2: ...FILTER CLEANING RADIATOR CHANGING THE FUEL FILTER STORAGE MAINTENANCE SCHEDULE TROUBLESHOOTING TABLE 16 ENGINE HARNESS SCHEMATIC 17 WIRING SIZE TABLE 17 DSE7310 WIRING DIAGRAM 18 WIRING DIAGRAMS 19 LI...

Page 3: ...k exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings...

Page 4: ...everal of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the main WINCO uni...

Page 5: ...enerator for operation take a couple of minutes to ensure the unit you have received is the correct model and review the specification pages in this manual to ensure that this unit meets your job requ...

Page 6: ...aller The factory weather enclosures are acoustical housing intended for outdoor installation only Factory weather enclosed units are not intended to be used indoors and no support is available to ass...

Page 7: ...pipe to aid your installation Ensure proper alignment with the generator The flex can be eliminated if it is pushed to one side to make a connection The most direct path possible should be used to ge...

Page 8: ...ert the wire into the larger circular hole B Remove the screwdriver to secure the wire into place A B A C ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNE...

Page 9: ...ries of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Net Terminal blocks are wired to the distribution panel to aid in installati...

Page 10: ...must be clean and tight Depending on your battery type check the electrolyte in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharged condition...

Page 11: ...N PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil level is between the Min and Ma...

Page 12: ...AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE WILD LEG IS IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE AS I...

Page 13: ...not connected to a battery charger A solar charger kit is the easiest way to always maintain the battery during storage in mobile applications The supplied battery charger can be plugged in to an exte...

Page 14: ...O NOT dispose or allow oil to seep into the ground or sewer systems doing so will cause environmental damage CHANGING OIL FILTER The filter must be replaced when the lubricant oil is changed Only use...

Page 15: ...iquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will cause environmental damage CLEANING RADIATOR The surfaces of the radiator come...

Page 16: ...citer stator AC short in the output leads Defective open generator output breaker Wiring error protective liquid ISO 4113 and introduce the liquid by pressurizing the circuit and driving the engine fo...

Page 17: ...418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505 532 560 605 642 669 683 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 100...

Page 18: ...18 OPM 135 C DSE7310 WIRING DIAGRAM...

Page 19: ...WIRING DELTA SINGLE PHASE 120 240 VOLTS SINGLE PHASE AC WIRING 4 LEAD WIRING DIAGRAMS 24 60708 165 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480...

Page 20: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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