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OPM-128/E

  2. Wash the element in a solution of household detergent 

    and warm water, then  rinse thoroughly. Or wash 

    in a non-flammable or high flash point solvent. Allow 

    the element to dry thoroughly.

  3. Soak the air filter element in clean engine oil and 

    squeeze the excess oil. The engine will smoke during 

    the initial start up if too much oil is left in the element.

  4. Reinstall the air filter element and the cover.

SEDIMENT CUP

DANGER: PERSONAL INJURY

Gasoline is highly flammable and explosive, and you can be 

burned or seriously injured when handling fuel.

  1. Remove the fuel valve to the OFF position, then 

    remove the fuel sediment cup and O-Ring. 

  2. Wash the sediment cup in non-flammable solvent, and 

  dry 

thoroughly.

  3. Place the O-Ring in the fuel valve and install the 

    sediment cup. Tighten the sediment cup securely. 

  4. Move the fuel valve to the ON position, and check for 

    leaks. Replace the O-Ring if there is any leakage.

SPARK PLUG

Replace annually or every 300 hours of operation. Always 

replace with the same spark plug that came in the engine 

and check gap before installing. Spark plug gap is 0.030”. 

Poor spark will also occur if spark plug wire does not fit 

firmly on spark plug. If this happens, reform the terminal to 

fit firmly on spark plug tip.

CARBON CANISTER

Designed to collect, store, and dispose of fuel vapors 

created in the fuel tank/fuel system. The canister should last 

the life of the unit as long as it stays dry.

GENERATOR CARE

Proper care and maintenance of the generator is necessary 

to ensure a long trouble free life.

EXERCISING THE GENERATOR

The generator should be operated every three to four 

weeks. It should be operated for a period of time sufficient 

to warm the unit up and to dry out any moisture that has 

accumulated in the windings. If left, this moisture can cause 

corrosion in the winding. Frequent operation of the engine-

generator set will also ensure that the set is operating 

properly should it be needed in an emergency.

GENERATOR MAINTENANCE

Any major generator service, including the installation 

or replacement of parts, should be performed only by a 

qualified electrical service technician. 

USE ONLY FACTORY 

APPROVED REPAIR PARTS.

  A. Bearing - The bearing used in these generators is a 

    heavy duty, double sealed ball bearing. They require 

    no maintenance or lubrication.

  B. Receptacles - Quality receptacles have been utilized. If a 

    receptacle should become cracked or otherwise 

    damaged, replace it. Using damaged or cracked 

    receptacles can be both dangerous to the operator 

    and destructive to the equipment.

CLEANING

Remove dirt and debris with a cloth or brush. DO NOT 

use high pressure spray to clean either the engine or the 

generator. The high pressure spray could contaminate the 

fuel system and the generator components.

1. Keep the air inlet screen on both the engine and 

  generator free of any dirt or debris to ensure proper 

  cooling. At least yearly, remove the blower housing on 

  the engine and clean the chaff and dirt out of the engine 

  cooling fins and fly wheel. Clean more often if necessary. 

  Failure to keep these areas clean may cause overheating 

  and permanent damage to the unit.

2. Periodically clean muffler area to remove all grass, dirt, 

  and combustible debris to prevent a fire.

3. On engine mufflers equipped with spark arresters, the 

  spark arrester must be removed every 50 hours for 

  cleaning and inspection. Replace if damaged.

Summary of Contents for DP5000-03/A

Page 1: ...E No other WINCO generator has the same serial number as yours If you should ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ...

Page 2: ...R GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING 14 RECEPTACLE WIRING DIAGRAM 15 36 MONTH LIMITED WARRANTY 16 CA EMISSION CONTROL WARRANTY 16 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator USING THIS MANUAL ...

Page 3: ...mber 16346 612 ENGINE Engine Manufacturer Honda Engine Model Number GX270 Type RT2VMT2 Code GCBGT Oil Capacity 38 4 oz 1 2 qts TESTING POLICY Before any generator is shipped from the factory it is fully checked for performance The generator is loaded to its full capacity and the voltage current and frequency are carefully checked Rated output of generator is based on engineering tests of typical u...

Page 4: ...can result in potentially deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings on the unit labels and in the manuals CALIFORNIA PROPOSITION 65 WARNING This product contains crude oil gasoline diesel fuel and other pet...

Page 5: ...s can be drawn from the receptacles attached to either A or B output legs This generator is capable of producing 37 5 Amps of 240 volt current at C Check the appliance or tool nameplates for the current and voltage to insure compatibility Remember that power taken from C reduces the power available equally at both A and B and vice versa STARTING ELECTRIC MOTORS Electric motors require much more cu...

Page 6: ...s been out of operation for an extended period of time it is best to drain old fuel from the engine and replace with fresh fuel before attempting to start See the engine manual for special instruction for operating this unit at over 5000 feet PREPARING THE UNIT UNPACKING CAUTION EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITH OIL Failure to maintain the engine oil at the proper level will result ...

Page 7: ...be at the full mark before the engine will start and run BASIC OPERATION 1 Check oil level refill as needed 2 Move the fuel valve lever to the ON position 3 To Start a cold engine move the choke rod to the CLOSED position 4 Move the throttle lever away from the MIN position about 1 3 of the way toward the MAX position 5 Turn the engine switch to the ON position 6 Operate the starter This engine is...

Page 8: ...ither the receptacles or the generator The generator is a limited source of electrical power therefore pay special attention to the receptacle and generator ratings The nameplate rating can be obtained through a single receptacle as long as the receptacles amperage rating is not exceeded CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is no...

Page 9: ...PERSONAL DANGER A fully isolated double pole double throw manual transfer switch must be installed any time a generator is being connected to an existing distribution system 1 These engine generator sets are designed for portable heavy duty commercial use Receptacles are provided on the control panel to permit 120 and 240 Volt portable appliances and tools to be plugged directly into them A 4 wire...

Page 10: ...ad This will ensure the generator is balanced Balanced Unbalanced YOURGEN The WINCO YourGen meter allows you to see useful information about your generator from the front panel by displaying RPMs Voltage frequency load hours and maintenance reminders It also has the ability to display warnings if any parameter gets outside of normal operation range Cycle Button During normal operation the display ...

Page 11: ...equire more frequent oil changes Alarms The display will start blinking and toggle to the first parameter that is out of specification The panel will remain flashing until the fault condition returns to within the acceptable range see following table Acceptable Range Frequency 57 63 Hz Voltage 110VAC 130VAC VAC1 VAC2 220VAC 260VAC Battery When the unit is off the YourGen meter will display the hou...

Page 12: ...ded service period Service more often under dusty conditions WARNING EQUIPMENT DAMAGE Never start or run the engine with the air filter removed This will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered under warranty 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the air filter element ENGINE CARE MAINTENANCE SCHEDULE If maj...

Page 13: ...ld be operated every three to four weeks It should be operated for a period of time sufficient to warm the unit up and to dry out any moisture that has accumulated in the windings If left this moisture can cause corrosion in the winding Frequent operation of the engine generator set will also ensure that the set is operating properly should it be needed in an emergency GENERATOR MAINTENANCE Any ma...

Page 14: ...ective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Problem Possible Causes Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation No output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective ro...

Page 15: ...15 OPM 128 E RECEPTACLE WIRING DIAGRAM G2 G2 N N N N N N N G2 G2 G1 G1 G1 G1 GND GND GND GND ...

Page 16: ...be furnished upon request THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE WINCO is liable for the repair or replacement of the product only and is not liable for incidental or consequential damages as ...

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