Winco DR20I4-/1 Series Installation And Operator'S Manual Download Page 2

2

OPM-135/C

TABLE OF CONTENTS

SAVE THESE INSTRUCTIONS 

2

SAFETY INFORMATION 

3

CALIFORNIA PROPOSITION 65
ANSI SAFETY DEFINITIONS

SPECIFICATIONS 4

DR20I4

TESTING POLICY 

4

INTRODUCTION 4

PRODUCT DESCRIPTION

PREPARING THE UNIT 

5

START-UP CHECK LIST
UNPACKING
LIFTING THE GENERATOR SET

INSTALLATION 6

VENTILATION REQUIREMENTS
EXHAUST INSTALLATION
INSTALLING THE FUEL LINE
A.C. ELECTRICAL CONNECTIONS
GROUNDING
D.C. ELECTRICAL CONNECTIONS
INSTALLING THE BATTERY
BATTERY CHARGER & BLOCK HEATER

STARTING PROCEDURE 

11

LUBRICATION
COOLANT
PRE-START CHECK LIST

CONTROL LAYOUT 

12

MANUAL MODE
AUTO MODE
CONTROL POWER

OPERATING CONDITIONS 

13

NORMAL OPERATION
HARSH ENVIRONMENTS OPERATIONS
COLD WEATHER OPERATIONS

MAINTENANCE 14

CHANGING THE OIL
CHANGING OIL FILTER
CHANGING COOLANT
REFILLING COOLANT
CHANGING AIR FILTER
CHECKING WATER IN FUEL FILTER
CLEANING RADIATOR
CHANGING THE FUEL FILTER
STORAGE
MAINTENANCE SCHEDULE

TROUBLESHOOTING TABLE 

16

ENGINE HARNESS SCHEMATIC 

17

WIRING SIZE TABLE 

17

DSE7310 WIRING DIAGRAM 

18

WIRING DIAGRAMS 

19

LIMITED WARRANTY 

20

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should 

be followed during installation and maintenance of the 

generator. Read and understand all instructions in the 

manual before starting and operating the generator.

USING THIS MANUAL

Congratulations on your choice of a WINCO generator. 

You have selected a high-quality, precision-engineered 

generator designed and tested to give you years of 

satisfactory service.

To get the best performance from your new generator, it is 

important that you carefully read and follow the operating 

instructions in this manual.

Should you experience a problem please follow the 

“Troubleshooting Tables” near the end of this manual. 

The warranty listed in the manual describes what you can 

expect from WINCO should you need service assistance in 

the future.   

Summary of Contents for DR20I4-/1 Series

Page 1: ...AL 1 DEG ANGULAR 9 15 2016 ZJF COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours If you should ever need to contact us on this unit it will help us to...

Page 2: ...FILTER CLEANING RADIATOR CHANGING THE FUEL FILTER STORAGE MAINTENANCE SCHEDULE TROUBLESHOOTING TABLE 16 ENGINE HARNESS SCHEMATIC 17 WIRING SIZE TABLE 17 DSE7310 WIRING DIAGRAM 18 WIRING DIAGRAMS 19 LI...

Page 3: ...k exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings...

Page 4: ...everal of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the main WINCO uni...

Page 5: ...enerator for operation take a couple of minutes to ensure the unit you have received is the correct model and review the specification pages in this manual to ensure that this unit meets your job requ...

Page 6: ...aller The factory weather enclosures are acoustical housing intended for outdoor installation only Factory weather enclosed units are not intended to be used indoors and no support is available to ass...

Page 7: ...pipe to aid your installation Ensure proper alignment with the generator The flex can be eliminated if it is pushed to one side to make a connection The most direct path possible should be used to ge...

Page 8: ...ert the wire into the larger circular hole B Remove the screwdriver to secure the wire into place A B A C ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNE...

Page 9: ...ries of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Net Terminal blocks are wired to the distribution panel to aid in installati...

Page 10: ...must be clean and tight Depending on your battery type check the electrolyte in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharged condition...

Page 11: ...N PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil level is between the Min and Ma...

Page 12: ...AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE WILD LEG IS IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE AS I...

Page 13: ...not connected to a battery charger A solar charger kit is the easiest way to always maintain the battery during storage in mobile applications The supplied battery charger can be plugged in to an exte...

Page 14: ...O NOT dispose or allow oil to seep into the ground or sewer systems doing so will cause environmental damage CHANGING OIL FILTER The filter must be replaced when the lubricant oil is changed Only use...

Page 15: ...iquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will cause environmental damage CLEANING RADIATOR The surfaces of the radiator come...

Page 16: ...citer stator AC short in the output leads Defective open generator output breaker Wiring error protective liquid ISO 4113 and introduce the liquid by pressurizing the circuit and driving the engine fo...

Page 17: ...418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505 532 560 605 642 669 683 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 100...

Page 18: ...18 OPM 135 C DSE7310 WIRING DIAGRAM...

Page 19: ...WIRING DELTA SINGLE PHASE 120 240 VOLTS SINGLE PHASE AC WIRING 4 LEAD WIRING DIAGRAMS 24 60708 165 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480...

Page 20: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

Reviews: